Fiber Reinforced Polymer System (FRP) HydraWrap

HydraTech Engineered Products LLC • 10448 Chester Rd • Cincinnati, OH 45215 • 513-827-9169 1 HydraTech STD HYDRAWRAP SYSTEM Issue 2.09 PROPERTIES Primer Wet-Out Color Steel Blue Clear Working Life – 68ºF (20ºC) 15 minutes 15 minutes Dry Times – 68ºF (20ºC) 4 Hours 4 Hours % Vol Solids (ASTM 2369) 100 100 Shore D Hardness (ASTM D2240) 80 85 Mix Ratio - Pre-measured 1:1 Flash Point - > 200ºF (93ºC) Storage Life - Twelve months when stored in original sealed containers, between 50-77ºF (10-25ºC) PERFORMANCE DATA Composite System (two ply bidirectional ) Hoop 200C Hoop 300C Axial 300C Tensile Strength ASTM D3039 (ksi) 44.1 104 23.4 Tensile Modulus ASTM D3039 (msi) 4.44 8.26 2.21 % Elongation ASTM D3039 1.04 1.27 1.2 Flexural Strength ASTM D790 (ksi) 54.1 77.3 27.4 Flexural Modulus ASTM D-790 (msi) 2.36 3.8 1.27 CTE ASTM E831 (x10-6/°F) 5.6 Lap Shear ASTM D3165 ( ksi) 13.4 Poisson’s Ratio ASTM E132 0.249 Maximum Operating Temp (°F) 200 Cycling Thermal ASTM D6944 (0-200°F) >30 cycles Pressure (62% SMYS) 80% Corrosion 641 cycles Mechanical Damage (72% SMYS) 15% Gouge 15% Dent 11,092 cycles Burst 80% Corrosion 3,576 psi PRCI (72% SMYS) 40% Corrosion >4,155 psi 60% Corrosion >4,204 psi 75% Corrosion >4,243 psi Conforms to DOT regulations • PCC-2 Art 4.1, 4.2 • ASME B31.1•.3•.4•.8 • API 570 • ISO15649 • ISO13623 • ACI 440.2R08 For details regarding the testing associated with the provided data refer to the HydraWrap Testing and Design Sheet. HydraTech Standard HydraWrap System • HydraWrap is FRP repair system engineered to restore or enhance the structural integrity of pipe and infrastructure. • Each HydraWrap system is a uniquely designed high performance Carbon Fiber Reinforced Polymer (CFRP) Composite that consists of a 100% solids high build epoxy Primer, a 100% solids epoxy Wet-Out resin, and carbon fiber fabric. • The Primer provides excellent adhesion to a variety of substrates while allowing a sag free application at high film builds. • The Wet-Out resin is designed to thoroughly wet out the fiber forming a composite matrix with a very high tensile and flexural properties. ADVANTAGE • Rapid development of physical properties with ambient cure. No post cure required. • Chemical and Corrosion Resistant Structural Repair • High Tensile / Flexural Modulus and Strength • 100% Solvent-Free, Zero V.O.C. • Low temperature cure down to 40ºF (4ºC). • Restores Maximum Allowable Operating Pressure (MAOP) • Installed by fully trained application specialists • Full contract support services available The HydraTech HydraWrap system is a performance driven product that provides a chemical and corrosion resistant structural repair for infrastructure and the interior or exterior of pipe. The HydraWrap system is backed by our engineering staff that services each application with assessment and technical support. The HydraWrap system offers a low cost, long term solution to the most challenging demands of the industry. SUBSTRATE PREPARATION Substrate preparation dictates the adhesion performance of any coatings system. A properly prepped surface will ensure maximum life and performance of the system. Concrete: NACE No.6* / SSPC-SP13* Steel: NACE No.2* / SSPC-SP 10* NACE No.3 / SSPC-SP 6 NACE No.5 / SSPC-SP 12 *indicates recommended method HydraTech Engineered Products LLC • 10448 Chester Rd • Cincinnati, OH 45215 • 513-827-9169 2 PERFORMANCE DATA CHEMICAL RESISTANCE ASTM D543 (30 day immersion) Water No Effect Sodium Hydroxide 5% No Effect Ammonium Hydroxide 5% No Effect Sodium Hypochlorite (bleach) No Effect Ferric Chloride 1% No Effect Sulfuric Acid 20% No Effect Nitric Acid 1% No Effect Detergent Solution No Effect Gasoline No Effect Toluene No Effect ADHESION ASTM D4541 (24Hr cure) Cold Rolled Steel >2,000 psi Hot Rolled Steel >2,000 psi Cast Iron >2,000 psi 304 Stainless Steel >2,000 psi 316 Stainless Steel >2,000 psi Concrete Concrete Failure APPLICATION REQUIREMENTS Minimum Application Temp. 40ºF (4.4ºC) Maximum Relative Humidity 85% Substrate Temperature 5ºF (3ºC) above dew point Thinning Do not thin Cleaning Fluid Universal Equipment Cleaner Note To aid application at low temperatures, both components should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. INSTALLATION PROCEDURE • Prep substrate according to NACE / SSPC spec. • Measure fabric around pipe to ensure proper length. • Mechanically mix together both primer components until uniform. • Apply primer to prepared substrate via brush or spreader. • Mix both Wet-Out components for two minutes. • Apply Wet-Out to fabric via spreader or impregnator ensuring complete wet out of fabric. • Apply saturated fabric to wet primer ensuring a consistent, smooth wrap free of voids. • Allow system to completely cure. • If exposed to sunlight, top coat the wrap with a light stable top coat. For details regarding application refer to the HydraWrap Installation Procedure NOTE The HydraTech Standard HydraWrap System is not intended for applications with exposure to strong acids, organic acids, strong solvents (MEK, Acetone, Alcohol) or high temperatures (>200ºF). To be applied by certified personnel only. See MSDS for safety information. Unit Size Coverage PRIMER Pt 4.5 sqft Qt 9 sqft Hg 23.5 sqft WET-OUT Pt 4 sqft of fabric Qt 8 sqft of fabric (Primer coverage based on 32mil film build. Wet-Out coverage based on 99.36g/sqft of 300C fabric.)ORDER INFORMATION Part No. for standard kits consist of: System Code - Pipe Size - Pipe Style ex. SH-12-W (STD HydraWrap for 12” Weld Repair) System Code Pipe Size Pipe Style SH – Standard HydraWrap 4 – will wrap up to one 4” pipe 12 – will wrap up to one 12” pipe W – Weld HH – High Temp HydraWrap 6 – will wrap up to one 6” pipe 16 – will wrap up to one 16” pipe E – Elbow AH – Acid Resistant HydraWrap 8 – will wrap up to one 8” pipe 18 – will wrap up to one 18” pipe T – Tee PH – Potable Water HydraWrap 10 – will wrap up to one 10” pipe 24 – will wrap up to one 24” pipe SS –Strait Spiral Custom kits are supplied to accommodate nearly any installation HydraTech STD HYDRAWRAP SYSTEM