Copeland Scroll - Modular Compression For Oil & Gas - Brochure

Product Bulletin Model Number: SZO44C1A May 2005 Copeland Scroll Modular Compression 1 Copeland ScrollTM Modular Compression For Oil & Gas Copeland Scroll modular compression is an exceptionally low maintenance, compact, rugged new approach to oilfield gas compression. The scroll compressor module comes equipped with many high quality features typically found only on larger oilfield compression packages. Packaged flow rates are 30-600 mcfd, 70-190 psig single stage discharge pressure, vacuum to 25 psig suction. Features • Once Per Year Maintenance – No periodic compressor checks or operator adjustments required. Simple annual maintenance for most applications involves changing oil and two filters. Hermetic compressor design eliminates belt tightening, periodic mechanical alignments and interim oil additions. No compressor parts to wear out. • Oilfield Construction – Cold rolled steel housing, cast gray iron scroll compressor elements, stainless steel tubing, swage type steel fittings, welded aluminum oil cooler, approved for use in Class I, Division II applications. • Fewest Service Parts – Minimized service parts requirements reduces inventory costs. Simplicity of service greatly reduces operator/technician training and helps increase workforce productivity. • Applications Flexibility – Optimize horsepower by putting modules in parallel, matching horsepower to required flow rates and pressures. Variable speed capability enables compressors to control flow or pressure set points. • Self Contained Modules – Factory built modules ship complete with compressor/motor, oil cooler/fan, full oil charge, two stage oil separation, pressure and temperature shutdowns, controls and power pre-wired to junction boxes. • Lowest Emissions – Hermetic compressor design (no shaft seals) eliminates oxygen, oil and gas leak paths. Commercial air conditioning noise levels allow for installation in environmentally sensitive areas. Figure 1 Copeland Scroll Compressor Module www.emersonprocess.com/copeland cclevengerHy-Bon Engineering Product Bulletin Model Number: SZO44C1A May 2005 Copeland Scroll Modular Compression 2 SYSTEM MODEL NUMBER SZO44C1A-EDE-244 (Variable Speed Version) SZO44C1A-ADE-244 (Fixed Speed Version) GENERAL INFORMATION Inlet pressure range -7.5 to 25 PSIG Outlet pressure range 70 to 190 PSIG MECHANICAL DESCRIPTION Module Weight ~625 lbs. (159 kg) ~625 lbs. (161 kg) Suction pipe connection 1.5 “ NPT Discharge pipe connection 1.0 “ NPT Sound Level ~75 dBA @ 1 meter, ~60dBA @ 10 meters Vibration 3 mil at 60 Hz. Minimum cold start ambient temp. 0°F (-18°C) Ambient operating temp. range 0° to 122°F (-18° to 50°C) Module Dimensions See Figure 5 Materials of Construction Compressor - general Cold Rolled Steel, Aluminum, Cast Iron as required Compressor bearings Self lubricated, sleeve type, steel backed Oil heat exchanger Aluminum Oil/Gas separator tank Cold rolled steel Tubes/fittings/skid structure Stainless/Carbon Steel LUBRICATION Oil type Synthetic, 15 Weight, PAO (proprietary Copeland blend) System Oil Capacity ~380 oz. (11.2 liters) Projected Oil Consumption (1) Approx. 40 oz (0.9 liter) / 8,000 hours at 0.25 psig suction (<5 ppm) SYSTEM ELECTRICAL (Standard) Power supply to inverter - Voltage range - Input frequency range 345 to 525 VAC 48 to 62 Hz (50/60 Hz) 414 to 506 VAC 48 to 62 Hz (50/60 Hz) Over pressure detection (outlet) 215 PSIG open 215 PSIG open Under pressure detection (inlet) 0.75 psig open Oil over temperature detection 240°F (110°C) open Fault output to customer Dry contact, 5-60 VDC Run input from customer Dry contact, 28 VDC max GAS MEDIUM Natural gas H2S maximum content (2) 450 ppm Moisture content (2) 100% saturated, no free liquids Inlet temperature (2) -20° to 115°F (-28° to 46°C) 1. Based on sweet gas wellhead gas. Results may vary due to gas quality and site conditions 2. Consult factory for more details and applications guidelines Figure 2 Compressor Module Specifications Product Bulletin Model Number: SZO44C1A May 2005 Copeland Scroll Modular Compression 3 Figure 3 Scroll Compressor Cross Section Figure 4 Scroll Compressor Module Aluminum Oil Cooler w/Fans (2)Copeland Scroll Compressors (2) For Class I. Division IIGas Flow Bypass ValveOil CircuitThermal Bypass ValveOil CircuitFilterInlet Check Valve (2)High Discharge Gas Pressure SwitchHigh Discharge Gas Temp SwitchOil Level Site TubeFirst Stage Oil SeparatorFan Speed Thermistor Aluminum Oil Cooler w/Fans (2)Copeland Scroll Compressors (2) For Class I. Division IIGas Flow Bypass ValveOil CircuitThermal Bypass ValveOil CircuitFilterInlet Check Valve (2)High Discharge Gas Pressure SwitchHigh Discharge Gas Temp SwitchOil Level Site TubeFirst Stage Oil SeparatorFan Speed ThermistorSecond Stage SeparatorControl Wiring TerminationsInlet Low Pressure SwitchSuction Gas Connection (1.5”)Power Wiring TerminationsDischarge Gas Connection (1.0”)Oil Cooler Fans (2)Second Stage SeparatorControl Wiring TerminationsInlet Low Pressure SwitchSuction Gas Connection (1.5”)Power Wiring TerminationsDischarge Gas Connection (1.0”)Oil Cooler Fans (2) Product Bulletin Model Number: SZO44C1A May 2005 Copeland Scroll Modular Compression 6 Packaging Configuration Suction(1-3 modules in parallel to Press Maxachieve required flow rate) (PSIG) Flow & HP 70 80 90 100 110 120 130 140 150 160 170 180 190 One Module Package -7.5 MCFD 33 32 (30-200 MCFD) HP 14 150 MCFD 75 74 74 73 72 72 72 72 71 71 70 70 70HP 15 16 18 19 20 21 22 23 24 25 26 27 285 MCFD 101 100 100 99 99 98 98 97 97 97 96 96 95HP 16 17 19 20 21 22 23 24 25 26 27 28 2910 MCFD 127 126 126 126 125 124 124 123 123 122 122 121 121HP 17 18 19 20 22 23 24 25 26 27 28 29 3015 MCFD 152 152 152 152 151 150 150 149 148 148 147 147HP 19 20 21 23 23 24 25 27 28 29 30 3120 MCFD 179 179 178 178 177 176 176 175 175 174 173 173HP 20 21 22 24 24 24 26 28 29 30 31 3225 MCFD 203 203 203 203 202 202 201 200 199 199HP 23 24 24 25 27 28 30 31 32 33 Two Module Package -7.5 MCFD 66 64 (60-400 MCFD) HP 28 310 MCFD 150 148 147 146 145 145 144 144 143 142 141 140 139HP 29 32 35 37 39 41 44 46 48 50 52 54 575 MCFD 201 201 200 199 197 197 196 195 194 193 192 191 191HP 32 34 37 39 41 43 46 48 50 52 54 56 5810 MCFD 253 253 252 251 250 249 247 246 246 245 244 243 242HP 34 37 39 41 43 45 47 49 51 53 55 58 6015 MCFD 305 305 304 303 301 300 299 298 297 296 295 294HP 39 41 43 45 46 48 51 53 55 57 60 6220 MCFD 357 357 356 356 354 353 352 351 349 348 347 345HP 41 43 45 47 47 49 52 55 57 59 61 6425 MCFD 406 406 406 405 404 403 402 400 399 397HP 46 48 49 49 53 57 59 61 63 65 Three Module Package -7.5 MCFD 99 97 (100-600 MCFD) HP 43 460 MCFD 224 222 221 219 217 217 217 215 214 212 211 210 209HP 44 48 53 56 59 62 65 69 72 75 78 81 855 MCFD 302 301 299 298 296 295 294 292 291 290 288 287 286HP 48 52 56 59 62 65 68 71 75 78 81 84 8710 MCFD 380 379 378 377 375 373 371 370 368 367 365 364 363HP 52 55 58 61 65 68 71 74 77 80 83 87 9015 MCFD 457 457 456 455 452 450 449 447 445 444 442 440HP 58 61 64 68 69 72 76 80 83 86 89 9320 MCFD 536 536 535 534 530 529 527 526 524 522 520 518HP 61 64 67 71 71 73 78 83 86 89 92 9525 MCFD 609 609 609 608 606 605 603 601 598 596HP 69 72 73 74 80 85 89 92 95 98NOTES: 1. Max flow at 4800 rpm, 80Hz. For 3600 rpm, 60Hz (fixed speed) performance, multiply maximum flow and horsepower values by 0.75 2. All modules capable of continous 100% flow bypass of discharge gas back to suction without shutting down on high temperature 3. Standard test conditions: 60° F suction gas, 60° F ambient, 0.6 SG gas, 14.7 psia = 0 psig 4. Performance data to be used as an estimation guide only and is subject to change without notice Discharge Pressure (PSIG) Figure 7 Compressor Module Flow, Pressure, Horsepower Data (See Note 1-4) jhankinsTypewritten TextHy-Bon Engineering, Inc. 2404 Commerce Drive, Midland, TX 79703 432.697.2292 432.697.2310 fax 1.800.725.1878