Challenger Balers Brochure

Large Square Balers & Round Balers 2250 | 2270 | 2270XD | 2290 | 2946 | 2946A | 2956 | 2956AWhen you farm in the world’s most demanding environments, it takes a strong will and equally uncompromising equipment to get the job done. At AGCO, we understand this. So we designed an entire lineup of Challenger® machines powerful enough to tackle the widest fields, steepest hills and tightest planting and harvesting windows. Take advantage of our leading-edge precision ag solutions to transform your operation with reduced input costs, greater efficiency and profitability. And behind every Challenger machine, you’ll find an authorized dealer who’s prepared to make downtime a thing of the past.2 Introduction 4 Challenger Baler Series Overview 6 Large Square Baler 2200 Series Lineup 8 Reliability (2200) 10 Durability (2200) 12 Simplicity (2200) 14 Round Baler 2900 Series Lineup 16 Capacity (2900) 18 Speed (2900) 20 Ease of Use (2900) 22 SpecificationsContentsWe’ve always promised to help hay professionals produce the highest quality hay possible. And for over 35 years, the engineering behind these balers has delivered on that promise, time and again. Today, we’re proud that our made-in-Hesston heritage and Challenger reputation for build quality make us the preferred choice for any professional. And we intend to keep earning that distinction, with the kind of hay tools you just can’t get anywhere else. Whether you’re an owner-operator, commercial hay producer or livestock producer, you’re sure to respect Challenger’s full series of large square balers. Available in three sizes (3’x3’, 3’x4’ and 4’x4’), the 2200 Series balers are the finest in the industry, designed with the latest engineering and innovation. At the same time, the 2900 Series round balers come ready to set a new standard for innovation and performance in their field.5Challenger Baler Series Overview6 Large Square Baler 2200 Series LineupThe preferred choice of professional hay producers, the Challenger 2200 Series large square balers feature more than an industry-leading design that produces more capacity, more consistent bales and better density than ever. Behind every large square bale is 35 years of baler business experience and a dealer network that knows hay. The 2250, making 3-foot-by-3-foot bales, is ideal for small to medium sized dairy and livestock operators who want a high-capacity machine but prefer a bale that’s easier to handle. The 2270 steps up to 3-foot-by-4-foot bales, making it perfect for custom hay operators and commercial beef and dairy farmers who need bales to be handy in storage and transport situations. If you need enhanced bale shape and density, the 2270XD offers the 2290 model’s OptiForm® Extended Length Bale Chamber, and larger tension cylinders. For commercial operations and custom hay producers who need to move the most hay in the least amount of time, the 2290 model produces 4-foot-by-4-foot bales that weigh up to a ton each. This increase in size packs more material in each bale, creating bales that are rock-solid, well-formed and stack like bricks. Get everything you’re looking for in a large square baler including: • On-board hydraulic system for easier hook-up that resists variables in tractor hydraulic systems. • Increased number of sealed and tapered bearings that means fewer service points and a 50-hour service interval. • Streamlined, one-piece side shields that seal the twine boxes when closed to reduce crop buildup. • The option to produce silage bales or precut bales on all models.8 Reliability (2200)We pack a high level of reliability into our balers because, ultimately, performance means nothing without reliability. An optional automatic chain lubrication system is the first of many systems that help reduce the operator’s daily maintenance and increase reliability. It regularly oils the packer, the cutter and the stuffer/knotter chains. A convenient selectable length bale ejector and roller bale chute also enable the operator to eject just a section of the bale chamber desired. Take advantage of a pre-compression flake chamber to form even, rectangular bales and a hydraulically driven, transverse knotter fan to keep the knotters free of debris, even in residue crops. For easier loading and increased capacity, twine boxes on all models hold 30 balls of twine at a 30-degree angle. To gain even more twine capacity, the 2200 Series offers an exclusive ability to hold 30% more than standard twine balls. This “Giant Spool” system uses a unique mesh screen to hold twine in place. In the end, this all adds up to more efficient baling from your 2200 Series baler with less time spent maintaining it.Hydraulically driven transverse knotter fan boosts efficiency by keeping trash buildup to a minimum, increasing overall reliability.30-ball twine storage protected by a one-piece sealed shield to reduce crop buildup.9Reliability (2200)You’re in it for the long haul and we engineer a baler to match. The factory-optional 2250 Packer Cutter design incorporates cutter design with packer force. As the name suggests, it’s a hybrid of the familiar “Packer” system and the full rotary “Cutter” system. A three-row packer actively pulls the crop across six spring-loaded stationary knives located in the floor of the packer chamber. This highly efficient system gives the operator maximum flexibility in dealing with varying crop and conditions.10 Durability (2200)To reduce crop length, the 2200 Series uses an optional heavy-duty rotary cutter to force crop material through stationary knives. It’s also designed to ensure smoother running, even in irregular swaths. And packer tines situated directly behind the rotor help guarantee even feeding into the pre-compression chamber for consistent bale shape.The OptiForm Extended Length Bale Chamber further enhances bale shape and uniform density in the 2270XD and 2290 models with the chamber length increased by 16 inches. Get rock-solid and well-formed bales with uniform density. With upgraded hardware and increased durability, the 2270XD is perfect for baling corn stalks, wheat straw and other energy crops.11Durability (2200)12 Simplicity (2200)Whether it’s hay or straw or silage, precut or uncut bales, half-ton or one-ton packages – you pick the size and type that matches your specific needs. Challenger promises the bale quality that adds to the bottom line whether you’re feeding them, selling them or putting them up on a custom basis. All 2200 Series large square balers feature unitized, welded box-beam construction with high-strength steel mainframe, axles, hitch and main components to resist twisting. Inside you’ll find parts equally built to last: • The drive system is equally reliable, for less downtime, lower maintenance costs and greater resale value. • Five simple chain drives perform all operating functions for greater reliability and less maintenance. • A rugged, dual-reduction or triple-reduction gearbox transmits power from the tractor PTO to the baler without the need for extra chain drives and maintenance. • A larger heavy-duty flywheel, which incorporates an overrunning clutch and adjustable slip clutch, helps maintain plunger momentum, while reducing vibration and shock loads to the tractor. • Optional tandem axles offered on all 2200 Series models improve flotation for increased field speed. • Tandem axles automatically steer to reduce field scalping and can be locked while roading.13Simplicity (2200)Whether you need a machine for custom baling or the family farm, Challenger has a round baler to fit your needs. Four different models in two sizes offer features you won’t find anywhere else including: on-board auto-cycle system, quad cylinder system, torsion axle and hydraulic de-clutcher. Put the industry’s widest standard pickup to work, as well as the easiest and fastest loading mesh system.The 2900 Series offers two models, the 2946 that produces four-foot-by-six-foot bale and the 2956 that creates a five-foot-by-six-foot bale. Both models are available with either auto-tie or industry-leading Auto-Cycle that automates bale formation from start to finish. These new balers leave the factory with defined, factory-set specifications for baler settings, hydraulic functions and belt tracking so they’re ready to go to work with minimal set-up. A 35-minute testing session puts each baler through its paces to help ensure it arrives on the farm needing only to be adjusted to that day’s crop and field conditions. 14 Round Baler 2900 Series Lineup15Round Baler 2900 Series Lineup16 Capacity (2900)Challenging conditions are no threat to the 2900 Series round balers. Reap the benefits of a redesigned Rotor Feeding System with adjustable feed auger strippers and plenty of room above the rotary stuffer and side augers to smoothly pull the crop into the bale chamber. See better and faster feeding in all crops including corn stalks, soybean residue, wheat stubble and grass hay. No other system provides quicker starts or more diversity in a wide variety of crop conditions. Every 2900 Series round baler model features a QCS (Quad Cylinder System) for greater bale density while an open-throat design feeds the crop directly into a vertical, variable bale chamber. As the hay moves into the cavity created by the forming belts, a starting roll forms it into a tight core. There’s less chance of plugging and less concern about bunched crop, dead spots or stripped leaves. The variable chamber ensures consistent density from the core to the outer shell, while providing a wide range of bale diameter choices. The results speak for themselves: dense, easy-to-handle bales produced with minimal horsepower.Upgrade to an optional solid windguard for residue crops like cornstalks or wheat straw. Instead of 10 fingers, there are 21 interchangeable fingers that grab the crop better and spread it for enhanced feed capacity and bale shape quality. Other standard enhancements include a new stuffer and auger design lowered to make a wider throat opening, allowing higher speeds for enhanced feed capacity and less plugging in heavy crops. A wide, low-profile pickup provides a curved tip tine design, which minimizes crop loss and enhances crop liftability.Standard tine to tine pickup width of 80.6 in. on the 2956 models and 65 in. on the 2946 models. 17Capacity (2900)The 2900 Series drive system is built for performance, with a simple and clean design for both sides of the baler and a simple mesh loading system with less moving parts. The Quad Cylinder System and Hydraulic De-Clutcher allow greater belt life expectancy and, most importantly, better bale density. This system includes two hydraulic cylinders for belt tension and two hydraulic cylinders for bale density, maximizing density and reducing belt slippage. Everything is engineered to keep you moving steadily toward your goal. The 2900 Series torsion axle has four rubber inserts that allow tires and hubs to move independently of the baler frame. The results are a gentler ride, greater stability and smooth pickup performance allowing you to bale at faster field speeds.18 Speed (2900)19Speed (2900)Our mesh stands apart by being the easiest and fastest to load in the industry. The 2900 Series round balers offer storage for one extra roll.20 Ease of Use (2900)Auto-Cycle with Kicker provides ease of operation for the beginner operator, all the way to the most veteran baler operator in any field condition.An array of features on the 2900 Series round balers work to make a day in the field easier than it ought to be. The C1000 Monitor, icon-based and user friendly, displays mesh wrap and twine wrap settings, plus a bale counter. The operator can quickly and easily navigate through a broad list of menus and settings using a single dial and a series of soft keys for input. With ISOBUS control system technology, it can be used with any tractor equipped with an ISO virtual terminal without the need to purchase a separate monitor. Bale shape on the 2900 Series is monitored by a three-bar color-coded bale shape display. This unique feature not only tells the operator which side of the bale chamber needs to be filled, but also identifies cone, barrel and hourglass-shaped bales. Three shape sensors are conveniently displayed on the monitor.For the conventional owner, Auto-Cycle with Kicker is prepared for uneven terrain operations, built for convenience and easier to operate. It automatically wraps or ties your bale, stops pickup and belts, raises tailgate, lifts kicker, lowers tailgate and restarts belts and pickup. Auto-Tie with Ramp helps the commercial owner on flat land fields with a faster cycle time and enhanced productivity.Our advanced C1000 Monitor makes it easy to monitor and control baler functions. With more settings for greater flexibility, real-time monitoring and an easy-to-read color display, you can counton consistently better bale density and superior bale production.21Ease of Use (2900)22 SpecificationsLarge Square Balers 2250 | 2270 | 2270XD | 2290Round Balers 2946 | 2946A | 2956 | 2956ALARGE SQUARE BALER MODEL 2250 2270 2270XD 2290BALE SIZEWidth: in. (mm) 34.4 (875) 47.2 (1,199) 47.2 (1,199) 47.2 (1,199)Height: in. (mm) 31.5 (800) 34.4 (875) 34.4 (875) 50.2 (1,275)Length: in. (mm) 108 (2,743) 108 (2,743) 108 (2,743) 108 (2,743)DIMENSIONS & WEIGHTOverall width w/single axle in. (mm) 100.4 (2,549) 118.1 (3,000) 118.1 (3,000) 129.6 (3,292)Overall width w/tandem axles in. (mm) 106.3 (2,700) 118.1 (3,000) 118.1 (3,000) 118.1 (3,000)Overall length: in. (mm) Without roller bale chute 303.9 (7,720) 305.2 (7,751) 320.9 (8,151) 324.4 (8,241)Overall height: in. (mm) To top of folded hand rails 113.0 (2,870) 113.0 (2,870) 113.0 (2,870) 130.6 (3,317) To top of raised hand rails 128.7 (3,270) 128.7 (3,270) 128.7 (3,270) 140.8 (3,576)Weight: lbs (kgs) Baler w/single axle 16,841 (7,639) 19,701 (8,936) 22,002 (9,980) 23,567 (10,690) Baler w/single axle, Cutter 18,662 (8,465) 21,773 (9,876) 24,074 (10,920) 25,640 (11,630) Baler w/tandem axle, Packer version 18,102 (8,211) 21,361 (9,689) 23,656 (10,730) 24,692 (11,200) Baler w/tandem axle, Cutter version 19,923 (9,037) 23,433 (10,629) 25,728 (11,670) 26,764 (12,140)MAIN DRIVEDriveline type & category All 2200 Series balers can be driven by a Type 2 or Type 3 PTO and can have a Category 6 or 7 Implement Driveline (IDL)Protection Overrunning, slip clutch and shear boltGearbox Enclosed double reductionOPTIFLOW™ PICKUPOverall width w/pickup wheels: in. (mm) 117.9 (2,994) 117.9 (2,994) 117.9 (2,994) 117.9 (2,994)Inside width: in. (mm) 89.0 (2,260) 89.0 (2,260) 89.0 (2,260) 89.0 (2,260)Number of tines 64 64 64 64Tine spacing: in. (mm) 2.6 (66) 2.6 (66) 2.6 (66) 2.6 (66)PLUNGERSpeed: strokes / min. 47 47 47 33Length of stroke: in. (mm) 29.1 (740) 29.1 (740) 29.1 (740) 32.8 (820)Mounting All 2200 Series balers have 2 front rollers w/tapered roller bearings, 2 rear rollers w/tapered roller bearings, two side rollers w/ball bearingsTIRES & AXLESSingle axle 600 / 50 x 22.5, 12 plyTandem axle Standard tire: 500/50 x 17, 16 ply; Radial tire: 620/40R-22.5TRACTOR REQUIREMENTSMinimum horsepower – hp (kW) 120 (90) 150 (112)Recommended horsepower – hp (kW) 150+ (112+) 180+ (134+)Minimum horsepower w/ Cutter option – hp (kW) 180+ (134+)PTO speed (rpm) 1,000Minimum tractor weight – lbs. (kg) 21,140 (9,589) Tractor hydraulics 1 double acting cylinder for pickup lift, 1 double acting cylinder for cutter knives (if equipped), 1 single acting cylinder for tandem axle steering (if equipped)Electrical system 12 volt DCROUND BALER MODEL 2946/2946A 2956/2956ABALE SIZEWidth: in. (mm) 46.5 (1,181) 61.5 (1,562)Diameter – max. in. (mm) 72 (1,829) 72 (1,829)Weight (dry) lbs. (kg) up to 1,644 (746) up to 2,200 (998)DIMENSIONS & WEIGHTSOverall width: in. (mm) 101.5 (2,578); withoutgauge wheels 101 (2,565)116.5 (2,959); withoutgauge wheels 116 (2,946)Overall length: in. (mm) 163.5 (4,153) 163.5 (4,153)Overall height: in. (mm) 121 (3,073) 121 (3,073)Weight: lbs. (kgs) 6,075 (2,756) 6,500 (2,948)Tongue weight (empty): lbs. (kgs) 1,760 (798) 1,760 (798)Tire size 14L x 16.1 std.21.5L x 16.1 opt.14L x 16.1 std.21.5L x 16.1 opt.BALE CHAMBERNumber of belts 6 laced,wedge grip pattern8 laced,wedge grip patternBelt width: in. (mm) 7.0 (177) 7.0 (177)Bale size indicator On C1000 monitor On C1000 monitorBale shape indicator On C1000 monitor On C1000 monitorPICKUPWidth Tine to tine: in. (mm) 65.0 (1,651) 80.6 (2,046) Inside, panel to panel: in. (mm) 67.6 (1,717) 82.6 (2,098) Outside end to end: in. (mm) 83.7 (2,126) 98.7 (2,507) Tines bars 4 4Number of tines 104 128Windguard Adjustable rod Adjustable rodBALE WRAPPINGTwine Wrapping Auto-tie–electric actuatedNumber of twine balls Up to 12Mesh wrap Factory option or field installedTRACTOR REQUIREMENTSHorsepower (min.) hp (kW) 70 (52) 70 (52)Tractor weight (min) lbs. (kgs) 6,000 (2,721) 7,000 (3,175)PTO speed (rpm) 540 or 1,000 540 or 1,000Hydraulic remote valves Two double acting; one double acting (for 2946A)Two double acting; one double acting (for 2956A)23SpecificationsLarge Square Balers & Round Balers 2250 | 2270 | 2270XD | 2290 | 2946 | 2946A | 2956 | 2956AChallenger® is a worldwide brand of AGCO Corporation.© 2014 AGCO Corporation. AGCO is a registered trademark of AGCO. OptiForm® is a registered trademark of AGCO. Challenger® is a trademark of Caterpillar Inc. and used under license by AGCO. All rights reserved. AGCO, 4205 River Green Parkway, Duluth, GA 30096. CH14B004DS