Covercat - Brochure

Specialist Coating Applications, PFP, Internal and External Pipeline Coatingwww.covercat.com COVERCATIntroducing PROFILEService, Hire and Technical Supportwww.covercat.comw w w .cov ercat .com COVERCATCoverCat has now opened a facility in Thailand and is providing a fully equipped range of machines for the PFP Industrial Painting and Pipelining Industries from a new site in Rayong, Thailand.We will be supplying customers, distributors and agents directly from Thailand and throughout the Asia Pacific region.The CoverCat brand and product range is actively carrying out an expansion drive to new and existing clients worldwide from our new facility.Our aim is to market, supply and support the specialist coating application industry through a choice of agents and distributors and to create further strategic alliances with manufacturers of complimentary products.We are extremely grateful to our customers past and present for their support and it is with this in mind that we set out our product range for the future with new goals to further improve and expand our range of equipment and services.At the outset, in 1984, the company supplied Industrial Paint Spraying Equipment, offering both Sales and Hire options with the added benefit of on site or in-house servicing capability and this is still a valuable part of the service we provide. CoverCat designed and manufactured its first Original Equipment Design of Plural Component coating system in 1988 and created the name CoverCat for all future products. We now have a 28 year history and 24 years of Engineering design to support the client and dealer network.CoverCat provide a complete service to Spray Coating applicators and their clients by offering to undertake a wide range of activities for new or existing equipment:•Application Partnerships•Research & Development•Design•Manufacture•Testing•Training•SupportCoverCat equipment is known and used world-wide by customers who require a reliable and repeatable quality of application for both high and low solids coatings:•Ship Building•Pipeline Renovation•Off Shore Maintenance•Petrochemical facilitiesThe CoverCat range of standard systems areavailable either directly or through a nominateddistributor. We are also represented by severalauthorised factory approved Agents.CoverCat is also experienced at producing specialor unique systems designed and manufactured toindividual customer requirements.We have always recognised the need to be at theforefront of spray technology and continue toinvest in research and development to createinnovative solutions to meet our clients needs ona world-wide basis.DEMONSTRATIONS, TESTING AND TRAININGCoverCat will be pleased to arrange demonstration equipment in Europe,Thailand and throughout South East Asia and also further afield worldwide byspecial arrangement. CoverCat is able to carry out demonstrations on site or inhouse. Please contact our offices to make arrangements.A comprehensive training program is recommended with the commissioning of any system. At each stage of the training course a large emphasis is placed on the importance of preventative maintenance. A certificate will be issued to everyone completing the training course.•Installation•Conversion•Refurbishment•On-site Service•Hire/Rental/Leasing•Oil & Gas Industry•Water & Waste WaterCoverCat(Thailand) Co. Ltd.,CoverCat Lining MachineryA range of special coating application turbines are available to allow coatings to be applied in pipes from 1.1/4” (32mm) i.d. to 40” (1250mm) i.d. (Insitu Lining rigs may only coat pipe above 3” (75mm)CoverCat IN-SITU SPRAY LINING RIGSwww.covercat.comw w w .cov ercat .com COVERCATThe Turbine head is connected to the Lining Rig throughan umbilical hose assembly carefully constructed andKevlar braided in lengths up to 750feet ( 250m)CoverCat Pipeline Engineering manufacturers new in-situ spray lining rigsto individual requirements for a number of customers and can offer theoption of modifying, refurbishing or upgrading existing equipment for theapplication of various component products.For further details, contact CoverCat Pipeline Engineering.The Lining rig is controlled by a specially developedcomputer system using CoverCat HMI software withremote support by digital modem. The System andsoftware is DWI compliant.CoverCat(Thailand) Co. Ltd.,CoverCat Factory Lining Equipmentwww.covercat.comw w w .cov ercat .com COVERCATCoverCat Pipeline Engineering has a range of standard designs of Internal Pipe-coating machinery. We are also proud of our design philosophy in utilising standard components from our range together with custom made parts and off shelf items from a wide variety of suppliers within the engineering, electrical and control industries.The range is extensive, from a simple 2 man operated in situ pipe-coating machine used in a domestic drain and sewer to large in-house plant with 120” (3metre) diameter and 60feet (18 metre) length tubular sections.The unique CoverCat Containerised Pipe Plant system is built into a set of 9 containers and is capable of internal and external blasting and coating or any combination of these.This may be linked into other CoverCat HMI Flow Monitoring equipment to provide a fully automated coating thickness and speed control with print out and download functions.The boom may changed to larger sizes to accommodate different coating head and specifications may be adjusted to individual requirements.A range of pipe handling and pipe support frames are available to allow manual or automated handling of pre coated and finished pipes as required.Coatings may be provided to the system from CoverCat Single and Plural Component Systems or may be adapted to existing coating plants CoverCat(Thailand) Co. Ltd.,CoverCat Factory Lining Equipmentwww.covercat.comw w w .cov ercat .com COVERCATThe CoverCat Pipeboom 600 (above) is a self contained drive and boom system capable of internal coating application in pipes from 2” (50mm ) to 24” (600mm) and upto 60feet (18metres) in length. Boom sections are typically 20feet (6metres) long.Larger sizes of pipe upto 98”(2500mm) are coated with the CoverCat Pipe Boom 1000 is a larger scale version of the unit above and is suitable for lining pipes in the range 20” (500mm) to 120” (3050mm)Our highly trained and skilled engineers work along side support staff and where b=necessary special sub contractors in assembly if our systems.The machines are linked into our CoverCat HMI Flow Monitoring equipment to provide a fully automated coating thickness and speed control with print out and download functions.Boom units may changed to larger sizes to accommodate different coating head and specifications may be adjusted to individual requirements.A range of pipe handling and pipe support frames are available to allow manual or automated handling of pre coated and finished pipes as required.Coatings may be provided to the system from CoverCat Single and Plural Component Systems or may be adapted to existing coating plants CoverCat(Thailand) Co. Ltd.,www.covercat.comw w w .cov ercat .com COVERCATThe only system in the world capable of coating internally around bends from 1.5D in sizes from 6” (150mm) to 40” (1000mm).The PipeSnake is an articulated self powered drive system capable of negotiating bends and climbing vertically up and down in complex pipe systems in need of renovation and repair.The system is remotely controlled and may be inserted up to 300feet (100metres) in to the host pipe through a series of bends and may even accommodate tapered sections.,CoverCat 900 PIPESNAKEArticulated Snake with Multiple Drive Units for negotiating tight bends & inclines, fully reversibleThe Pipe Snake has been developed to fulfil the needfor a pipe coating & inspection tool which was able tonegotiate tight corners, in any direction, and able toclimb and descend inclines.The PipeSnake and a new Pipe Mole are being madeavailable as inspection and repair tools for areas ofspecial configuration and where access may be aproblem.The machine is designed to work in wet or hazardousareas.CoverCat FacilitiesCoverCat is located in 8,000 square feet (800 sq m) facility at Stockton on Tees, Cleveland U.K.CoverCatExhibitionStandCoverCat(Thailand) Co. Ltd.,CoverCat(Thailand) Co. Ltd.,www.covercat.comCoverCat 452FHigh capacity PFP application MachineCoverCat 350F, 450F Skid units and 351F, 451F ATEX PFP UnitsThe original and popular skid mounted systems for Passive Fire ProtectionThe CoverCat 351F and 451F System is skid mounted and comprises ofdigital temperature control and other higher level instrumentation for themost critical applications.These units are typically used on Offshore platforms and other criticallocations.Hose lengths to 60 metres plus remote mix manifold•Easy to Maneuver and operate•Manufactured for use with heavy duty fixed ratio coatings•Air powered, hot water heated hose and flush•Avoids handling and manual mixing•Increased safety - no solvent addition•Improves mix quality and spray quality•All equipment on one cart unit•Single power cable from 3 phase supply•Lift Frame, forklift pockets and a 4 wheel cartw w w .cov ercat .com COVERCATCoverCat produces the largest 450 series units for application of high volumes of PFP materials in the largest of fabrication facilitiesThe system uses 3 phase electrical power at 220V or 400/440V ( to be specified).Hose lengths to 60 metres plus remote mix manifoldPassive Fire Protection (PFP) Application EquipmentSolvent Free Epoxy Intumescent Plural Component SprayA Component (Base) B Component (Catalyst)A Component (Base)A1 Pressure TankA2 Gear Motor, 2hpA3 Water Heating JacketA4 Temperature GaugeA5 Component A Metering PumpsA6 High Pressure GaugesA7 Over Pressure Relief ValvesA8 High Pressure 3.2kW HeatersA9 Return Ball ValvesA10 Feed PumpB Component (Catalyst)B1 Pressure TankB2 Gear Motor, 2hpB3 Water Heating JacketB4 Temperature GaugeB5 Component A Metering PumpsB6 High Pressure GaugesB7 Over Pressure Relief ValvesB8 High Pressure 3.2kW HeaterB9 Return Ball ValvesB10 Feed PumpMetering SystemM1 CoverCat Metering PumpM2 Hot Water / Flush TankM3 4kW Immersion HeaterM4 Circulation PumpM5 Flush PumpM6 Hose BundleM7 Mix Block HeadM8 Static Mixer TubeM9 Spray GunA3A5 A5A2A9A7A7B5B6B7M1M5A8B8A6M2M7M8M4M3A1A4B4B3B2B9M6M9A8A6M4B1CoverCat PFP SystemA10 B10CoverCat(Thailand) Co. Ltd.,www.covercat.comCoverCat 302F – 3000CoverCat 352FThe CoverCat 352F System is compact, mobile andsimple to use being most suited to small and mediumsized applications and can replace Single Packapplication where solvent addition would havebeen necessary.Key Benefits include:•Easy to operate and service with solvent free application and low wastage•Produced as a contractor friendly machine for fixed ratio PFP application•100 feet (30metre) hoses to remote mix manifold can be extended to 200 feet (60metre)•Easy to Maneuver and operate, Compact and portable•Manufactured for use with heavy duty 1:1 ratio coatings•Air powered, hot water heated hose and flush•Increased safety - no solvent addition, Cure time improvements over solvent material•100 feet (30 metre) hose assembly with remote mix manifold.w w w .cov ercat .com COVERCATCoverCat has developed a special unit for direct drum feed using 1:1 ratio materials with a fixed ratio displacement pump mounted to a self aligning ram system using twin follower platesThe system uses 3 phase electrical power at 220V for the USA and 400V for other locations.Passive Fire Protection (PFP) Application EquipmentSolvent Free Epoxy Intumescent Plural Component Spray CoverCat Mix RamAnd E-Mix UnitsHydro-pneumatic mixer for Heavy duty coatings and PFP materials.Mounted on a cart unit with simple valve controls for mix speed elevation and operation. The E-Mix is an enclosed ATEX Rated version of the Mix Ram•Easy to Maneuver and operate all equipment on one cart with forklift pockets•Compact and portable with steering•Suited to many material applications•Increased safety - no solvent additionThe unit with the simplest operation possible of our Plural component systems using hot water heater for materials tanks and hoses. Suited to most PFP materials with ratio changes made between 1;1, 2:1 2.3:1 and others very easily carried out.A fixed ratio displacement pump, 2 x heavy duty feed pumps and a 50 foot hose bundle with mix block gun and tip are included.CoverCat 302FCoverCat(Thailand) Co. Ltd.,CoverCat 302 range of Compact single gun unitsCompact Cart Mounted System suitable for use in confined areasThe CoverCat 302 has been designed specifically for use where access in confined areas,through building access doors or walkways is required. Also used on Roof areas and on siteswhere rough ground is common.The unit is intended mainly for single gun application of a range of low to high solids pluralcomponent materials.It can be used with a remote mix manifold and hose extensions for fast cure materialsincluding Epoxy, Polyurethane and Polyurea coatings.Heavy Duty and Multi Gun Spray system for Low Solvent, High Solids, Plural Component Paint Spraying with Multi-Gun capabilitiesCoverCat 352EThe CoverCat 352 is a heavy duty spray system typically used in shipyards,heavy industrial or construction facilities where several spray guns may beused simultaneously from one unit.The machine may be used with remote mix manifold applications for fastcure and 100% solids materials. The unit can be placed upto 60 metersfrom the Spray gun(s) using umbiilcal hose assemblies in multiples of 50feet(15m).Paint supply may be 5 gallon (25Litre), or 55 gallon (200litre) drum.www.covercat.comw w w .cov ercat .com COVERCATCoverCat 302CoverCat 452EThe Bulk Supply Spray System High Solids, Plural Component Paint Spraying with Multi-Gun capabilitiesThe CoverCat 452E is the largest most powerfulplural component spray system made by CoverCatand has no equal in capacity or capability.A high volume, heavy duty spray system with cartmounted 55 Gallon (200litre) Component Feeddrums. The System is regularly used in Shipyards andsupplies upto 6 Spray Guns on individual hoses to500feet (150 meters) from the unit. It has beenextensively employed in Shipyards in the USA withgreat effect. The heavy duty cart with Lift FrameOption is highly portable. It is a self contained unitrequiring only air and power supplies to enableoperation.Typically cart mounted but also available on frame or skid mounting for installation in the clients own vehicle or facility.Fixed Ratio Plural Component Spray Coating EquipmentA standard range of products with upgrade options.CoverCat(Thailand) Co. Ltd.,www.covercat.comCoverCat 306VR Adjustable Ratio Paint Spraying MachineCoverCat now offers a fixed ratio Spray machine witha simple mechanical adjustable ratio yoke system.The ratio is fixed at all times during use and so providesaccurate ratio control without the concern of any electronicor sliding scale adjustment. To change ratio between productssimply release a clamp screw and move the pump to thecorrect pin located position and tighten the clamp screw.This means that operator error and other factors are virtuallyeliminated and a simple ratio test allows the system tobe prepared for any new product.Pressure Output up to 5500 psi (360 Bar) and delivery to1.25 gallons (6 litres) /minute are achievable at normal stroke rates.CoverCat Genuine Replacement Spare partsSpecially selected and quality checked parts and accessories for all Covercat machines are always on stock for your continuous round the clock support •Easy to operate•Easy to service•Low replacement parts costsw w w .cov ercat .com COVERCATCoverCat Hose Bundle assembly and Remote mix manifold with whip hose and spray gun with reversible spray tipCoverCat uses the highest specification wire and Kevlar braided hose with a 4:1 safety factor for maximum user protectionSpecialist Plural Component Spray Coating Equipment A range of products for specific applications with upgrade options.www.covercat.comw w w .cov ercat .com COVERCATCoverCat CNC Machine ShopCoverCat InspectionCoverCat PDI and TestingCoverCat AssemblyCoverCat(Thailand) Co. Ltd.,Thailand Office and Facility50 Watchaklukya Road,Huaypong, MuangrayongRayong, 21150. ThailandTel: +66 (0)38 685 247 50Tel: +66 (0)8 6415 8113Tel: +66 (0)8 1940 9833sales@covercat.comwww.covercat.comUS Office5 Broad Ave, Ossining, New York 10562Tel: 914 762 8700 Fax: 914 762 1202sales@covercat.comwww.covercat.comwww.covercat.comCoverCat Pipeline Engineering Ltd.CoverCat Pipeline Engineering Ltd was established in 2001 to provide a full range of pipeline renovationequipment for the Water, Petrochemical and Industrial sectors, providing coating contractors with spray systems for both internal andexternal applications. CoverCat PE has set about the task of designing new lining equipment which will reliably and consistently applyhigh quality linings under typically adverse site conditions.CoverCat Pipeline Engineering is partnered by the Hyperion team of experienced and resourceful team with the capacity tooffer cost effective and innovative solutions. In addition we offer our customers the option of modifying, refurbishing or up-gradingyour existing coating equipment, or of converting equipment to alternative component products for differing applications.Hyperion Equipment LimitedIn our facilities at Primrose Hill in Stockton on Tees, Cleveland, UK, Hyperion holds a comprehensive stock of spare parts and consumable items for trade counter collections or overnight deliveries. Combining all this, we offer on-site service and technical support, maintenance contracts and also operator training.This represents a complete support package and one stop shop for our clients requirements in this specialist filed of a highly technically capable industrial field.w w w .cov ercat .com COVERCATHyperion Equipment LimitedCoverCat Pipeline Engineering LtdAGENT /DISTRIBUTOR:CoverCat(Thailand) Co. Ltd.,