coSafe - FR 46-68-100 - Fire Resistant & Readily Biodegradable Hydraulic Fluids Brochure

ESFR-46,68,100 3/2/2012 1 PRODUCT INFORMATION A PRODUCT OF AMERICAN CHEMICAL TECHNOLOGIES, INC. EcoSafe® FR-46, FR-68, and FR-100 Fire Resistant & Readily Biodegradable Hydraulic Fluids DESCRIPTION: EcoSafe® FR fluids are fully synthetic, non-aqueous hydraulic fluids that are Factory Mutual Approved industrial fluids. They can be used in industrial, marine, and mobile equipment, including high-pressure systems, systems with servo valves and all robotics. EcoSafe® FR fluids are formulated from a very high VI, fully synthetic basestock, coupled with a patented, non-metallic additive package which provide the properties demanded by today’s high performance hydraulic systems, while at the same time, satisfying the stringent criteria for biodegradability and toxicity. All three viscosity grades achieved a 12-stage rating in the FZG Gear Test demonstrating a high level of protection against wear and scuffing. EcoSafe® FR fluids also have excellent low temperature properties; good shear stability, and are resistant to oxidative and thermal degradation. EcoSafe® FR fluids meet or surpass Bosch-Rexroth, Sauer-Danfoss, Denison, Parker and Eaton (formerly Vickers) specifications. Typical physical properties are listed in Table 1. Seal compatibility data is listed in Tables 3 & 4. The increased performance which EcoSafe® FR fluids provide results in extended pump service life and reduced downtime along with lower maintenance costs. These fluids meet, or exceed, the pump performance of premium, anti-wear mineral oils, even at the 6,500 psi (450 bar) operating pressure. Additional bonus features include: non-sludge/varnish forming, high viscosity index, low pour point, excellent heat transfer, low foaming and complete compatibility with commonly used seals, hoses and metals. If you want to add EcoSafe® FR fluid to a hydraulic system, call us and we will advise you regarding compatibility/solubility. Most “oil soluble” additives are not soluble in EcoSafe® FR fluids requiring a thorough and detailed plan prior to conversion. A separate information sheet ‘Converting Hydraulic Systems to EcoSafe® FR Fluids’ is available upon request. Your ACT representative is also trained and experienced in all aspects of conversion assistance. PROPERTIES: Test Method ESFR-46 ESFR-68 ESFR-100 Viscosity @ 40ºC ASTM D445 50.0 cSt 63.9 cSt 96.0 cSt Viscosity @ 100ºC ASTM D445 9.6 cSt 11.9 cSt 16.0 cSt Viscosity @ 100ºF ASTM D445 250 SUS 350 SUS 480 SUS Viscosity @ 210ºF ASTM D445 57.5 SUS 69.8 SUS 86.6 SUS Viscosity Index ASTM D2270 180 185 180 Pour Point ASTM D97 -48?C (-55?F) -46?C (-50?F) -40?C (-40?F) Specific Gravity @ 25?C ASTM D1298 0.985 g/cm3 0.986 g/cm3 0.992 g/cm3 Density @ 77?F ASTM D1298 8.19 lbs/gal. 8.21 lbs/gal. 8.25 lbs/gal. Flash Point ASTM D92 279?C (534?F) 281?C (538?F) 281?C (538?F) Fire Point ASTM D92 315?C (599?F) 319?C (606?F) 319?C (606?F) ESFR-46,68,100 3/2/2012 2 Table 1 TYPICAL PERFORMANCE PROPERTIES: Four-Ball Wear ASTM D4172 0.35 mm Vickers 104C Vane Pump 2,000 psi, 100 hours, 150?F, 7.5 gpm, 1,200rpm 3.5 gal. sample ASTM D2882 <10 mg Total Wear * Four Square Gear Test 194 ?F, 1,760 rpm, 1,600 ml sample, 12 stages FZG Pass, all 12 stages Turbine Oil Stability Test 95 ?C, iron and copper catalysts, 60 mls water) Time to 2.0 Acid Number increase ASTM D943 >2,000 hours *Results of 1.2 and 1.7 mg’s Total Wear obtained by UEC (USX Engineers & Consultants, Inc.) Table 2 SEAL COMPATIBILITY WITH EcoSafe® FLUIDS N4180A80 N4274A85 E4183A80 V4208A90 P4300A90 P4301A90 P4615A90 Original Physical Properties LL-885 LL-885 LL-885 LL-885 LL-885 LL-885 LL-885 Hardness, Shore A., pts. 78 80 80 88 94 94 96 Tensile Strength, psi 2,308 3,273 1,953 2,177 8.056 9,159 8000 Elongation, % 260 170 180 150 560 500 540 EcoSafe® FR Fluids 168 Hrs. @ 100 ?C Hardness Change, pts. - 3 + 2 0 - 5 - 2 - 4 - 1 Tensile Change, % + 8 + 7 + 1 - 13 + 23 - 18 - 4 Elongation Change, % - 19 + 24 - 17 + 7 + 21 + 4 + 11 Volume Change, % + 4 - 1 - 2 + 1 + 7 + 7 + 5 KEY: N4180A80 Nitrile P4300A90 Polyurethane N4274A85 Nitroxile P4301A90 Polyurethane (water resistant) E4183A80 Ethylene-Propylene P4615A90 Molythane V4208A90 Fluorocarbon (Viton) Performed by: Parker Hanniffin GmbH Prädifa – Packing Division ESFR-46,68,100 3/2/2012 3 Table 3 SEAL COMPATIBILITY WITH EcoSafe® FLUIDS (Continued) Test Method - DIN 53 521 NBR-1 (Buna-N) FKM-2 (Viton®) Polyurethane P 5000 Temperature, °C 100 100 60 Time, hours 1,000 1,000 1,000 Hardness Change, Pts. -5 -3 -2 Modulus Change, % +29.5 +4.7 -8.6 Tensile Change, % -11.9 -5.8 +13.2 Elongation Change, % -31.5 +6.8 +15.7 Weight Change, % +9.0 +0.7 +3.9 Volume Change, % +10.8 +1.5 +4.7 Performed by: Parker Hanniffin GmbH Prädifa – Packing Division Table 4 ENVIRONMENTAL DATA: Ready Biodegradability, 28 days OECD 301B 70.9% Ready Biodegradability, 28 days OECD 301F 88.0% Fish Acute Toxicity 96 hour LC50 for rainbow trout, Oncorhynchus mykiss OECD 203 “practically non-toxic” Note: 60% biodegradation within 28 days is required to be classified as a “readily biodegradable” hydraulic fluid. STORAGE AND HANDLING: We believe EcoSafe® FR fluids have a low degree of hazard when used as intended. They are stable, non-corrosive; high flash point materials that are compatible with nearly all commonly used materials in standard hydraulic systems. As with all products of this type, we recommend that good hygiene practices be observed, including: (1) avoid prolonged skin contact, (2) provide adequate ventilation, (3) do not ingest; and that all OSHA Standards pertaining to products of this type be observed. Refer to American Chemical Technologies’ Material Safety Data Sheet for personnel protection, spill and leak procedures, handling and first aid information. The information contained herein is correct to the best of our knowledge. The recommendations or suggestions contained in this bulletin are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence, or otherwise is limited to the purchase price of the material. Freedom to use any patent owned by American Chemical Technologies’ or others is not to be inferred from any statement contained herein.