Effluent Recycling - RECYCLE PRECIOUS WATER Brochure

TirupurTirupur’’ss Environmental Issues Environmental Issues From Wastes to ProfitsFrom Wastes to ProfitsbybyEffluent Recycling & Recovery SystemsEffluent Recycling & Recovery SystemsParadise Environmental ServicesParadise Environmental ServicesDesai street, SagrampuraDesai street, SagrampuraSurat 395 002Surat 395 002PhPh::--9825198251--44614, 026144614, 0261--32170013217001Fax:Fax:-- 02610261--23318972331897E mail:E mail:-- contact@paradiseenviro.comcontact@paradiseenviro.comWeb:Web:-- http://http://paradiseenviro.comparadiseenviro.comIndian Water CrisisIndian Water Crisis•• 70% of Water resources are Polluted70% of Water resources are Polluted•• Out of 3245 Towns only 21 have Sewage Out of 3245 Towns only 21 have Sewage TrtTrt. . FacilitiesFacilities•• Major Depletion of Ground WaterMajor Depletion of Ground Water•• Regions of > 60 in. Rainfall are Water Regions of > 60 in. Rainfall are Water ScarceScarce•• WILL TEXTILE INDUSTRY SHIFT??WILL TEXTILE INDUSTRY SHIFT??TirrupurTirrupur Water IssuesWater Issues•• Water Costs @ > 60 Water Costs @ > 60 –– 70 Rs/ M70 Rs/ M33 are are highest in the countryhighest in the country•• Fuel & Water Costs > 0.7 Fuel & Water Costs > 0.7 CroresCrores/ Year/ Year•• Water Costs to further Spiral UpWater Costs to further Spiral Up•• Availability of Drinking Water after 5 Availability of Drinking Water after 5 Years?Years?•• How to Remain in Business????How to Remain in Business????Process House Process House –– Total CostsTotal CostsPROCESS HOUSEWater > 50 LacsDIESEL/ LDO > 5 LacsFUEL>12 LacsCORROSION >>> 2 Lacs Dyes & Chem> 150 LacsDG BOILERETPEFFLUENT TRT. > 10 LacsSalt > 3 LacsTOTAL COSTS: >> 232 LacsTOTAL COSTS: >> 232 LacsProcess House Process House –– Paradise Paradise Initiatives Cost Reduction ScopeInitiatives Cost Reduction ScopePROCESS HOUSEWaterDIESEL > 0.5 LacFUEL > 2 LacsCORROSION >>> 0.5 Lacs > 20 LacsDG BOILERETPEFFLUENT TRT. > 1 LacsSalt > 0.5 LacsTOTAL COST REDUCTION SCOPE: > 24.5 LacsTOTAL COST REDUCTION SCOPE: > 24.5 LacsTextile Wastewater IssuesTextile Wastewater Issues•• High ColourHigh Colour•• High COD, BOD LoadsHigh COD, BOD Loads•• Huge Water ConsumptionHuge Water Consumption•• High TDSHigh TDS•• Toxicity due to Dyes & ChemicalsToxicity due to Dyes & ChemicalsWhat are What are TiruppurTiruppur’’ss Priority Priority Concerns?Concerns?•• High Water Consumption High Water Consumption •• High Loads on Existing SystemHigh Loads on Existing System•• Is Quality of RO Feed a Priority?Is Quality of RO Feed a Priority?•• Is Colour & COD a Priority? (Darker Shades)Is Colour & COD a Priority? (Darker Shades)•• Reject DisposalReject Disposal•• Reducing Recovery of Existing RO (45 Reducing Recovery of Existing RO (45 –– 50%)50%)•• High Pressure & FluxHigh Pressure & Flux•• Operating CostsOperating CostsWhat are Tirupur What are Tirupur CETPCETP’’ss Priority Priority Concerns?Concerns?•• High Water Consumption High Water Consumption •• High Loads on Existing SystemHigh Loads on Existing System•• Is Quality of RO Feed a Priority?Is Quality of RO Feed a Priority?•• Is Colour & COD a Priority? (Darker Shades)Is Colour & COD a Priority? (Darker Shades)•• Reject DisposalReject Disposal•• Reducing Recovery of Existing RO (45 Reducing Recovery of Existing RO (45 –– 50%)50%)•• High Pressure & FluxHigh Pressure & Flux•• Operating CostsOperating Costs•• Which is the RIGHT Treatment Scheme???Which is the RIGHT Treatment Scheme???Disc TechnologyDisc Technology•• AdvantagesAdvantages•• Good ResultsGood Results•• Can Recover Raw Can Recover Raw MaterialsMaterials•• Most Suitable for Most Suitable for Difficult Effluents•• DisadvantagesDisadvantages•• Very High Capital Very High Capital Costs Costs •• High Operating CostsHigh Operating Costs•• Single Vendor OptionsSingle Vendor Options•• Fewer World wide Fewer World wide installationsDifficult EffluentsinstallationsHollow Fiber + LF RO TechnologyHollow Fiber + LF RO Technology•• AdvantagesAdvantages•• Excellent ResultsExcellent Results•• Can Recover Raw Can Recover Raw MaterialsMaterials•• Most Suitable for CETPMost Suitable for CETP•• Low Capital & Low Capital & OprtgOprtg•• CostsCosts•• Many Installations•• DisadvantagesDisadvantagesMany InstallationsParadise Effluent Solutions for Paradise Effluent Solutions for Textile IndustryTextile Industry•• Effluent Recycling > 80%Effluent Recycling > 80%•• Printing M/c Paste Recovery & Waste Printing M/c Paste Recovery & Waste Water ReuseWater Reuse•• DyebathDyebath ReuseReuse•• Water Jet Weaving Effluent Water Jet Weaving Effluent Treatment & ReuseTreatment & Reuse•• Alkaline Scouring Bath ReuseAlkaline Scouring Bath Reuse•• Solvent Recovery SystemsSolvent Recovery Systems•• Size RecoverySize RecoveryOur Other ProductsOur Other Products•• Urjaa Lakshya Urjaa Lakshya ©© –– Energy Conservation Energy Conservation SoftwareSoftware•• Chemicals for Effluent TreatmentChemicals for Effluent Treatment•• Chemicals for Boiler Water TreatmentChemicals for Boiler Water Treatment•• Chemicals for Boiler Water TreatmentChemicals for Boiler Water Treatment•• Sequestering Agent for ProcessingSequestering Agent for ProcessingParadise Effluent Recycling SystemParadise Effluent Recycling SystemUF 1st RO2nd SWROSec. ETP EffluentPure Water Pure Water Reuse/ Solar PondRejectReject to Eq. TankRejectUF SkidUF SkidAdvantages of UFAdvantages of UF•• UF is a robust membrane processUF is a robust membrane process–– Remove problem components in the water supply Remove problem components in the water supply –– UF is chlorine resistantUF is chlorine resistant–– Open Channel Fibers resist pluggingOpen Channel Fibers resist plugging–– BackflushableBackflushable•• Reduce Reduce foulantsfoulants to the RO systemto the RO system•• SDI < 1, even when feed is highSDI < 1, even when feed is high•• 99%+ silicates reduction99%+ silicates reduction•• Higher RO FluxHigher RO Flux•• Reduce RO Cleaning CostsReduce RO Cleaning Costs–– Expect 2x/yr cleaning or lessExpect 2x/yr cleaning or less•• Reduce O&M CostsReduce O&M Costs–– 55--7 year membrane life7 year membrane life–– Lower energyLower energy–– Fewer RO elements requiredFewer RO elements requiredPlant Capital CostsPlant Capital CostsNoNo..Capacity in Capacity in M3/dM3/dUF + 1UF + 1ststRORO22ndnd SWROSWRO11 150150 2121 111114141414181822 300300 353533 450450 484844 600600 5858Plant Capital CostsPlant Capital CostsNoNo..Capacity in Capacity in M3/dM3/dUF + 1UF + 1ststRORO22ndnd SWROSWRO11 750750 7171 181822222222222222 900900 838333 10501050 10010044 12001200 111111Plant SizesPlant SizesNo.No. Capacity Capacity in M3/din M3/dPermeate in Permeate in M3/dM3/dReject in Reject in M3/dM3/d11 150150 9292 212122 300300 205205 515133 450450 304304 696944 600600 419419 110110Plant SizesPlant SizesNo.No. Capacity Capacity in M3/din M3/dPermeate in Permeate in M3/dM3/dReject in Reject in M3/dM3/d11 750750 506506 11011022 900900 618618 14614633 10501050 719719 17117144 12001200 822822 195195Cost Reduction Cost Reduction •• Recycle > 80% of EffluentsRecycle > 80% of Effluents•• Reduce your Water CostsReduce your Water Costs•• Reduce your Steam Generation CostsReduce your Steam Generation Costs•• Reduce your Chemicals Costs by > 15%Reduce your Chemicals Costs by > 15%•• Reduce your Dyes cost by > 5%Reduce your Dyes cost by > 5%Advantages of RO Water in ProcessingAdvantages of RO Water in Processing•• Dyes Depth & BrilliancyDyes Depth & Brilliancy•• Dyes Dispersion & DissolutionDyes Dispersion & Dissolution•• Improved FastnessImproved Fastness•• Better Feel of FabricBetter Feel of Fabric•• RednRedn. in Auxiliaries Cons.. in Auxiliaries Cons.•• Acid & Soda RequirementsAcid & Soda Requirements•• Lower Scaling & Corrosion of Lower Scaling & Corrosion of m/csm/cs•• Lower COD BOD Loads to ETP1 Dye Dissolution Test.DATLower COD BOD Loads to ETPOther BenefitsOther Benefits•• Compliance to PCBCompliance to PCB•• Conservation of Water ResourceConservation of Water Resource•• Improve the Image of your CompanyImprove the Image of your CompanyParadise AdvantagesParadise Advantages•• Cutting Edge UF TechnologyCutting Edge UF Technology•• Complete Removal of Organics Complete Removal of Organics •• Hydrophilic Low Fouling RO MembranesHydrophilic Low Fouling RO Membranes•• Optimum Flux Operating System DesignOptimum Flux Operating System Design•• Sea Water RO System Sea Water RO System frfr Reduction of DischargeReduction of Discharge•• Multi Stage Evaporator if Zero Discharge required Multi Stage Evaporator if Zero Discharge required •• Grundfos Make High Energy Efficiency SS 316 Grundfos Make High Energy Efficiency SS 316 PumpsPumps•• No MSRL Vessels instead FRP Composite VesselsNo MSRL Vessels instead FRP Composite VesselsParadise & YouParadise & You•• New Era of Water & Energy ScarcityNew Era of Water & Energy Scarcity•• Shift to Fuel & Water Management Shift to Fuel & Water Management from Just Treatmentfrom Just Treatment•• Water & Energy Conservation a Major Water & Energy Conservation a Major Cost Reduction ToolCost Reduction Tool•• Paradise Can Help You Reduce Your Paradise Can Help You Reduce Your Energy & Water CostsEnergy & Water Costs Tirupur’s Environmental Issues From Wastes to ProfitsbyEffluent Recycling & Recovery SystemsParadise Environmental Ser Indian Water Crisis Tirrupur Water Issues Textile Wastewater Issues What are Tiruppur’s Priority Concerns? What are Tirupur CETP’s Priority Concerns? Disc Technology Hollow Fiber + LF RO Technology Paradise Effluent Solutions for Textile Industry Our Other Products Paradise Effluent Recycling System þÿ UF Skid Advantages of UF Plant Capital Costs Plant Capital Costs Plant Sizes Plant Sizes Cost Reduction Advantages of RO Water in Processing Other Benefits Paradise Advantages Paradise & You