ELECTROMAGNETIC VIBRATOR FOSTERS TO TOTAL BULK MATERIAL DISCHARGE

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XCALIBUR AUTOMATION’S new product development system acts as a revolution & configuration running system that supports standardized & repeatable control over bulk material discharge procedure as proposed, implemented & process streamed With such an automation cycles & design management process will allow companies to increase productivity & improve product quality enhancing time to market by minimizing downtime to over come bulk flowing problems. features are ? Powerful Duel Magnet [700 watt] EMV.4 covers large surface on hopper slope ? 110 / 220 / 440 VAC 50/60 Hz operation possible ? 0-100 % amplitude control via zero crossing Opto-isolated by micro controller TRIAC firing with soft start to avoid starting current load for each channel. ? Up to sequencing of 4 such vibrators from one, fan cooled, control panel ? Individual & independent amplitude control for each channel ? Auto Thermal shut down in the event of excessive temperature rise in control transformer for 440 VAC & Generation Of Alarm Relay Output ? Detects vibrator fail condition & outputs alarm Relay for PLC or Annunciation ? PLC feed back Operation with local or remote operation. ? Made in INDIA ? Economically priced , NEMA4 Panel ,Suitable for outdoor Installation THERMAL DESIGN NEED FOR ELECTROMAGNETIC VIBRATOR CONTROLLER TECHNIQUE Various concerns must be addressed when dealing with Electro Magnetic Vibrator Controller applications, which fall into two broad categories: Amplitude Adjustments For Vibration control and system thermal management. Amplitude Adjustments applications (such as those encountered in the Bulk Discharge Material & handling feeder industry) require great deal of power design accuracy. Applications of this type frequently use a SCR & TRIACS (or higher precision sensor) in concert with high power low volume designs using analog interface & micro controller circuits to acquire and condition the mains power with minimum EMC. Circuits’ absolute accuracy and linearity are primary considerations; INSTALLED EMV ON ESP HOPPER X’CALIBUR AUTOMATION 26, “VIDYESH”, SENADUTTA PETH, PUNE – 411 030 (INDIA) PHONE NO.: 020 – 24538284 / 24392381 FAX NO.: 020 – 24536419 E-mail: x-calibur@eth.net URL: www.sxcalibur.com SPECIFICATIONS FOR 4 WAY ELECTRO MAGNETIC VIBRATORY CONTROL SYSTEM ITEM : ELECTRO MAGNETIC VIBRATOR WITH CONTROL PANEL (4 VIBRATORS + 1 PANEL) APPLICATION : TO GENERATE VIBRATIONS IN HOPPER PLATE TO ENSURE FREE DISCHARGE OF MATERIAL APPLICATION DATA : 1. DUST NATURE: BAGASSE + IMPORTED COAL 2. HOPPER THICKNESS: 6 mm 3. AMB.TEMP. : 50 DEG. C. VIBRATAOR SPECIFICATIONS : NO. OF VIBRATOR PER HOPPER : 2 NOS. NO. OF VIBRATORS IN ONE PANEL : 4 NOS. TYPE : ELECTRO MAGNETIC DUEL COIL NO. OF VIBRATIONS : 3000 VIBRATIONS PER MINUTE AMPLITUDE OF VIBRATION : 5 mm VARIATION OF AMPLITUDE : THROUGH POTENTIOMETER, 0-100% CONTROL POWER CONSUMPTION PER : 700 WATTS VIBRATOR COIL VOLTAGE : 230 V +/- 10%, 1 PHASE, 50 Hz/ 60 Hz +/- 5% AC SUPPLY SUPPLY VOLTAGE AVAILABLE AS : 415 V +/- 10%, 1 PHASE, 50 Hz / 60 Hz, +/- 5% AC SUPPLY INCOMER TO CONTROL PANEL (NECESSARY CONTROL TRANSFORMER PROVIDED FOR VOLTAGE STEPDOWN) MOUNTING CHANNEL / COVER : ISMC 100 x 50 / 1.0 MM M. S. SHEET MOUNTING : ON HOPPER (AT 1/3RD HEIGHT OF HOPPER) PROTECTION : IP-55 CONTROL PANEL SPECIFICATIONS :- (COMMON FOR TOTAL 4 Nos. OF VIBRATORS) CONSTRUCTION : FABRICATED FROM 1.6 mm THICK CRCA SHEET DEGREE OF PROTECTION : IP-55 WITH CANOPY SUPPLY VOLTAGE : 415 V +/- 10%, 1 PHASE, 50 Hz / 60 Hz, +/- 5% AC SUPPLY (NECESSARY CONTROL TRANSFORMER PROVIDED FOR VOLTAGE STEPDOWN) 415V/230V CONTROL X’MER RATING: 2000 VA (NECESSARY COOLING FAN PROVIDED FOR X’MER) TOTAL POWER CONSUMPTION : 2800 WATTS TYPE : WALL MOUNTING / SELF SUPPORTED TIMER : INDIVIDUAL ON / OFF MICRO CONTROLLER BASED TIMER PROVIDED FOR ON / OFF TIME SETTING OF EACH VIBRATOR ON TIME : 15 SEC. TO 90 SEC. (ADJUSTABLE) OFF TIME : 15 SEC. TO 3600 SEC. (ADJUSTABLE) COMPONENTS INSIDE CONTROL PANEL: - MAINS ON / OFF SWITCH : SIEMENS / SALZER INDICATING LAMP : SIEMENS / TEKNIC RECTIFIER WITH DIODE : BUILT IN PCB CIRCUIT PROTECTION CIRCUIT CONNECTORS : CONNECTWELL / ELEMEX PG 11 / PG 13.5 CABLE GLANDS : X’CALIBUR MICRO CONTROLLER BASED TIMER : X’CALIBUR PAINT SHADE / PAINTING : RAL – 7032, POWDER COATED DRAWING : G. A. DRAWING OF CONTROL PANEL FOR ELECTRIC VIBRATOR CONTROL SYSTEM (4 WAY), DRAWING NO. X’2142-01 REV. 1, SHEET 1 OF 3 ELECTRICAL WIRING DRAWING OF CONTROL PANEL FOR ELECTRICAL VIBRATOR CONTROL SYSTEM (4 WAY DRAWING NO. X’2142-02 REV. 1, SHEET 2 OF 3 G. A. DRAWING OF ELECTROMAGNETIC VIBRATOR DRAWING NO. X’2142-03 REV. 1, SHEET 3 OF 3 GUARANTEE : 18 MONTHS FROM DATE OF SUPPLY OR 12 MONTHS FROM DATE OF COMMISSIONING WHICHEVER IS EARLIER INSPECTION : BY CLIENT ORDERING DETAILS : 4 NOS. ELECTROMAGNETIC VIBRATORS WITH COMMON CONTROL PANEL AND NECESSARY MOUNTING HARDWARE & ACCESSORIES AS PER THIS PART CATALOGUE MAKE : X’CALIBUR