DAVI - MCP - Angle Roll - Brochure

E X C E L L E N C E I N F O R M I N GMcpthree roll (double pinch)section roll ???????DAVI MCP: BENEFITSEXCELLENCE IN FORMINGFULL HYDRAULIC MACHINEOn all Davi MCP have all the machine movementsare hydraulically activated. Each of the three rolls ispowered by its own independent hydraulic motor.This feature ensures:· The most powerful torque transmission· High rolling speed for quick rolling cycles· Powerful plate feeding· Minimum surface damageThe three motors are also equipped with:· Hydraulic brake valves to stop rotation instantaneously· Hydraulic circuit overload protection· Automatic peripheral speed compensationThe guide rolls are the strongest in the industry,and hydraulically activated on all DAVI MCP.All six movements (In-out / up-down /tow-away)are therefore controlled from operator panel,resulting in high performance and a quickerproduction time.EXCELLENCE IN FORMINGDAVI MCP : STANDARD APPLICATIONSDavi MCP machines includea set of universal rolls suitable to processall standard profiles, except pipes.H, U and I beams bentthe-hard-way require aspecial traction unit to pullthe profile downwardduring the rolling process.It is hydraulically activatedand is controlled throughthe operator panel. Thetraction unit position iseasily adjustable.Davi can provide rolls forthis traction unitcustomized to any beamto be bent.The rolls can be combinedin different ways to ensurea perfect profile guide,assuring an high qualitybending process is ensuredfor every type of sections.EXCELLENCE IN FORMINGSPECIAL APPLICATIONSThanks to its versatility theMCP series is particularly suitableto produce a varietyof non standard applications.Parts like:Alu profiles, coils, wheels rimand all non standard shape sectionsare bent on Davi MCP machinesequipped with special set of rolls,designed specifically for this purposeby our state of the art software.HI-TECH PROFILEBENDING MACHINESFOR ALL TYPES OF STANDARD ANDNON STANDARD APPLICATIONSHeavy electro welded frames designedfor the most powerful and heavy profilebending machine range in the world.Internal or external thread.DAVI MCP: A RANGE UP TO THEHEAVIEST APPLICATIONS.DAVI BUILT THE HEAVIEST SECTION ROLLIN THE WORLD.High efficiency componentscombined with stateof the art engineering.EXCELLENCE IN FORMINGAUTOMATIONiRoll:The most advanced PC based CNC able tosupport unlimited number of axis.Its touch screen is user friendlyand is equipped with a very sophisticatedsoftware capable to suggest hints to the operatorto produce parts in shortest possible amount of time.FROM THE SIMPLEST ONE TO THE MOST ADVANCED CNC FORAUTOMATIC PRODUCTIONEasy CONTROL:It read the position of the side rolls.The screen allows the operator to easilymonitor the production data.ROLL BY WIREThe machine electrical wiring has beendrastically reduced. All input signals are transmitteddigitally via bus system instead of obsolete relaysand contacts.This results in fewer components, a much moreuser friendly design, high quality - quickresponse system.PROMAU S.r.l.Via Civinelli 115047522 Cesena (FC) ITALYTel. +39 0547 319611Fax +39 0547 317850e-mail:davi-sales@davi.comweb:www.davi.comE X C E L L E N C E I N F O R M I N GMateriale pubblicitario realizzato in collaborazione con Regione Emilia-Romagna - Assessorato Industria e ArtigianatoDAVI partnerTECHNICAL SPECIFICATION ModelMCP12345678910*11*12**13**14**15**161718**19**20**20**HEB hardcm3m/minmmSection modulusRolling speedRolls øShafts ø (top/side)Total PowerMax weight100x25 ø 700200x35 ø 60060 ø 60075 ø 900100x12 ø 1000100x10 ø 1000100x12 ø 800100x10 ø 800100x12 ø 1000120x50x480x6UPN 180 ø 800UPN 180 ø 1000IPE 180 ø 1000HEA 120 ø 1000141x3,4 ø 3000114x6 ø 2500UPN 120 ø 4500IPE 120 ø 3000HEA 100 ø 450040-706315110/110154500125x32 ø 1000220x50 ø 100080 ø 120090 ø 1100120x15 ø 1300120x13 ø 1100120x15 ø 1000120x13 ø 1000120x15 ø 1000150x50x5100x8UPN 220 ø 900UPN 220 ø 1100IPE 220 ø 1000HEA 150 ø 1100168x3,4 ø 2500141x6 ø 2500UPN 160 ø 8000IPE 150 ø 4000HEA 120 ø 300080-1506390140/120207000150x40 ø 1400250x60 ø 1400100 ø 1500110 ø 1200150x16 ø 1200150x15 ø 1500150x16 ø 1000150x15 ø 1200150x16 ø 1000180x70x8120x10UPN 300 ø 1100UPN 300 ø 1200IPE 300 ø 1100HEA 180 ø 1100219x2,7 ø 3000168x7 ø 3000UPN 180 ø 8000IPE 180 ø 5000HEA 160 ø 8000HEB 140 ø 10000120-2206470180-1603012000175x45 ø 1600320x65 ø 1600115 ø 1500130 ø 1400180x18 ø 1800180x15 ø 2000180x18 ø 1400180x15 ø 1600180x18 ø 1400200x75x8150x10UPN 360 ø 1300UPN 360 ø 1600IPE 360 ø 1200HEA 220 ø 2500273x4,2 ø 5000219x8 ø 3500UPN 220 ø 9000IPE 240 ø 9000HEA 200 ø 9000HEB 180 ø 12000240-4506560200-1804017000200x50 ø 1800400x70 ø 1800130 ø 1800150 ø 1500200x25 ø 2500200x20 ø 2000200x25 ø 2500200x20 ø 2000200x25 ø 2000230x100x10180x12UPN 475 ø 1500UPN 475 ø 2500IPE 450 ø 1500HEA 280 ø 3000324x4,5 ø 10000273x9,3 ø 15000UPN 260 ø 15000IPE 270 ø 11000HEA 240 ø 20000HEB 200 ø 10000350-6006680260-2606025000250x70 ø 1800500x80 ø 1800170 ø 2200200 ø 2200200x28 ø 1600200x28 ø 1800200x28 ø 1600200x28 ø 2500200x28 ø 1600250x125x12225x12UPN 550 ø 2200UPN 550 ø 3000IPE 600 ø 2200HEA 450 ø 3500406x6,3 ø 15000356x9,5 ø 10000UPN 300 ø 20000IPE 360 ø 20000HEA 300 ø 20000HEB 260 ø 12000600-13006800320-32010044000300x100 ø 2000650x100 ø 2000240 ø 2500260 ø 2000200x28 ø 1600200x28 ø 1800200x28 ø 1600200x28 ø 2500200x28 ø 1600420x200x12400x16UPN 1000 ø 4000UPN 1000 ø 4000IPE 1000 ø 5000HEA 1000 ø 5000558x12,7 ø 10000508x15 ø 10000UPN 400 ø 38000IPE 600 ø 32000HEA 550 ø 36000HEB 500 ø 240001000-43006800360-36015055000500x130 ø 30001000x150 ø 2200310 ø 2500380 ø 2500200x28 ø 1600200x28 ø 1800200x28 ø 1600200x28 ø 2500200x28 ø 1600508x20UPN 1000 ø 4000UPN 1000 ø 4000IPE 1000 ø 5000HEM1000 ø 7500660x8 ø 20000610X18 ø 15000UPN 700 ø 90000IPE 800 ø 50000HEA 800 ø 50000HEB 700 ø 500003500-77006850420-42018085000To bend the following profiles: 16-17-18-19-20, it is necessary to utilize special tools and/or special equipment.Tolerances depends on the final internal diameter; additional set of special rolls might be necessary in case of requests an high tolerances.The above mentioned capacities are based on sections in mild steel with a maximum of 400 N/mm2 tensile strength, rolled down to the stated diameters in multipass.Capacities can be increased when rolling larger diameters. Tighter diameters can be achieved on lighter capacities. Harder material reduced the announced capacities.* On this hollow section, due to its structure rigidity weakness, the diameter depends on the section distortion an deformation, much more than from the machine power. To reduce distortion it is suggested to fill up the hollow section with sand or use special tools.** For much smaller beams than the capacity reported sometimes a set of further parts is requested (spacers and parts for the special equipment); therefore in this case a technical evaluation is needed.© Copyright June 2012 - The manufacturer reserves the right to modify characteristics, shapes, specifications and other information here included without prior notice.mmHPKgEN06/123211 3214 3218 3220 3226 3232 3236 3242