Feed Analyser DS2500- Brochure

Dedicated Analytical SolutionsNear infrared analysis just keeps on getting better. With the FOSS NIRS™ DS2500, near infrared analysis has taken yet another step towards ultimate performance. Combining exceptional accuracy across a broad wavelength range of 400 to 2500 nm with full compatibility with all your existing and future FOSS solutions, this instrument brings the future of near infrared technology one step closer. Designed for use in the laboratory or feed mill, the NIRS DS2500 is ideal for:• Routine control of intake for optimal use of raw materials• Routine production control for improved efficiency and economy• Final product monitoring on diverse control parametersSample ParametersDirect measurements of feed and forage samples in ground or unground form, for example direct measurement of pelletsFOSS global calibrations include: Fat, Protein, Moisture, Ash, Starch and Crude Fiber. Access to relevant reference analysis makes it possible to develop additional calibrations for parameters such as Amino Acids, NDF, ADF, Colour and more.NIRS™ DS2500 Feed and Forage analyserThe next step in NIR analysis2Unmatched optical performanceThe NIRS™ DS2500 uses highly accurate optical NIR technol-ogy to give best-in-class performance across the full wave-length range of 400 to 2500 nm. Regardless of whether you are testing moisture, fat and protein or more demand-ing parameters such as amino acids, ash or fibers, the NIRS DS2500 delivers precision results in under a minute. With this high performing instrument on your team, you can be sure that you are getting the highest level of quality control at all stages of production.100% calibration compatibilityThe NIRS DS2500 can be pre-calibrated with global data for the most common feed types and ingredients and is also 100% backwards compatible with FOSS NIRSystem™ II solutions, InfraXact™ and XDS™ instruments. Its compat-ibility makes it easy to leverage data from NIRSystem II, Inf-raXact and XDS units using straightforward migration paths without any loss of performance. Factory standardised It’s easy to get started using the NIRS DS2500 as every instrument that leaves the factory is hardware standardised. Light intensity, bandwidth and wavelength precision are thoroughly controlled in the final stages of production to ensure complete consistency between instruments. Furthermore, once an instrument is up and running, in-built measurement standards help to control its performance to ensure that no deviations occur over time. This keeps continuous control of consistency between instruments and makes it easy to add any new instruments to your operation. Multiple in-struments can easily use the same calibrations without any modifications.Built for the taskThe NIRS DS2500 has been created for high performance in even the harshest production conditions. Robust, easy-to-use and IP65 certified, it withstands humidity, dust, vibra-tions and temperature fluctuations. This high level of solidity makes the NIRS DS2500 suitable for at-line use by anyone in any production plant. Why choose FOSS?For decades FOSS has worked with the feed industry to keep pace with analysis demands. FOSS is unique in offering a range of dedicated solutions based on both indirect and reference methodas. FOSS solutions provide analysis and control throughout the produc-tion process,from raw material to finished product and from routine analysis to at-line and in-line process control.Support is provided by certified support engineers stationed close to our customers across the globe. Lo-cal, competent and certified they keep your analytical solution running at peak performance for maximum productivity, payback and profit. A range of proactive services is available for you to choose from according to your business requirements.Visit www.foss.dk for more information about how FOSS dedicated analytical solutions can help you to produce feed products effectively and with optimal profit.3Uncompromising and highly versatileThe new predispersive monochromotor technology used in the NIRS DS2500 ensures versatility and stability across the full spectral range from 400 to 2500 nm. With the highest possible signal-to-noise ratio, the NIRS DS2500 can effort-lessly manage analysis of demanding parameters such as amino acids as well as other low level parameters in need of high accuracy.The spectrometer is equipped with internal standards for control of light intensity, bandwidth and wavelength posi-tion. Its stability can be validated to ensure that data transfer is continuously seamless, even over time. Designed to deliver ongoing exceptional performance, the NIRS DS2500 mono-chromator will not normally need recalibration. However, internal as well as external standards can be used for auto-matic recalibration and quality control of the spectrometer. Online remote instrument managementFOSS Mosaic networking software allows you to connect your NIRS DS2500 to the internet for remote instrument manage-ment. Once connected, either a FOSS NIR specialist or your in-house team can manage and optimise the performance of your instrument(s) online without interrupting routine op-erations. With Mosaic you can manage all the settings on your instrument(s) and can carry out task such as:• Instrument and calibration surveillance• Instrument diagnostics for QC management• Slope and intercept adjustment• Calibration updates and optimisation• Central reporting• Protection of valuable data and calibrations• Online technical supportMosaic software also allows the user to remotely set up and monitor an instrument locally (LAN) without an internet connection.TechnologyNIRS™ DS2500 key features• Unmatched optical performance across the full wave-length range (400 - 2500 nm)• Factory standardised for seamless calibration transfer• 100% compatible with calibrations from FOSS NIRSystem™ II, InfraXact™ and XDS™ instruments• Consistent results even in harsh environments• Ready to use calibrations for feed and ingredients• Suitable for networking using LAN (local) or WAN (internet)• New predispersive monochromator• Wide range of cups and accessories for dry samples, liquids and slurries4Operational and calibration development softwareFOSS NIRS DS2500 operates on the user-friendly ISIscan Nova software that supports the latest calibration technologies, as well as networking options. Its many features include: • Automatic database storage of results• Supported regression methods: PLS, MPLS, LOCAL, FOSS-ANN prediction• Real-time outlier detection for each constituent• Graph and trend analysis display• Product control with control limits, target values and reports• User-defined fields for tracking sample information• LIMS compatibility (export only)• Customer support available onlineImproved traceability with RFID tagsA range of sample cups fitted with RFID tags (Radio Fre-quency Identification) can be used with the NIRS DS2500. In multi-product environments, this allows plant operators to significantly improve traceability by making sure that the right sample cups are used by all operators. Not only does this minimise risk of error, it also simplifies operation.Proven calibration developmentCalibration development is supported by proven WinISI cali-bration software, which includes PLS, MLR and LOCAL cali-bration algorithms, a calibration monitoring program and LOCAL database management.Users can develop their own product calibrations using Win-ISI calibration software for a number of diverse parameters such as Amino Acids, NDF, ADF, Colour and more.* WinISI can also be integrated with FOSS Mosaic networking software for remote calibration management. Simply create or adjust your product calibrations using WinISI and distrib-Calibration ProductsComponentsProtein Fat MoistureFibre (crude)Ash StarchCompound Feed*Ground 0,7 0,35 0,4 0,8 0,9 1,6Unground 0,85 0,45 0,45 1 1,1 1,9Dry pet food Cat, dog 0,7 0,35 0,4 0,8 0,9 1,6Plant based Feed ingredientsCereals** 0,35 0,35 0,45 0,4 0,5 1,5Corn Gluten 0,6 0,45 0,45 0,5 0,7 0,9Soymeal 0,7 0,4 0,45 0,5 0,45 -Rape seed meal 1 0,4 0,5 0,8 0,9 -Animal byproductsMeat & Bone meal0,7 0,4 0,4 - 0,8 -Fish meal 0,7 0,3 0,3 - 0,8 -* Cattle, poultry, pig, goat, sheep ** Wheat, Barley, Corn, Rye, OatThe standard error of prediction (SEP) is the standard deviation (SD) of dif-ferences between Near-infrared Spec-troscopy (NIRS) predictions and the associated reference data. The results of NIRS testing are usually compared to those of reference testing on the same samples.ute them to your instruments using Mosaic. Mosaic can also collect sample data from your production plants for calibra-tion development.FOSS Global and regional calibrations The NIRS DS2500 can be ordered pre-calibrated with global or regional calibrations for many types of feed and feed in-gredients. FOSS global calibrations** are based on extensive samples from different regions and countries collected over the years.This means they are robust, low maintenance and easy to use already from day one, and full calibration support is available using our remote networking software Mosaic. Regional calibrations contain fewer samples, or are of re-gional interest. Please contact your local FOSS sales repre-sentative to find out more. Part of a complete high performing solutionWhether you are new to NIR or an experienced user, FOSS offers a complete and customised support program*** for your NIRS DS2500.• On site preventive maintenance visits• Preventive maintenance parts• Software updates • Remote instrument surveillance• On-line and off-line calibration support• Discounts on customised calibration development service• Discounts on additional service visits• Self maintenance training and video on demand support• Priority support response* Please note that calibration development requires access to good data reference analysis of the desired parameters.** FOSS global calibrations include Protein, Moisture, Ash, Starch and Crude Fiber.*** Not all services are available in all countries.5SpecificationsFeature SpecificationDimensions (W x D x H) 375 x 490 x 300 mmWeight 27 kgDegree of protection IP 65Measurement mode Reflectance or transflectance (for liquids)Wavelength range 400 - 2500 nmDetector Silicon (400 - 1100 nm), Lead Sulfide (1100 - 2500 nm)Optical bandwidth 8.75 ±0.1 nmSpectral resolution 0.5 nmNumber of data points 4200Absorbance range Up to 2 AUAnalysis time <1 minute*Wavelength accuracy <0.05 nmWavelength precision(Based on a single analyser) <0.005 nmWavelength precision instrument-to-instrument(Based on a group of analysers)<0.02 nmPhotometric noise** 400 - 700 nm < 50 micro au700 - 2500 nm < 20 micro au* Adjustable** Noise = RMS for 10 co-added, 10 second scansFOSS Foss Allé 1DK-3400 HilleroedDenmarkTel.: +45 7010 3370Fax: +45 7010 3371info@foss.dkwww.foss.dk P/N 1026523, Issue 3 GB, September 2013Installation requirementsLegal dataThe equipment is CE labelled and complies with the following directives:• EMC (ElectroMagnetic Compatibility) Directive 2004/108/EC• LVD (Low Voltage Directive) 2006/95/EC• Packing and Waste Directive 94/62/EC• RoHS Directive 2002/95/EC• WEEE Directive 2002/96/EC• REACH Directive 1907/2006/ECPC requirementsContact your local FOSS representative for information.NIRS™ DS2500Voltage supply 100-240 V AC *, frequency 50-60 Hz, Class 1, protective earthAmbient temperature 5 - 40°CStorage temperature -20 to 70°CAmbient humidity < 93% RHMechanical environment Stationary during useEMC environment Laboratory use, Industry requirements*Mains supply voltage fluctuations not exceeding ±10% of the rated voltage.