ECOMax-HE ATCS Brochure

Automatic Tube Cleaning System ECOMax-HEEco Friendly TechnologiesECO GREEN Systems LLP (EGS) is a company dedicated to promoting Clean Technologies, the technologies which are sustainable and have positive impact on environment. EGS is incorporated under laws of Government of India. EGS is committed to promote only clean and green technologies for the sustainable development. It is promoted by qualified engineers and energy professionals having experience in the field of Energy Efficiency Improvement & Clean Technologies. 305, Business Enclave, Near Beverly Hills, Pan Card Club Road, Baner, Pune- 411 045, INDIATel : +91 20 65605100; Email : sales@ecogreensys.com Web : www.ecogreensys.comEco Green Systems LLPAuthorized Distributor:About ECO GREEN Systems LLP (EGS) :Eco Green Systems LLP*Patent PendingFouling is an accumulation of scale & dirt on the inner walls of the tubes. As the fouling builds up, it reduces the heat transfer coefficient and has various effects on different processes:?Water Cooled HVAC Chillers: Decreases the operating capacity of chillers, increases the energy required to produce the cooling & increases the stress on chiller components due to elevated operating pressures & temperatures?Power Plants: Affects the vacuum and hence reduces the power output from power plants?Process Heat Exchanger: Reduces the temperature drop across the heat exchanger and reduces the process throughput, necessitates the process shutdown affecting plant reliabilityThe provides online solution to overcome fouling problem in Shell & Tube Heat Exchanger in following applications:ECOMax-HEECOECOMaxMax-HE-HE uses sponge balls to keep heat exchanger tubes clean. The sponge balls are injected almost simultaneously at the heat exchanger tube sheet with the help of injection pump thereby giving effective spread to the sponge balls in various tubes, the sponge balls would pass through the tubes and clean the fouling / scales deposits inside the tubes. Once the sponge balls come out of the heat exchanger tubes they are collected at ball trap, they are sent back to the ball collector with the help of collection pump. The entire process is a batch operation automatically controlled by PLC and occurs 2-3 times in an hour. These pumps run hardly for few seconds for injection and collection of sponge balls. is maintenance free and designed to have long life & trouble free operation.ApplicationsCentral Air Conditioning SystemsProcess IndustriesIndustrial Refrigeration SystemsPower PlantsKey Features of ECOMax-HE Effect of Fouling on Water Cooled Chillers:Basic Vapor Compression Refrigeration CyclePressureLiquidCoolant in CondenserCoolant outHeat rejected toatmosphereCompressorGasHeat removedfrom processWet vapour(saturated condition)Expansion deviceCooling CapacityHeat rejected in condenserEvaporator33a3b41 23'4'EnthalphyMotor inputPowerDesign COP with Clean Condenser Reduced COP with Fouled Condenser50403020100Percent increase inpower consumption(1 mm) Thick Scale Increases Power Consumption ~ 30 %Benefits of ECOMax-HE Scale Thickness Vs Power Consumption?Fully automatic, no manual intervention required?Cleaning is done on continuous basis online?Zero ball loss system?Ensures 100% clean tubes?Ball replacement required only once in 3-4 months?Single System for Multiple condensers ?User Friendly?Results in 10-25% energy saving in HVAC chillers?Results in 1-5% increase in the power output in case of power plants, with same fuel input ?Increases cooling capacity of HVAC Chillers?Improves condenser tube life?Avoids costly shutdown and downtime?Eliminates offline cleaning completelyCondenser Pictures without ECOMax-HE Condenser Pictures with ECOMax-HE our Patent Pending technology; is an automatic tube cleaning system used for keeping the inner walls of heat exchanger tubes clean.It is very effective in keeping the tubes of shell & tube heat exchanger clean thereby improving the efficiency & performance of HVAC Chillers, Power plants & Processes.ECOMax-HE Fouling Challenges in CondensersThe Solution(0.25) (0.50) (0.75) (1.0) (1.2) (1.5)Thickness of scale in (mm)Eco Green Systems LLP Eco Green Systems LLP Page 1 Page 2