DCF-3000 - Disc Cleaning Filters Brochure

DCF-3000Disc Cleaning FiltersThe dual cleaning disc and twin actuator design of the DCF-3000 mechanically cleaned filter can be fabricated in a variety of materials and options with temperatures up to 400°F. It is ideal for highly viscous, abrasive or sticky liquids with flow rates of up to 500 GPM. For water-like liquids, it can handle flow rates up to 1500 GPM.FEATURES• Elimination or reduction in disposable filter bags and cartridges minimizes operator handling, inventory costs and waste disposal• Reduction in product loss, more thorough contaminant purge in a highly concentrated waste stream• Reduction or elimination of operator intervention for safer operation• Compact design, lower capital cost to fit most installations• Stainless steel screens from 15 micron slots to 1/4” perforations to handle a wide range of filtration needs• Available with Delrin® or PEEK cleaning discs• Optional PLC controls• ASME U stamp availableDCF-3000 - Two actuators isolate the actuation mechanism from the filtrate with a bridged system. The benefit is a long operating life for high pressure, high temperature conditions.Dual circular cleaning disc design ensures intimate contact with the screen to thoroughly and uniformly clean the media. Mechanically CleanedPermanent MediaWhen processing high viscosity liquids for demanding applications, the DCF-3000 filter’s twin actuator, dual disc models deliver tremendous benefits. It is available in a wide range of flow rates up to 1500 GPM (341 m³/hr) with retentions of 15 to 1,100 microns.Utilizing the proven features of the DCF-1600 twin mechanically cleaned filter, yet designed with 2.5 times the capacity, Eaton’s DCF-3000 filter is compatible with a wide range of fluid process conditions. A maximum operating pressure of 150 PSI along with a maximum temperature of up to 400°F allows for multiple seals and cleaning disk materials options. TYPICAL APPLICATIONS• paper coatings • pcc/gcc slurries • phenolic resins • detergents • petroleum based greases • ethanol processing • hot fry oils • cip fluids (sodium hydroxide) • starch • lime slurries • adhesives • curtain coaters • nutricuticals • machining coolants • paint • ink • chocolate • edible oils • tallowFor more information, please email us at filtration@eaton.com or visit www.eaton.com/filtration© 2015 Eaton. All rights reserved. All trademarks and registered trademarks are the property of their respective owners. All information and recommenda-tions appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable. However, it is the user’s responsibility to determine the suitability for his own use of such products. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of the use by others of such products. Nor is the infor-mation herein to be construed as absolutely complete, since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations.North America 44 Apple Street Tinton Falls, NJ 07724Toll Free: 800 656-3344 (North America only)Tel: +1 732 212-4700Europe/Africa/Middle East Auf der Heide 2 53947 Nettersheim, GermanyTel: +49 2486 809-0Friedensstraße 41 68804 Altlußheim, GermanyTel: +49 6205 2094-0An den Nahewiesen 24 55450 Langenlonsheim, GermanyTel: +49 6704 204-0ChinaNo. 3, Lane 280, Linhong Road Changning District, 200335 Shanghai, P.R. ChinaTel: +86 21 5200-0099Singapore4 Loyang Lane #04-01/02 Singapore 508914Tel: +65 6825-1668BrazilAv. Julia Gaioli, 474 – Bonsucesso 07251-500 – Guarulhos, BrazilTel: +55 11 2465-8822DCF-3000 Disc Cleaning Filter DCF-3000 SpecificationsApprox Weight 350 lbs (159 kg)Service Height 136 in (3454 mm)Flow Rates at 100µ Up to 1100 GPM / 250 m³/hrOperating Pressure 30 - 150 psi (2-10.5 bar)Operating Temperature, max. 400° F (222° C)Viscosity Water-like to 500,000+Standard Retention 15 -1,100 micronsVessel Material 316 Stainless SteelElastomers EPT/EPDM (Nordel™), Viton®, White Nitrile (food grade)Cleaning discs: Delrin®, PEEKPacking: Urethane, Teflon®, Viton® and Glyon®/Viton®Process Connections 4-8 in 150# ANSI Flanged Purge Connection 2 in NPT / 2 in BSPTAir for Actuator Drive 80 psi (5.5 bar) min - 116 psi (8 bar) max (Clean, dry, non lubricated air) 5.0 cfm (141.5 L/min) Electrical for Controllers 115 VAC or 230 VAC 50/60HzSemi-Auto Voltage 24 VDC, 115 VAC, 230 VACFlooded Weight 720lbs [325 kg] MCS Flow Rates DCF-3000 Flow Rates % Open Inch Micron Mesh Area .002 50 325 6 .003 75 200 9 .004 100 150 12 .006 150 100 17 .007 180 80 19 .008 200 70 21 .009 230 60 23 .015 380 40 33 .024 600 30 44 .030 700 20 50 .045 1140 15 60Additional retentions available, consult Eaton.Slotted Wedge Wire Strainer Element Options0.000.200.400.600.801.001.201.401.601.802.000 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500Flow (gpm)Differential Pressure (psi)0.0000.0140.0280.0410.0550.0690.0830.0970.1100.1240.1380 34 68 102 136 170 204 238 273 307 341Flow (m/h)Differential Pressure (bar) OUTLETPURGE96 5/8[2455]4 1/2 [115] PURGE HEIGHT75 5/8[1845]Inlet Height27 5/8[702]OutletHeight121[3077]Working HeightINLETDCF-300010/15