CEMForm

Version 2.1 03/05/2012 CEMForm Manual Ver. 2.1 DOC ID UM10 Envirosoft Ltd Markham Vale Environment Centre Markham Vale Derbyshire S44 5HY Tel: 01246 240043 Fax: 01246 827563 sales@envirosoft-ltd.co.uk CEMForm User Manaual v2.1 03/05/12 Page 2 of 51 DOC ID UM10 Blank CEMForm User Manaual v2.1 03/05/12 Page 3 of 51 DOC ID UM10 Contents 1 INTRODUCTION .......................................................................................................................... 5 1.1 CEMFORM ................................................................................................................................... 5 1.2 THE CEMFORM PROGRAM ................................................................................................................ 6 1.3 THE CEMFORM MANUAL .................................................................................................................. 6 2 SOFTWARE OPERATION ............................................................................................................. 7 2.1 COMPUTER REQUIREMENTS ............................................................................................................... 7 2.2 INSTALLATION ............................................................................................................................... 7 2.2.1 USB Installation ................................................................................................................................ 8 2.3 ASSOCIATED PROGRAMS ................................................................................................................... 9 2.3.1 CEMSync .......................................................................................................................................... 9 2.3.2 CEMSocket ....................................................................................................................................... 9 2.3.3 CEMEdit ............................................................................................................................................ 9 3 QUICK START GUIDE ................................................................................................................ 10 3.1 STARTING THE PROGRAM ............................................................................................................... 10 3.2 INITIAL SCREEN ........................................................................................................................... 10 3.3 TOP BAR INFORMATION ................................................................................................................. 11 3.4 TAB SELECTION ........................................................................................................................... 11 4 PROGRAM OPERATION ............................................................................................................. 12 4.1 LIVE DATA PAGE .......................................................................................................................... 12 4.2 LIVE DATA INFORMATION ............................................................................................................... 13 4.2.1 Validity ........................................................................................................................................... 13 4.2.2 Measurand Names ......................................................................................................................... 13 4.2.3 Averages ........................................................................................................................................ 14 4.2.4 Units ............................................................................................................................................... 14 4.2.5 Plant Status & Average Timer ........................................................................................................ 15 4.2.6 Span & Alarms ............................................................................................................................... 15 4.2.7 Target Data .................................................................................................................................... 16 4.2.8 Overview ........................................................................................................................................ 16 4.2.9 Custom Screens .............................................................................................................................. 17 4.2.10 Non Standard Live Data Displays ................................................................................................... 18 4.2.11 Trends ............................................................................................................................................ 19 4.2.12 Alarms / ELVs / QAL2/3.................................................................................................................. 20 4.3 TREND PAGE ............................................................................................................................... 21 4.4 TEND INFORMATION ...................................................................................................................... 22 4.4.1 Group, Units, Average Selection & Span ........................................................................................ 22 4.4.2 Short Term Selection ...................................................................................................................... 22 4.4.3 Long Term Selection ....................................................................................................................... 23 4.4.4 Cursor Information Area ................................................................................................................ 24 4.4.5 Trend Display Options (Zoom) ....................................................................................................... 25 4.4.6 The Trend Display .......................................................................................................................... 26 4.4.7 Trend Information .......................................................................................................................... 27 4.4.8 Trend Colours ................................................................................................................................. 27 4.4.9 Trend Settings ................................................................................................................................ 28 4.4.10 QAL2 Data ...................................................................................................................................... 28 4.4.11 Calculation Parameters.................................................................................................................. 29 4.4.12 Trend Appearance .......................................................................................................................... 30 4.5 DATA GRID PAGE ......................................................................................................................... 31 CEMForm User Manaual v2.1 03/05/12 Page 4 of 51 DOC ID UM10 4.6 DATA GRID INFORMATION .............................................................................................................. 32 4.6.1 Data Grid Options .......................................................................................................................... 32 4.7 CONFIGURATION + DIAG. PAGE ....................................................................................................... 33 4.8 CONFIGURATION + DIAG. INFORMATION ............................................................................................ 34 4.8.1 Password Entry .............................................................................................................................. 34 4.8.2 Change Language .......................................................................................................................... 35 4.8.3 System Information ........................................................................................................................ 35 4.8.4 Diagnostic Info ............................................................................................................................... 36 4.8.5 Outputs – Alarm Output Status ..................................................................................................... 37 4.8.6 Outputs – Current Output Levels ................................................................................................... 37 4.8.7 Other Settings – Maintenance ....................................................................................................... 38 4.8.8 Other Settings – Manual relay Control .......................................................................................... 38 4.8.9 DSU Time ........................................................................................................................................ 38 4.8.10 Alarms ............................................................................................................................................ 38 4.8.11 Email Settings ................................................................................................................................ 39 5 APPENDIX A – CEMFORM SPECIFICATIONS ............................................................................ 41 6 APPENDIX B – CALCULATION PRINCIPLES .............................................................................. 42 6.1 UNITS ....................................................................................................................................... 42 6.1.1 Normalisation And Averaging within CEMSuite ............................................................................ 42 6.1.2 Gas Measurements (PPM) ............................................................................................................. 42 6.1.3 Dust Measurements (Opacity) ....................................................................................................... 42 6.1.4 Dust Measurements (Tribo – Electric Or Other Direct Measuring Analyser) ................................. 43 6.1.5 Oxygen ........................................................................................................................................... 43 6.1.6 Water Vapour ................................................................................................................................ 43 6.1.7 Temperature .................................................................................................................................. 43 6.1.8 Pressure ......................................................................................................................................... 44 6.2 DATA STORAGE ........................................................................................................................... 44 6.3 AVERAGING ................................................................................................................................ 44 6.3.1 Rolling Average .............................................................................................................................. 44 6.3.2 Block Average ................................................................................................................................ 45 6.4 PLANT STATUS ............................................................................................................................ 45 7 APPENDIX C – FAQ (FREQUENTLY ASKED QUESTIONS) .......................................................... 46 7.1 HOW CAN THE COLOUR FOR EACH MEASURAND BE CHANGED? ................................................................. 46 7.2 HOW CAN A DATE IN THE PAST BE SELECTED TO TREND? ...................................................................... 46 7.3 HOW CAN THE SPAN ALARM LEVELS BE CHANGED? ............................................................................... 46 7.4 HOW CAN THE CALCULATED MG/NM3 VALUES BE CHECKED? .................................................................. 46 8 APPENDIX D – GLOSSARY OF TERMS ....................................................................................... 47 9 INDEX ....................................................................................................................................... 48 9.1 MAIN INDEX ............................................................................................................................... 48 9.2 LIST OF FIGURES / PICTURES .......................................................................................................... 49 10 PROGRAM INFORMATION ..................................................................................................... 50 10.1 VERSION HISTORY .................................................................................................................... 50 10.2 TEST PROCEDURES USED IN TESTING ............................................................................................. 50 10.3 DEVELOPMENT ENVIRONMENT ....................................................................................................... 50 10.4 MANUAL REVISION HISTORY ........................................................................................................ 51 10.5 APPROVALS ............................................................................................................................. 51 CEMForm User Manaual v2.1 03/05/12 Page 5 of 51 DOC ID UM10 1 INTRODUCTION 1.1 CEMFORM CEMForm is a PC based program, designed to operate under all practically all Windows operating systems. Operation is performed by using simple mouse instructions. CEMForm forms part of an Envirosoft Ltd suite of environmental programs. Envirosoft Ltd environmental programs are: Figure 1 Envirosoft Ltd - Environmental Programs CEMForm Typical data analysis (normalization and averaging) to provide real time and historical data analysis. Also acts as the interface to other data export programs to provide outputs from processed data. CEMPort Specialist program to summerise emissions data into a format for submission to the authorities or for internal housekeeping or analysis. CEMQual Specialist program to analyse and report drift and validity of analyser calibration, based entirely upon the European standard EN14181. MCERTS Certified. WIDReport Specialist Waste Incineration Directive reporting program that provides the data in a dedicated format suitable for submission to the authortites LCPD Specialist power Generation reporting program that provides the data in a dedicated format suitable for submission to the authorities. Covers reports required under the Large Combustion Plant Directive. CEMForm User Manaual v2.1 03/05/12 Page 6 of 51 DOC ID UM10 1.2 THE CEMFORM PROGRAM CEMForm is a PC based program, designed to operate under all Windows operating systems. Selections and information are available from several pages each accessed as a Windows style ‘tabbed notebook’. Operation is performed by using simple mouse instructions. Measurement data may be displayed either as a spread sheet-style grid or as multi-measurand, coloured trends. Other screens allow the retrieval of diagnostics information and calibration data where this is available. CEMForm converts emission measurements to the units required for most legislation requirements – mg/m3 at reference conditions; these units are labelled as mg/Nm3. The ‘raw’ data before this conversion may be expressed in terms of ppm or simply mg/m3. There are also special units required under the Large Combustion Plant Directive where the data must be corrected for uncertainty, mg/Nm3C. CEMForm provides four rolling averages, from 60 seconds to 24 hours; these may be configured as required. The program refreshes these averages when new data becomes available. Two alarms are provided for each measurement, for each rolling average and measurement unit in order to help plant operators meet the requirements of local legislation. All data is available to display as grid of real time measurements and averages, or in graphical format. 1.3 THE CEMFORM MANUAL This manual describes the operation and function of the CEMForm program and explains how to use the program to display the information as required. For information concerning any of the other CEMSuite programs please refer to the relevant documentation. CEMForm User Manaual v2.1 03/05/12 Page 7 of 51 DOC ID UM10 2 SOFTWARE OPERATION 2.1 COMPUTER REQUIREMENTS PC Requirements (minimum) Processor: Pentium 4 or AMD Athlon equivalent Speed: 500 MHz or better Memory: 256 MB (DDR preferred) Display: 1024x768 pixel resolution. 17” monitor or greater. Hard disk: 20 GB Modem: Required for support Operating system: Windows 98/ME/NT/2000/XP/Vista/7 The software will operate on PCs with lesser specifications. However, some operations involve lengthy calculations and the time taken to perform them may become tiresome. 2.2 INSTALLATION The software is provided on CD-ROM. From Windows explorer, or ‘My Computer’, select the relevant drive and run the setup program. Note: If the CD drive has been set for ‘Auto insert notification’, the installation should start automatically. Once started follow the instructions on screen. The installation program creates files and folders and provides a shortcut to start the program from the Windows Start button. Figure 2 CEMSuite Setup CEMForm User Manaual v2.1 03/05/12 Page 8 of 51 DOC ID UM10 Installation continued… NOTE: Once the installation has completed, the PC’s Borland Database Engine will also need to be installed /updated. CEMSuite will start this process automatically. 2.2.1 USB INSTALLATION The software may be supplied with a USB ‘dongle’ and will not function without it being present in a USB socket. To install the dongle drivers, use Windows Explorer to locate a sub-directory on the CD-ROM called ‘Dongle driver’ and open up this sub-directory. Double click on the file called setupdrv.exe and this will install the dongle drivers. The CEMForm program will now operate normally. Figure 3 Borland Database Engine CEMForm User Manaual v2.1 03/05/12 Page 9 of 51 DOC ID UM10 2.3 ASSOCIATED PROGRAMS 2.3.1 CEMSYNC Envirosoft’s program CEMSync should be in operation to copy the historic and live data sets from the DSU(s). This may be seen in the task bar as the following icon: The timing of the CEMSync program operations is: ? Between 5 and 10 seconds past each minute: copy the short term live data set from the DSU(s). ? Between 10 and 25 seconds past each minute: process the above data. ? At 20 past midnight, download the historic data for the previous day and completely refresh the rolling 24 hour data set. 2.3.2 CEMSOCKET Should there be more than one DSU on the CEMSuite system, Envirosoft’s program CEMSocket should be in operation on the task bar; it has the following icon: 2.3.3 CEMEDIT Advanced operators will have the facility to edit the CEM data before it is used for official reports. All edits are password protected and logged, and a separate instance created so that the all original data is as stored. Figure 4 CEMSync Icon Figure 5 CEMSocket Icon Figure 6 CEMEdit Icon CEMForm User Manaual v2.1 03/05/12 Page 10 of 51 DOC ID UM10 3 QUICK START GUIDE 3.1 STARTING THE PROGRAM Start the program by double clicking the left hand mouse button on the CEMForm icon; which should now reside on the PC desktop. Alternatively it can also be started by pressing the Windows Start Button > Programs > Envirosoft > CEMForm. 3.2 INITIAL SCREEN After starting the program, the ‘Live data’ screen is displayed. From here ‘measurement groups’ with associated measurands are available for display along with measurement units and rolling averages. Up to 8 trends are available on the right hand side of the screen and Alarm, ELV and QAL2/3 details are displayed below the measurand group information. Each area of the screen is examined individually within this manual. Figure 7 Desktop Shortcut Figure 8 Initial Screen Validity Information Alarm, ELV & QAL2/QAL3 Information Averaging Information Trend Display Bar Chart / Simple Trend and Span CEMForm User Manaual v2.1 03/05/12 Page 11 of 51 DOC ID UM10 3.3 TOP BAR INFORMATION This area allows access to the following information and features: 3.4 TAB SELECTION The Tab selection is used to move between different information pages: Each page can be selected by left clicking the required page. Figure 9 Top Bar Figure 10 Tab Selection Live Data Tab – Live Information for all measurements Trend Tab – Allows operators to view and configure trend information Data Grid Tab – Allows operators to view recent detailed averages Configuration + Diag. Tab – CEMForm configuration and information Select and setup the required printer for use Print the current screen Save the screen as a JPEG image – Filename and save location are requested Displays version information, Envirosoft contact details and a link to open this manual in PDF format Start the Report program – More information can be found in the CEMPort Manual Displays the connection status of the Data Storage Units (DSUs) CEMForm User Manaual v2.1 03/05/12 Page 12 of 51 DOC ID UM10 4 PROGRAM OPERATION 4.1 LIVE DATA PAGE The Live Data screen is displayed by selecting the Live tab on the pages tab bar. From here all measurands are available for display, for all available measurement units and for four rolling averages. All averages are displayed for a selected measurement unit. Up to 8 trends are available on the right hand side of the screen showing a minimum of 3 measurands to a maximum of 6 depending on the number of trends displayed. Holding the shift key will allow the operator to move the cursor along the trend, detailing time and channel readings/. Alarm, ELV and QAL2/3 details are displayed below the measurand group information. Each area of the screen is now examined individually. Figure 11 Live Data Screen Bar Chart / Simple Trend Measurement Group selection; a drop down menu allows the operator to select different groups Measurement Unit selection; left click for a drop down list of options Display Custom Screens / Overview / Target Data Validity Information Measurands Rolling Averages Span Information Trend Displays Trend Measurand Information Alarm, ELV & QAL2/3 Information CEMForm User Manaual v2.1 03/05/12 Page 13 of 51 DOC ID UM10 4.2 LIVE DATA INFORMATION 4.2.1 VALIDITY Each measurement measurand on the system may have the validity information available – this depends on the source of the data, and whether the instrumentation allows for an assessment of validity. The coloured box to the left of each measurand name shows the validity and may be one of four colours: Red No data available – usually associated with a communication problem. Yellow Data available, but the data is not considered valid. Green Data valid. White The plant is shut down. Hold the mouse pointer over a validity box and an information box appears to provide more information. Note: In order for the validity information to be up-to-date, be sure to select the 60 seconds average. For longer-term averages, data is usually considered valid should 66% of the data or more be available, i.e. for a 1 hour average, 40 minutes of valid data must be present. If this threshold is not reached, the message ‘Not enough data for the selected average’ is displayed. 4.2.2 MEASURAND NAMES Each measurand is identified by its name in a selectable colour (selected from the Trends page.) Should the measurand be used to normalise the measurements within the group to reference conditions, the standard level is given in brackets following the name. For the examples on the preceding page, each group of measurements is being normalised to standard values of Temperature (273K), Oxygen (15%), Water (Dry) and Pressure (101kPa). Figure 12 Live Data Information Validity Status Measurand Names Current rolling Averages (Instantaneous, 1 hour, 1 hour, 1 day shown) Units Plant Status Span / Alarm details Simple Trend CEMForm User Manaual v2.1 03/05/12 Page 14 of 51 DOC ID UM10 4.2.3 AVERAGES Values for the four rolling averages are displayed to the right of each measurement name. The user may select which of these averages are used to drive the bar charts/simple trends for the group by clicking the mouse over the relevant average column; to indicate which average is selected; the column is shaded in blue. 4.2.4 UNITS Up to four different measurement units are available for display; this depends on the type of measurement. Some examples are given below: For a Gas measurement: 1. ppm: Usually the ‘raw’ data from the analyser. 2. mg/m3: Density of the gas as it exists in the duct – used as an interim measurement for the calculation of mass emission – kg/hr. 3. mg/Nm3: Density of the gas at the reference conditions. 4. kg/hr: Mass emission calculated from mg/m3 and the flow as it exists in the duct. For a Dust measurement: 1. Opacity: Usually the ‘raw’ data from the analyser, other alternatives Include; % output – tribo-electric devices, extinction and mA. 2. Mg/m3, mg/Nm3 and kg/hr as gas measurement above. For a Flow measurement: 1. m/s: Gas velocity, the raw measurement information. 2. m3/s: Gas flow as it exists within the duct – (1) x the cross sectional area. 3. Nm3/s: Gas flow at the reference conditions. Some systems have been configured to replace the kg/hr unit with a normalised density; this is referred to as mg/Nm3C. In such cases the mg/Nm3 units have been corrected according to the recognised ‘uncertainty’ of the measurement. Other measurements and calculations are available, but this covers the majority of emission monitoring units. CEMForm User Manaual v2.1 03/05/12 Page 15 of 51 DOC ID UM10 4.2.5 PLANT STATUS & AVERAGE TIMER CEMForm will display real time status information, detailing the plant and CEMForm’s reporting status. The status information box will show one of four reports: Plant OFF: Plant Shut Down Plant ON: In operation or reporting No Report: In operation but not for reporting Mass Only: In operation but only for mass operation The Averaging information is displayed to the right of the Plant Status. This bar will indicate the start and end of the average. The ticks change colour when there is enough data in the average to report. The bar will increase in minutes as the current averaging period matures, this will be from 1 to 30 minutes for WID applications, and from 1 to 60 minutes for LCPD applications. 4.2.6 SPAN & ALARMS The Span for each individual measurand are displayed by default. The Alarm levels are displayed if an engineer is currently logged into CEMForm. Both the Span and the alarms can be configured at any time by an engineer; to do this switch to the Configuration + Diag. page, Log in by entering your Engineer’s username and password. Note: No changes may be made if the security code has not been entered correctly. Once logged in the user can then return to the ‘Live’ page and edit the values by double-clicking the value currently displayed. Continued… Once logged in, double click the current value to change it Figure 13 Plant Status Figure 14 Span & Alarms CEMForm User Manaual v2.1 03/05/12 Page 16 of 51 DOC ID UM10 A pop-up selection box to change the span/alarm level will then appear. Once a new value has been entered, press OK to save the new level. A comment may also be added that will display when the alarm is triggered. Notes: 1. Three span values are available: ppm, mg/m3 & mg/Nm3, and for kg/hr; whichever unit is selected for display is available for modification. 2. There are two alarms for each average and each of the measurement units for every measurand, take care not to apply too many alarms – they should be meaningful. 3. A message may also be stored with each alarm; this is displayed in the ‘Show Alarms’ list. 4. An alarm value of 0 (or null input) will remove the alarm setting. 5. Should an alarm 1 occur, the bar will turn from green to yellow; an alarm 2 will turn the bar red and sound an alarm. 4.2.7 TARGET DATA Should an alarm have been defined, the target data will indicate the emission level that can be operated at for the rest of the average in order for the level to finish below the alarm level. Should the current average be below the alarm level, the target value will indicate a level higher than the alarm value. 4.2.8 OVERVIEW The overview checkbox allows users to view a configurable selection of measurands from any of the measurement groups. Insert the new value required and press OK to save. Figure 15 Changing Alarms CEMForm User Manaual v2.1 03/05/12 Page 17 of 51 DOC ID UM10 4.2.9 CUSTOM SCREENS If required, Envirosoft can produce some custom screens that can highlight specific plant and emission information (An example is shown below). These are highly application specific and may contain any information from the CEMSuite system in formats and colours defined to assist operators. Figure 16 Custom Screen Example CEMForm User Manaual v2.1 03/05/12 Page 18 of 51 DOC ID UM10 4.2.10 NON STANDARD LIVE DATA DISPLAYS Some system configurations may have displays different from those described above. If a weather station is available, a wind rose and typical meteorological units are displayed as illustrated below. Typically, the weather station will output data in imperial units; the CEMForm program converts these to metric units. This conversion is also conducted for the trends display. Figure 17 Weather Display CEMForm User Manaual v2.1 03/05/12 Page 19 of 51 DOC ID UM10 4.2.11 TRENDS Up to 8 trends can be displayed on the right hand side of the Live data page. These individually show a minimum of 1 measurand up to a maximum of 9. These will occupy the right hand side of the screen; if 1 to 3 have been selected, they will be displayed on top of each other, 4, 6 and 8 will be seen as a grid, two columns wide. Left clicking the trend will bring up specific time and measurand information (top left of the trend) relating to the cursor position on the trend. Right clicking will remove this information. By holding down the Shift key the cursor can dynamically move along the trend, displaying time and measurand information relating to its position. Measurand Information Measurement Group Span (%) Time Trend Display Figure 18 Trends CEMForm User Manaual v2.1 03/05/12 Page 20 of 51 DOC ID UM10 4.2.12 ALARMS / ELVS / QAL2/3 The Alarm information box details any excursions above the set alarm values. The information displayed includes; Location and Measurand identifiers, any comments that were added when setting the alarm value and the time when the alarm was triggered. A simple checkbox system allows each alarm to be individually acknowledged, with the option to hide acknowledged items. The ELV tab allows the operator to view the location, measurand, 1 hour and daily ELV limits and the units for any set ELVs. The QAL2/3 tab allows operators to view QAL2 settings and the latest QAL2results for both span and zero. These will have been determined and stored by the CEMQual program. Figure 19 Alarms / ELVs / QAL CEMForm User Manaual v2.1 03/05/12 Page 21 of 51 DOC ID UM10 4.3 TREND PAGE The Trend screen is displayed by selecting the Trend tab on the pages tab bar. Each area of the screen is now examined individually. Temporary Span adjustment Group & Information selection Short / Long term Trend selection Data validity display Figure 20 Trend Page Trend Selection & Settings Tab Units / Average and Date Selection Cursor information area Trend Display Options CEMForm User Manaual v2.1 03/05/12 Page 22 of 51 DOC ID UM10 4.4 TEND INFORMATION 4.4.1 GROUP, UNITS, AVERAGE SELECTION & SPAN The group and cursor levels may be selected here via a simple drop down menu. The operator can also select for all channels to be displayed, for the channel selection to be inverted and to save, in ‘.csv’ format, the current cursor levels. More detailed information can be found in section 4.4.4 - Cursor Information Area on page 24. The Span can be adjusted for the trend by using the grey arrow slider to the left of the group and unit selection. 4.4.2 SHORT TERM SELECTION The Units and rolling average for the trend are selected here via a drop down menu. The last item within the average selection is ‘Custom’; if this is selected, another input is required – a time in minutes that is desired for averaging. The button with a clock face, right of the unit selection brings up a calendar from where the user may select any date from which to retrieve the data. Only dates where data is available may be selected. Two small red arrows either side of the date selected allow the user to move the trend forward or backwards in time. The checkbox allows the operator to lock the trend to the latest data, i.e. the trends will always reflect the latest data available when the page is selected. Figure 21 Trend Selection Figure 22 Short Term Selection CEMForm User Manaual v2.1 03/05/12 Page 23 of 51 DOC ID UM10 4.4.3 LONG TERM SELECTION The long term selection allows operators to re-analyse previous data via the trend display. This selection can be viewed over 1 week or 1 month and in mg/Nm3 or Kg/hr. To select a start date: either enter the date directly or left-click the small downward facing arrow next to the date; this will bring up a calendar from where the user may select any date from which to retrieve the data. Once a date has been selected, the operator should choose to display either 1 week or 1 months’ worth of data. Finally select ‘Get data’ to bring up the requested trend. The two red directional arrows either side of the date allow the operator to move the trend backwards or forwards in time, by 1 week or 1 month, depending whether the 1 week or 1 month checkbox is selected. Figure 23 Long Term Selection CEMForm User Manaual v2.1 03/05/12 Page 24 of 51 DOC ID UM10 4.4.4 CURSOR INFORMATION AREA Two cursors are available; these may be brought on to the trend screen by pressing the left and right mouse buttons – a cursor is associated with each. The left and right arrows, either side of the current date and time, adjust the cursor positions one point at a time – the last cursor placed on the screen is the one that’s adjusted. The levels shown in the grid here are usually the levels at the left cursor time; other selec-tions may be made using the drop selection shown in 4.4.1 - Group, Units, Average Selection & Span on page 22. The available options are: 1. Current Levels – The latest levels as shown in the live display. 2. Average within the whole display window. 3. Cursor Levels 4. Average between the two cursors. Each measurement may be removed or added to the trend by pressing on the check box as-sociated with each name. Pressing the ‘All Channels button’ will return all measurands to the screen and the ‘Invert Selection’ button will reverse the display settings for every measurand. Double-clicking on the span value here changes the span. This is conducted in a similar fash-ion to the live data display and the password must have been entered via the Configuration + Diag tab. A very useful feature is the ability to store data isolated between two cursor lines. Firstly, click the left mouse button on the screen at the beginning of a period and then use the arrow buttons to inch the cursor to the correct time. Next repeat the process with the right cursor; you have now isolated a period of time; click on the save button and a file save screen will appear, give the file a name and click on save. This process saves the averaged value of each measurand (between cursor lines) in a file. It can be used to calibrate the analyser by comparing the average output over a period against the results of an SRM (Standard Reference Method). It is used extensively in CEM-Suite Plus for this purpose and more information can be found in the CEMQual Manual. Figure 24 Cursor Information Area & Selection Window CEMForm User Manaual v2.1 03/05/12 Page 25 of 51 DOC ID UM10 4.4.5 TREND DISPLAY OPTIONS (ZOOM) The ‘Trend display options’ allow operators a variety of methods to navigate and zoom in and out of the trend. These methods are discussed in more detail below. The ‘Zoom in’ (shortcut: ‘z’ key) and ‘Prev Zoom’ (shortcut: ‘x’ key ) buttons allow the operator to zoom in and out between two cursors, up to a maximum of 10 levels deep. The reset button (shortcut: ‘r’ key) removes any zoom from the trend display. Clicking the advanced checkbox brings up further navigation and zoom functions. Drag: Selecting the drag function allows for the trend to dragged along on both the X and Y axis by holding down the left mouse button over the trend and moving in the required direc-tion. Zoom: The zoom function allows the operator to draw a box over the trend; the trend will then automatically zoom in to the selected area. Cursors: The default selection when CEMForm is started; allowing the operator to place cur-sors on the trend. Show cursors: Display the left and right click cursor positions on the trend Live Cursor: Show the live cursor; displaying a cursor on the trend at the current mouse posi-tion. Dynamic zoom: Allows the operator to control the zoom dynamically with the mouse. Holding down the left hand mouse button while moving the cursor ‘right’ along the trend will zoom in, moving the mouse ‘left’ across the trend will zoom out. The further the mouse is dragged while either button is held down, the greater the zoom. Note: The reset button can be used at any time to restore the trend to default Figure 25 Zoom Functions Figure 26 Advanced Zoom Functions CEMForm User Manaual v2.1 03/05/12 Page 26 of 51 DOC ID UM10 4.4.6 THE TREND DISPLAY Three bars are present above the trend and these represent Plant Status, Data Security and Validity. ? The top bar represents data security and signifies if the data is secure to use and whether the data is being received from a backup analyser. Options are: o Green (Data Secure) o Red (No Data) o Yellow (Data not secure) o Aqua (Backup Data) ? The second bar represents plant status and is either: o Green (Plant on) o Yellow (Plant on but not meeting reporting parameters) o Red (No data) o White (Plant off) ? The lower bar reflects the validity of all displayed measurands within the group o Red = No Data o Yellow = Invalid Data o Green = Data Valid Note: Red takes priority over yellow and yellow over green. Holding the mouse button over each area will provide more information. Figure 27 Trend Display CEMForm User Manaual v2.1 03/05/12 Page 27 of 51 DOC ID UM10 4.4.7 TREND INFORMATION Comments may be placed and stored on the trend display; to display all current comments check the ‘Comments’ checkbox. To store a note; place the left-click cursor at the time the annotation is required then press the ‘Add/Edit’ button. A dialogue box is opened and a comment may be entered. If the user is logged into CEMForm, previous comments may be edited or deleted. To delete a comment, select it from the comments list then press the CTRL key and the DELETE keys together. QAL2 coefficients can also be toggled on and off from this panel as long as the operator has entered their user name and password into the Configuration + Diag box. The channel labels will annotate each trend line with the measurement name and span value. 4.4.8 TREND COLOURS To change the colour of each individual trend the user must first log in, via the Configuration + Diag. tab using their username and password. Once logged in, double-clicking on the measurand name within the cursor information box will bring up a colour selection dialogue; select the required colour associated with the selected measurand. If a measurand has been removed from the display, it will be replaced should the colour be changed. Figure 28 Trend Information CEMForm User Manaual v2.1 03/05/12 Page 28 of 51 DOC ID UM10 4.4.9 TREND SETTINGS The Trend settings can be displayed by clicking the settings tab. From here the QAL2 Data, calculation parameters and appearance can be modified. Each section is now examined. 4.4.10 QAL2 DATA The QAL2 information shows the calibration factors in use to create the data shown in mg/m3. The factors are entered via the CEMQual module from an independent analysis of the QAL2 information. They cannot be edited in CEMForm. The settings shown here (1.0000 & 0.00) indicate that no QAL2 factors are in operation (The value is multiplied by 1.0000 and there is 0 offset) Figure 30 QAL2 Data Figure 29 Trend Settings Tab CEMForm User Manaual v2.1 03/05/12 Page 29 of 51 DOC ID UM10 4.4.11 CALCULATION PARAMETERS As a check that the program is performing the correct calculations required users can view certain information via the Calculation Parameters box. This area indicates the measurements used for normalising the data and the reference conditions. Also indicated are the parameters used to access the plant status. Should a dust monitor be present within the group, the factor used to convert from opacity, extinction or raw dust units would also be displayed here. Finally, the molecular weights used to convert the outputs of the gas analysers within the group are shown. Figure 31 Calculation Parameters CEMForm User Manaual v2.1 03/05/12 Page 30 of 51 DOC ID UM10 4.4.12 TREND APPEARANCE The visual appearance of the trend can be modified using this panel. The trend background, line thickness, grid lines, logic width, marker style and cursor colours can all be changed. Note: Any changes made here will also be reflected in the mini-trend displays on the live da-ta page. Figure 32 Trend Appearance CEMForm User Manaual v2.1 03/05/12 Page 31 of 51 DOC ID UM10 4.5 DATA GRID PAGE The Data Grid screen is displayed by selecting the Data Grid tab on the pages tab bar. The Data Grid allows the operator to view recent averages for all measurands or a single specific location. The Data Grid will automatically highlight all instances of non-reportable data and any excursions over the ELVs. The option to only display readings above the ELV is also available. Each area of the screen is now examined individually. Current Averages Time Past averages Export Options Data Flags; Non reportable & >ELV Location Measurands Figure 33 The Data Grid CEMForm User Manaual v2.1 03/05/12 Page 32 of 51 DOC ID UM10 4.6 DATA GRID INFORMATION 4.6.1 DATA GRID OPTIONS The operator has the option to select single location results on the Data Grid via the group selection drop down menu and by checking the ‘Location’ radio button. If the operator wishes to display recent averages for all measurands then the ‘All measurands’ radio button should be selected. The operator also has the option to only display any averages above the set ELVs, to do this the ‘ELV only’ check box should be ticked. Two Data grid export options are available; the first allows the operator to print the data grid currently displayed (via the default printer). The second allows the operator to save the data grid as an .xls (Excel) format. A name and save location must be selected before pressing ‘Save’. Group Selection (Drop down menu) Select Single location or All Measurands Data Grid results Display excursions above ELV only Print the current Data Grid Save the current Data Grid to Excel format Figure 34 Data Grid Selection Figure 35 Data Grid Export CEMForm User Manaual v2.1 03/05/12 Page 33 of 51 DOC ID UM10 4.7 CONFIGURATION + DIAG. PAGE The Configuration + Diag. screen is displayed by selecting the Live tab on the pages tab bar. From here users can view and configure various elements of CEMForm including Alarms and outputs, language options, system information, diagnostic information, maintenance and relay control and email/SMS settings. Each area of the screen and the configuration options are now examined individually. Login Details System Information Diagnostic Information Configuration Panel Configuration Tabs Figure 36 Configuration + Diag. CEMForm User Manaual v2.1 03/05/12 Page 34 of 51 DOC ID UM10 4.8 CONFIGURATION + DIAG. INFORMATION 4.8.1 PASSWORD ENTRY For the security of the operator and to ensure complete integrity of the process, the “Configuration” section is password protected. The User name and password will be provided to you by Envirosoft, you should keep a copy in a safe and secure place. We will supply as many user names/passwords as you request. Enter your user name and password and click on the “Log in” button. If this is the first time the system is run or somebody has deleted the previous password data then the following box will appear after a successful login. After a successful login, if there was unauthorized or incorrect logins since the last successful login, then the following box will appear detailing all the previous failed login attempts. Figure 37 Password Entry Figure 38 Password Error Figure 39 Previous Login Attempts CEMForm User Manaual v2.1 03/05/12 Page 35 of 51 DOC ID UM10 4.8.2 CHANGE LANGUAGE The CEMSuite programs have been translated into several languages, and if this translation has been supplied by Envirosoft, the language may be changed here via a simple drop down menu. 4.8.3 SYSTEM INFORMATION The System Information box includes a variety of information, such as the location of the CEMSuite folder CEMform is running from, the number of groups etc. Figure 40 System Information CEMForm User Manaual v2.1 03/05/12 Page 36 of 51 DOC ID UM10 4.8.4 DIAGNOSTIC INFO If the ‘Display Incoming Socket Messages’ is checked, the data for each DSU will be seen in the Diagnostic Information area. The data is displayed in hexadecimal format. Should 4-20mA outputs be generated by CEMSuite, these levels will also be visible here as they are transmitted back to D/A units. Checkbox to display diagnostic information ‘Clear’ button to clear all information currently displayed within the Diagnostic Information display box Figure 41 Diagnostic Information CEMForm User Manaual v2.1 03/05/12 Page 37 of 51 DOC ID UM10 4.8.5 OUTPUTS – ALARM OUTPUT STATUS All defined outputs on the system may be examined from this grid, hold the mouse over the mA signal to reveal how each has been set up. These are configured from the CEMCfg program, not from CEMForm. Each block holds 4 outputs, these are normally set to 4-20mA as shown in this example, other options may be: ? 0 – 20mA ? 2-20mA ? 1-5V ? -10 - + 10V ? 0 – 10V. Again, this is configured from the CEMCfg program 4.8.6 OUTPUTS – CURRENT OUTPUT LEVELS Relays may be used to indicate alarm breaches or analyser failure information. They are set up from the CEMCfg program, and may represent: an alarm excursion, analyser failure, a watchdog (changes state every minute) or 95 / 97% of an alarm level as an early warning. Hold the mouse over each relay to reveal how each has been set up. A value of 0 here will indicate that the relay is un-energised, and this normally represents the usual condition. It is possible to reverse the logic, however, so that the relays are normally closed, and will open on alarm; this is conducted from the CEMCfg program. Figure 42 Alarm Output Status Figure 43 Current Output Levels CEMForm User Manaual v2.1 03/05/12 Page 38 of 51 DOC ID UM10 4.8.7 OTHER SETTINGS – MAINTENANCE The maintenance panel allows operators to set a maintenance flag to invalidate data while the maintenance takes place. Select the unit in the left hand box and then click on the check box for the required measurands. 4.8.8 OTHER SETTINGS – MANUAL RELAY CONTROL This facility enables an operator to manually initiate a relay normally controlled by the software. Simply click on the required check box and click ‘Send’. 4.8.9 DSU TIME The Synchronize DSU time function allows operators to synchronize the time between the CEMS PC and the DSU, should a discrepancy occur. Press the ‘Synchronize DSU time’ button to synchronize the time between the two devices. 4.8.10 ALARMS An alarm grid here illustrates excursions above alarm limits and any program ‘start/stops’. The columns in the grid may be sorted by clicking the mouse pointer whilst over the heading row. A small triangle will appear and the rows of data will be sorted according to the data in that column, i.e. the Events column will be sorted automatically. Clicking the mouse button again will reverse the order; it will toggle between ascending and descending order. It is possible to sort the grid on more than one column by holding the shift key while clicking on the second column to sort by. Figure 44 Synchronize DSU Time CEMForm User Manaual v2.1 03/05/12 Page 39 of 51 DOC ID UM10 4.8.11 EMAIL SETTINGS CEMForm has an optional facility that allows it to send email & SMS alarms to key personnel in the event that the process exceeds an Emission Limit Value or a Validity alarm is tripped. To use this facility, enter the relevant email addresses and telephone numbers in the ‘Email/SMS settings’ section. To remove a current address/phone number, highlight the entry you wish to remove and press ‘Remove’. Next go to the ‘Select Alarms to Email’ section to the right, and select either the “High” (ELV) or “Validity” radio button. Then click on the check boxes that require email/SMS alarms. Continued… Add the email address required and press ‘Add Address’ Add the Telephone number numbers required and press ‘Add Phone No’ Figure 45 Add Email/SMS Figure 46 Email/SMS Standard Settings CEMForm User Manaual v2.1 03/05/12 Page 40 of 51 DOC ID UM10 After the alarms have been selected click on ‘Advanced settings’. This will enable the Email/SMS set up screen below; complete the detail and then click on the “Standard settings” radio button. Now click on the “Test email” button to check that it all works. Finally click on the “Save all settings” Button. Figure 47 Email/SMS Advanced Settings CEMForm User Manaual v2.1 03/05/12 Page 41 of 51 DOC ID UM10 5 APPENDIX A – CEMFORM SPECIFICATIONS Analysis Points: 12 (Max) Measurands: 16 (Max) at each point, 128 maximum for the system Resolution: 16 bits of data (+/- 32767), 8 bits for validity Rolling Averages: 1 minute to 1 day Normalisation: Temperature, Oxygen, Carbon Dioxide, Pressure and Water Vapour as defined units Typical Emission Units: PPM, mg/Nm3 and kg/hr where flow data available. Others on request Alarms: 2 alarms for each measurands, for up to 4 averages and 4 units of measurement. Visual and audible alarm warnings. Outputs: Print directly to a printer, export to an image file or excel file. CEMForm User Manaual v2.1 03/05/12 Page 42 of 51 DOC ID UM10 6 APPENDIX B – CALCULATION PRINCIPLES 6.1 UNITS Throughout the program, four measurement units are available and may be selected for reporting as required. Different measurements will have slightly different units for each of the four positions. The most common are detailed below, for particular applications different measurements will use other calculations: 6.1.1 NORMALISATION AND AVERAGING WITHIN CEMSUITE Practically all legislation considers emission levels in terms of mg/m3 at reference conditions (mg/Nm3 for the CEMSuite programs). This is to enable the measurements from similar processes to be compared and assessed under the same conditions and removes the diluting effects of ‘tramp’ air and water vapour. 6.1.2 GAS MEASUREMENTS (PPM) ? ppm: as measured by the analyser ? mg/m3: corrected for molecular weight, but uncorrected for STP, Standard Temperature and Pressure i.e. as the gas exists at duct conditions. This measurement is used for the calculation of mass emission using the measured gas velocity in the duct. ? mg/Nm3: as b. but now corrected for all relevant normalisation parameters. ? mg/NM3 C: As for c. but corrected for uncertainty ? kg/hr: calculated from b and the gas flow: o kg/hr =b (mg/m3) x m3/s (flow) x 3600 (seconds in an hour) / 1,000,000 ( mg in a kg) 6.1.3 DUST MEASUREMENTS (OPACITY) ? Opacity (%): as measured by the analyser. ? mg/m3: opacity converted to extinction, and then multiplied by a dust conversion factor. This measurement is used for the calculation of mass emission using the gas velocity in the duct. ? mg/Nm3: as b. But now corrected for all relevant normalisation parameters ? kg/hr: calculated from b and the gas flow – see calculations above. CEMForm User Manaual v2.1 03/05/12 Page 43 of 51 DOC ID UM10 6.1.4 DUST MEASUREMENTS (TRIBO – ELECTRIC OR OTHER DIRECT MEASURING ANALYSER) ? Tribo-electric output (%): as measured by the analyser. ? mg/m3: output (a) multiplied by a dust conversion factor. ? mg/Nm3: as b. But now corrected for all relevant normalisation. ? kg/hr: calculated from b and the gas flow – see calculations above. 6.1.5 OXYGEN Normally the biggest effect from normalisation is from the oxygen level, and this reference level varies between processes: Gas and oil: 3% Coal: 6% Waste: 11% Gas turbines: 15% This is not an exhaustive list, but the reference levels required for most plants can normally be found on their process guidance notes. CEMSuite uses the following formula to correct for air dilution: Correction = (21 – O2 reference level %) / (21 – actual dry O2 level %) 6.1.6 WATER VAPOUR Where measurements are made on a wet basis (i.e., they have not been dried by a chiller or filter before analysis) they should be corrected down to a dry measurement. It is preferable that a dynamic water vapour measurement is required, but should this not be practical, a fixed value may be used. The formula below is used by the software: Correction = (100 %) / (100 – actual H2O level %) 6.1.7 TEMPERATURE The reference temperature is usually 00C (273K) for Europe but may be 250C for the Americas. Most gas measurements are already corrected to standard temperature and pressure (STP) and so no correction applies. For dust and other measurements, however, the following formula applies: Correction = (Actual temperature C + 273) / (reference temperature C + 273) CEMForm User Manaual v2.1 03/05/12 Page 44 of 51 DOC ID UM10 6.1.8 PRESSURE Again, most gas levels are reported at STP (see above) and no further corrections apply. For dust and other in-situ measurements, however, correction may be required. In such cases, the following formula applies: Correction = (101.3 kPa) / (actual Pressure kPa) 6.2 DATA STORAGE Data is stored every minute on the minute; the CEMComm program is responsible for this storage. A Paradox database file is created for each day, in a month sub-folder, from a year folder. These reside in the ‘HistData’ folder from the original installation folder. The format is not particularly easy to read; to speed up data access, each group of measurements is compressed into a ‘hexadecimal string’. Should further information be required on how to access the data, please contact Envirosoft. 6.3 AVERAGING The CEMSuite programs consider the data down to each minute, each minute data point being the average of all data within that minute; most systems are set to gather data every 5 – 10 seconds. For longer term averages, two averaging bases are provided; a rolling average and a block average. Data during plant off periods (see below) or invalid data are not used when calculating the average values. Furthermore, there must be 2/3 of valid data for any given averaging time, i.e., for a one hour average, there must be 40 minutes of valid data while the plant was in operation for the averaged data to be considered as valid. The 2/3 requirement is configurable, but usually set at this level. 6.3.1 ROLLING AVERAGE A rolling average considers the data on a minute-by-minute basis; for each and every minute, the average is calculated from the preceding data for the selected average time. CEMForm User Manaual v2.1 03/05/12 Page 45 of 51 DOC ID UM10 6.3.2 BLOCK AVERAGE Each block average is considered individually for the period; should a 1-hour average be selected, then the day will consist of 24 block averages. Each average will end at 59 minutes past the hour. Average 1 00:00 to 00:59 Average 2 01:00 to 01:59 Average 3 02:00 to 02:59 … Average 24 23:00 to 23:59 Should a 30 minute average be used, then each will end at 29 and 59 minutes past the hour. As the average builds up during its period, it will be considered valid should 66% of the expected data points be available. So, for a 1 hour average at 00:29, there should be 30 points, so it will be considered valid if 20 minutes or more of valid data points exist. 6.4 PLANT STATUS To prevent periods where the plant is shut down diluting the reported emission levels, CEMForm does not use measurements during these periods – they are ignored and will not generate any alarms or form part of any averages. The plant status off condition may be determined from various sources; the most common being oxygen – should the oxygen level rise above a particular threshold (say 18%) the program assumes that the plant is shut down. Other sources may be temperature (falling below a threshold) or a contact signal from a fan or pump. NOTE: Plant status assessment is made from the data before it is averaged. CEMForm User Manaual v2.1 03/05/12 Page 46 of 51 DOC ID UM10 7 APPENDIX C – FAQ (FREQUENTLY ASKED QUESTIONS) This section is provided as a quick reference for performing the most common operations required. 7.1 HOW CAN THE COLOUR FOR EACH MEASURAND BE CHANGED? Select the trends display and double click on the measurand name – a colour dialogue box is opened. Select the required colour and press the OK button. 7.2 HOW CAN A DATE IN THE PAST BE SELECTED TO TREND? Select the trends display and click on the button within the ‘Date Selection’ area. A calendar is now shown; select the year, month and day as required. Note: only the days where data has been acquired are available for selection. After a date has been selected, the left and right buttons at the button of the trend display move the graph backwards and forwards in time. The time moved is equal to the time span for the trend. 7.3 HOW CAN THE SPAN ALARM LEVELS BE CHANGED? Before the spans and/or alarm levels may be changed the password must be entered from the configuration screen. This may be confirmed by the message ‘System Open’ just to the right of the time in the top left hand corner. To change levels, simply double-click on the values from the ‘Live Data’ or ‘Trends’ displays. 7.4 HOW CAN THE CALCULATED MG/NM3 VALUES BE CHECKED? CEMForm converts the ‘raw’ analyser signal to units of mg/m3 and normalises these to standard reference conditions. To check that the relevant weights and conditions are being used, select the ‘Trends’ page, and then select the ‘Calculation between Units’ checkbox. The levels and weights used will now be revealed in the top left hand corner of the trend display. CEMForm User Manaual v2.1 03/05/12 Page 47 of 51 DOC ID UM10 8 APPENDIX D – GLOSSARY OF TERMS AMS: Automated Measuring System (see CEM) AST: Annual Surveillance Test refer CEN standard EN14181 CEM/S: Continuous emission monitoring system – the equipment for the sampling, analysis and data reduction of gaseous emissions measurements on a continuous basis. Drift: Monotonic change of the calibration function over a period of unattended operation, which results in a change of the measured value. EA: Environmental Agency responsible for England and Wales. ELV: Emission Limit Value. HWI: Hazardous Waste Incinerator, refer WID. ISO: International Standards Organisation – Multinational organisation that develops and publishes measurement criteria and performance standard. LAU: Environmental Agency Local Authority Unit. Measurand: Particular quantity subject to measurement. MID: Method Implementation Document – developed by EA and STA on how to apply standards in the UK. Precision: Closeness of agreement of results obtained from the AMS. QA: Quality Assurance. QAL: Quality Assurance Level. QAL1: Quality assurance level 1 – AMS as tested to the requirements CEN standard EN15267 or MCERTS CEM system. QAL2: Quality assurance level 2 – Calibration of an AMS in accordance with CEN standard EN14181. QAL3: Quality assurance level 3 – On going performance of an AMS in accordance with CEN standard EN14181. Reference Material: Material simulating a measurand of known concentration of the input parameter and traceable to national standards. SRM: Standard Reference Method. SSP: Site Specific Protocol SD: Standard Deviation. Sams: Standard deviation for the for the automated measurement system. Variability: Standard deviation of the differences of parallel measurements between the SRM and AMS. TC: Technical committee as referred to in standards organisations e.g. CEN. TE: Technical Endorsement as referred to in MCERTS performance standard for personnel. WID: Waste Incineration Directive. CEMForm User Manaual v2.1 03/05/12 Page 48 of 51 DOC ID UM10 9 INDEX 9.1 MAIN INDEX A Alarms ....................................... 6, 10, 15, 16, 20, 33, 37, 38, 46 B BS EN 14181 ............................................................................. 5 C Calculation Parameters .......................................................... 29 Calendar ................................................................................. 46 Calibration ......................................................................... 6, 28 Comments ....................................................................... 20, 27 Configuration ............................................................... 6, 34, 46 D Data Security ......................................................................... 26 Data Storage .......................................................................... 44 Diagnostic Information .................................................... 33, 36 Dongle...................................................................................... 8 Drivers ..................................................................................... 8 DSU .................................................................................... 9, 38 Dust Monitor ......................................................................... 29 E Email .......................................................................... 33, 39, 40 Emission Measurements .......................................................... 6 H Hard Disk ................................................................................. 7 Historic Data Set ...................................................................... 9 I Installation ........................................................................... 7, 8 L Language Options .................................................................. 33 Live Data Set ............................................................................ 9 Login ...................................................................................... 34 M Maintenance .......................................................................... 33 Maintenance Flag .................................................................. 38 Molecular Weights........................................................... 29, 42 N Non-Reportable Data ............................................................. 31 Normalisation ...................................................... 13, 29, 42, 43 O Operating System ................................................................. 6, 7 Operator ................................................................ 6, 12, 32, 34 Outputs ............................................................................ 33, 37 P Password .................................................................... 15, 27, 34 Plant Shut Down .................................................................... 15 Plant Status ................................................................ 26, 29, 45 Print ....................................................................................... 32 R Raw Data ............................................................................ 6, 14 Reference Conditions ........................................... 13, 14, 29, 46 Relay Control .......................................................................... 33 Relays ............................................................................... 37, 38 Reporting Status .................................................................... 15 Requirements ....................................................................... 6, 7 S SMS ............................................................................ 33, 39, 40 Span ......................................................... 15, 16, 20, 22, 27, 46 System Information ............................................................... 33 T Target Data ............................................................................ 16 Trends ........................... 6, 10, 12, 13, 14, 19, 21, 22, 26, 27, 46 U USB ........................................................................................... 8 V Validity ....................................................................... 13, 26, 39 W Weather Station ..................................................................... 18 Windows .......................................................................... 5, 7, 8 CEMForm User Manaual v2.1 03/05/12 Page 49 of 51 DOC ID UM10 9.2 LIST OF FIGURES / PICTURES FIGURE 1 ENVIROSOFT LTD - ENVIRONMENTAL PROGRAMS .............................................................................................. 5 FIGURE 2 CEMSUITE SETUP ........................................................................................................................................ 7 FIGURE 3 BORLAND DATABASE ENGINE ......................................................................................................................... 8 FIGURE 4 CEMSYNC ICON ........................................................................................................................................... 9 FIGURE 5 CEMSOCKET ICON ....................................................................................................................................... 9 FIGURE 6 CEMEDIT ICON ............................................................................................................................................ 9 FIGURE 7 DESKTOP SHORTCUT ................................................................................................................................... 10 FIGURE 8 INITIAL SCREEN .......................................................................................................................................... 10 FIGURE 9 TOP BAR ................................................................................................................................................... 11 FIGURE 10 TAB SELECTION ........................................................................................................................................ 11 FIGURE 11 LIVE DATA SCREEN ................................................................................................................................... 12 FIGURE 12 LIVE DATA INFORMATION .......................................................................................................................... 13 FIGURE 13 PLANT STATUS ......................................................................................................................................... 15 FIGURE 14 SPAN & ALARMS ...................................................................................................................................... 15 FIGURE 15 CHANGING ALARMS .................................................................................................................................. 16 FIGURE 16 CUSTOM SCREEN EXAMPLE ........................................................................................................................ 17 FIGURE 17 WEATHER DISPLAY ................................................................................................................................... 18 FIGURE 18 TRENDS .................................................................................................................................................. 19 FIGURE 19 ALARMS / ELVS / QAL .............................................................................................................................. 20 FIGURE 20 TREND PAGE ............................................................................................................................................ 21 FIGURE 21 TREND SELECTION .................................................................................................................................... 22 FIGURE 22 SHORT TERM SELECTION ............................................................................................................................ 22 FIGURE 23 LONG TERM SELECTION ............................................................................................................................. 23 FIGURE 24 CURSOR INFORMATION AREA & SELECTION WINDOW .................................................................................... 24 FIGURE 25 ZOOM FUNCTIONS .................................................................................................................................... 25 FIGURE 26 ADVANCED ZOOM FUNCTIONS ................................................................................................................... 25 FIGURE 27 TREND DISPLAY ........................................................................................................................................ 26 FIGURE 28 TREND INFORMATION ............................................................................................................................... 27 FIGURE 29 TREND SETTINGS TAB ................................................................................................................................ 28 FIGURE 30 QAL2 DATA ............................................................................................................................................ 28 FIGURE 31 CALCULATION PARAMETERS ....................................................................................................................... 29 FIGURE 32 TREND APPEARANCE ................................................................................................................................. 30 FIGURE 33 THE DATA GRID ....................................................................................................................................... 31 FIGURE 34 DATA GRID SELECTION .............................................................................................................................. 32 FIGURE 35 DATA GRID EXPORT .................................................................................................................................. 32 FIGURE 36 CONFIGURATION + DIAG. .......................................................................................................................... 33 FIGURE 37 PASSWORD ENTRY .................................................................................................................................... 34 FIGURE 38 PASSWORD ERROR ................................................................................................................................... 34 FIGURE 39 PREVIOUS LOGIN ATTEMPTS ...................................................................................................................... 34 FIGURE 40 SYSTEM INFORMATION .............................................................................................................................. 35 FIGURE 41 DIAGNOSTIC INFORMATION........................................................................................................................ 36 FIGURE 42 ALARM OUTPUT STATUS............................................................................................................................ 37 FIGURE 43 CURRENT OUTPUT LEVELS ......................................................................................................................... 37 FIGURE 44 SYNCHRONIZE DSU TIME ........................................................................................................................... 38 FIGURE 45 ADD EMAIL/SMS ..................................................................................................................................... 39 FIGURE 46 EMAIL/SMS STANDARD SETTINGS .............................................................................................................. 39 FIGURE 47 EMAIL/SMS ADVANCED SETTINGS .............................................................................................................. 40 CEMForm User Manaual v2.1 03/05/12 Page 50 of 51 DOC ID UM10 10 PROGRAM INFORMATION 10.1 VERSION HISTORY Version Main feature changes v1.00 Initial Version. Uses file copy for live data from DSU. v1.10 Live data communications via tcp socket and ftp file for trend data transfer. v1.20 Removed FTP from CEMForm and placed it into its own application see “FTPSync.” The FTP was causing CEMForm to pause and crash. v2.00 Move codebase to Delphi 2009. v3.00 Add Custom Screens to Livedata and custom grids added to trend displays. v3.01 Added language changing routines. v3.02 Second custom grid added to trend screen. v3.03 Added missing language entries. v3.04 QAL2 divider added. v3.05 Fixed missing entries from language routine. v3.06 Added a change language section in the configuration panel and also added the ability to select the font size for the text in the buttons. v3.07 Moved custom screen entries to the custom.ini and add optional watchdog check to make sure selected programs are running and if not then start them. v4.00 Final Mcerts Version v4.03 Trend Update – Zoom Functions 10.2 TEST PROCEDURES USED IN TESTING TP02: CEMSuite Test Procedure TC02: CEMSuite Test Procedure Check List 10.3 DEVELOPMENT ENVIRONMENT Delphi XE SubVersion Codehealer 2.8 The extra Delphi components used are listed in the Coding Standard. CEMForm User Manaual v2.1 03/05/12 Page 51 of 51 DOC ID UM10 10.4 MANUAL REVISION HISTORY 10.5 APPROVALS This document requires the following approvals: Revision Number Date Summary of Changes Author 1.01 15/12/2002 Addition of ‘All Measurands’ Check Box R Grant 1.02 06/05/2004 Addition of alarm page R Grant 1.03 18/11/2005 Addition of control page S Wright 1.04 08/03/2006 Addition of trends screen save function S Wright 1.05 08/12/2008 Addition of email alarms S Wright 1.06 15/09/2009 Addition of custom screens and format change R Grant 1.07 19/04/2010 Format change D Volgin 2.00 05/10/2011 Content update (CEMForm 4.0) and format change P Swindell 2.01 03/05/2012 Content update – Trend Information P Swindell Name Title R. Grant Managing Director P.Swindell QA Coordinator