EnviroSep - Model HTS-ITC - Brochure

Heat Transfer System w/ Integrated Temperature Control Standard Features: Model # HTS-ITC P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep TYPICAL SPECIFICATIONS Steam Pressure 2 to 150 psig Hot Water Temperature 50 to 240 deg F Standard System Flow Rate 5 to 3000 GPM Standard Power 460 V (Other Voltages Available) Based Upon Customer Requirements Working Pressure 100 to 150 psig (6.8 to 10.2 barg) Working Temperature < 300 deg F (< 149 deg C) Dimensions EnviroSep HTS-ITC, Heat Transfer System with Integrated Temperature Control is a UL-Listed, ready-to-install system used in conventional building hydronic heat-ing systems which utilizes steam as the heating source. This system is fully equipped with all of the standard fea-tures of the Model HTS, with the addition of Steam Con-trol Valves and Pressure Reducing Valves, if required. Providing accurate, local control Heating Hot Water Tem-perature, the Model HTS-ITC utilizes pilot-operated or pneumatically-actuated microprocessor based control as-semblies. Optional Remote Temperature Control for BAS integration is available for any protocol. The Model HTS-ITC is manufactured per ASME Section IX Codes and Standards, and full operational tests are conducted prior to shipment resulting in problem-free system start-ups for mechanical contractors and building owners. An ASME PP-stamp may be added for industrial applications. www.envirosep.com • ASME, Shell & Tube Heat Exchanger - U-tube, with U-stamp • Base-mounted, End-suction Pumps • Vortex Air Separator, with Auto Air Vent • Bladder Expansion/Compression Tank • Triple Duty Valves & Suction Diffusers • UL Listed NEMA 12 Industrial Control Panel • Float & Thermostatic Steam Trap • Pilot-operated, Motor-operated, or Pneumatic-operated Control Valves • Make-up Water Assembly, with Safety Relief Valve • Microprocessor based Temperature Controller • ASME Section IX Welding Options: • PLC System Controller w/ Touch Screen • NEMA 7/9 Explosion-proof Rating • Flexible Pump Connectors • Seismic or Vibration Isolators • Plate & Frame Heat Exchangers • Vertical Inline Centrifugal Pumps • Combination Air & Dirt Separator • Specific Performance Criteria (Upon Request) Unfired Pressure Vessels Pressure Piping Model # HTS-ITC P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep www.envirosep.com Specify the following parameters: I. System Heat Load = ____________ BTU/hr II. System Differential Pressure Required = ___________ psid III. System Flow Rate = ____________ GPM IV. Steam Pressure (@ Control Valve) = _____________ psig V. Return Temperature = 16 0 oF VI. Supply Temperature = 180 oF VII. System Electrical = ________V ______ Hz VIII. System Volume = ____________ Gal. Note: Tube-side medium assumed to be water, unless otherwise specified. Pneumatic-operated Steam Control Valve • Electronic Positioner • Pneumatic Positioner Stand-by Pump Steam Pressure Gauges Steam Separator Vacuum Breaker Thermostatic Air Vent Pump Suction Diffuser Vertical In-line Pump Split-coupled Vertical In-line Pump Closed-coupled end-suction Centrifugal Pump Auto standby pump start on lead pump failure Auto Pump Alternation Remote start connection System drain valves Flexible Connectors Vibration Isolation SYSTEM OPTIONS Digital Temperature Controller with PID Loop and Thermocouple Remote Temperature Control 1/3 : 2/3 Control Valve arrangement for Variable loads Control Valve Bypass and Isolation Condensate Isolation and Check Valves Condensate Y- Strainer Single-pass Shell and Tube Heat Exchanger Panel-mounted Differential Pressure Gauges Pump Run-time Hour Meter Outdoor-use Rating Outdoor Cabinet System Inlet/Outlet Isolation Valves System Flow Switch Differential Pressure Switch across Pump suction/discharge Regardless of system size, temperature, pressure, fluid medium, or space requirements, EnviroSep can provide solutions to all specialized needs. Model HTS-ITC Heat Transfer System Order Form Form 08-HTS-ITC Model # HTS-ITC P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep www.envirosep.com Furnish and install one EnviroSep Model HTS-ITC- [A] - [B] - [C] - [D] Heat Transfer System with the system capacity to heat _________ BTU/hr from 160 oF to 180 oF when ______ psig steam is avail-able at the Control Valve. KEY: [A] = Model # (BTU/hr) [B] = # of pumps (1,2,3,etc.) [C] = Parallel (P) or Stand-by (S) pump designation [D] = Manual (M) or Automatic (A) alternation for multiple pumps GENERAL - This package shall be factory assembled with pump(s), heat exchanger, hydronic accessories, shell and tube heat exchanger, fabricated steel frame, interconnection piping( welded per ASME Section IX certified welders), UL-listed Industrial Control Panel factory wired for single-point field connection per NEC, (and including Condensate Steam Trap). PUMPS-Pump(s) shall be single, end-suction type with radically split, top center-line discharge, self-venting casing. Pump construction shall be cast iron, bronze fitted and shall be fitted with a long-life, product lubri-cated, drip tight mechanical seal, with O-ring seat re-tainer. Impeller shaft to be 416SS fitted with a SS shaft sleeve and be supported by two heavy duty ball bear-ings. The design shall allow back pull out servicing, enabling the complete rotating assembly to be removed without disturbing casing piping connections. The pump shall be mounted on a rigid, single base plate and by flexible with guard to the motor. Seal shall be rated for continuous duty at 270oF, motor shall be open drip proof, NEMA MG-1 with 1.15 service factor HEAT EXCHANGER - Heat exchanger shall be shell and tube type with removable tube bundle. Shell is carbon steel with cast iron heads and tube sheets. Tubes are ¾” OD copper. Unit is rated for 150 psig at 375 oF. Shell-side connections 4” and larger are 150 lb. ANSI flanges and all 3” and smaller are NPT connec-tion. Unit shall carry U-1 form and have ASME stamp for 150 psig operation. AIR REMOVAL EQUIPMENT- System shall in-clude one tangential air separator with internal stainless steel collector tube. Connections to be flanged with a rating of 150 psig. System shall be equipped with ¾” Pressure Relief Valve, ¾” Pressure Regulating Valve, ASME Compression / Expansion Tank (sized by or provide system volume and temperature difference), and tank fitting, sight glass, and tank drain connections to tank. TRIPLE DUTY VALVE- System shall include, on the discharge of each pump, a combination valve incor-porating three functions in one body: tight shut-off, spring closure type silent non-slam check, and flow measured/throttling. Valve body shall be ductile iron with two ¼” NPT connections on each side of the valve seat. The valve disc shall be bronze plug disc type with high impact engineered resin seat to ensure tight shut-off and silent check valve operation. Valve stem shall be SS with flat surfaces provided for adjustment with open end wrench. SUCTION DIFFUSER- System shall include, on the suction of each pump a suction diffuser with cast iron body, outlet guide vanes and removable SS strainer. CONTROL PANEL - System shall include one (1) UL - Listed, NEMA 12, Industrial Control Panel with single-point power connection, pre-wired to all electrical compo-nents. Panel shall have thru-the-door fused disconnect; magnetic circuit breaker supplementary motor protector with fast-closing contacts, non-reversing 3-pole contactor, and variable setting, bi-metallic overload relay for each motor; 30 mm Foundry-duty switches; 30 mm Corrosion Resistant pilot lights; control transformer; Automatic Alternator (if required). Operation of each pump shall be Hand-Off-Auto with external connection to terminal blocks. When standby pump(s) are used, the standby pump(s) shall manually/automatically (customer speci-fied) start on primary pump failure. All internal wiring shall be placed in conduit. STEAM TRAP - Steam trap shall be of the mechanical ball float type with cast iron body, NPT connections, and all stainless steel internals. A stainless steel balanced pressure thermostatic air vent shall be incorporated into the trap body withstanding 45 °F of superheat and resist-ing water-hammer without sustaining damage. Internals shall be serviceable without disturbing piping PILOT-OPERATED STEAM CONTROL VALVE - The control valve shall be pilot-actuated, diaphragm-operated, and shall be single-seated, with hardened stainless steel trim and cast iron body. The pilot shall be bolted directly to the valve body and shall be removable without disturbing control connections. The temperature setting shall be adjustable and indicated on a calibrated dial. Temperature sensor shall be solid fill. PNEUMATIC ACTUATED STEAM CONTROL VALVE - The control valve shall be pneumatically actu-ated with valve body constructed of cast iron and having stainless steel plug, seat, and stem. The pneumatic actua-tor shall be of the spring-closed design and shall have a fabric reinforced nitrile rubber diaphragm. Actuator yoke shall incorporate electro-pneumatic, intrinsically safe positioner requiring a 4-20 ma input signal, and com-pressed air connection for valve operation. The positioner shall compare the electrical signal from a controller with the valve position feedback to overcome varying differen-tial pressure, stem friction, and diaphragm hysterisis. MANUFACTURER - Shall assume system liability, and performance guarantee and warranty all equipment on system for 12 months after initial start-up. Typical Specifications for HTS-ITC