Fiber Sensor Amplifier FZ-10 Series Brochure

FIBERSENSORSLASERSENSORSPHOTOELECTRICSENSORSMICROPHOTOELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSE SENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASUREMENTSENSORSSTATIC CONTROLDEVICESLASERMARKERSPARTICULARUSE SENSORSEX-F70 /EX-F60SelectionGuideHD-T1M-DW1WaferDetectionEX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor MarkDetectionSmall / SlimObject DetectionFZ-10Color Mark Detection757Related InformationColor Detection Fiber SensorFZ-10 SERIESReliable and precise color discriminationConforming toEMC DirectiveUL RecognitionPNP output type availableTimerRed, green and blue LEDsFZ-10 incorporates red, green and blue LEDs as its beam sources, which promise longer lifetime and greater immunity against extraneous light than incandescent lamps and are also maintenance free.Easy set upJust pressing a button recognizes the reference color you want to detect as the criterion. There are two methods to set the criterion, manual teaching and auto-teaching. The tolerance adjuster also allows you to set the tolerance of color equivalence in 16 grades.LensesFibersRed LEDGreen LEDBlue LED Half mirrorsExcellent color detectabilityEach of the red, green and blue components is digitally processed so that precise color discrimination is possible.Can discriminate between white and yellow surfaces.Dully gold-plated surfaceis detected.High-speed response time: 1 msSmall traveling objects can be sensed even on a high-speed production line, due to its response time of 1 ms.Manual teaching Auto-teachingPlace a workpiece bearing the reference color under the fi ber head and press the teaching button.Keep pressing the teaching button until a workpiece bearing the reference color travels past the fi ber head.Four types of fi bers are availableFD-L51 (Standard type) FD-L52 (High precision type)Setting distance20 mm 0.787 infixedSpot diameterø5 mm ø0.197 inSetting distance10 mm 0.394 infixedSpotdiameterø2.5 mmø0.098 inFD-L53 (Extremely small spot type) FD-L54 (Long sensing range type)Spot diameterø1 mm ø0.039 inSetting distance5 mm 0.197 in fixedSpot diameter ø8 mm ø0.315 inSetting distance40 mm 1.575 infixedGeneral terms and conditions ............. P.1¦ Sensor selection guide ..... P.11~ / P.727~¦Glossary of terms… ...................... P.983 ~¦ General precautions ...................... P.986 ~¦http://www.sunx.comSUNX websiteFIBERSENSORSLASERSENSORSPHOTO-ELECTRICSENSORSMICROPHOTO-ELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSESENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASURE-MENTSENSORSSTATICCONTROLDEVICESLASERMARKERSPARTICULARUSESENSORSEX-F70 /EX-F60SelectionGuideWaferDetectionHD-T1M-DW1EX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor Mark DetectionSmall / SlimObject DetectionFZ-10Color Mark DetectionColor Detection Fiber Sensor FZ-10 SERIES 758SynchronizingsensorSynchronizingsensorSynchronizingsensorAPPLICATIONSDetecting labels on different colored objectsEven if objects are differently colored, FZ-10 reliably detects the same color label.Evaluating if objects are plated or not (Note 1)Its precise color resolution discriminates a bare metal surface from a plated metal surface.Detecting seals on boxesIt can reliably detect the presence of a seal on every package in the pharmaceutical, cosmetic, food, tobacco, and software industries.Notes: 1) FD-L52 fi ber head (high precision type) or FD-L53 fi ber head (extremely small spot type) is recommended for applications in which specular objects, having a high refl ective index are to be detected, e.g., evaluating if metal objects are plated or not.FD-L54 fi ber head (long sensing range type) is recommended for applications where the object wavers on the assembly line. 2) FZ-10 may not be able to detect color depending on object shape, color, glossiness, etc. Please test before actual use and contact our offi ce if you have any questions. ORDER GUIDE Amplifi ersType Appearance Model No. Emitting element OutputNPN outputtype FZ-11Red LEDGreen LEDBlue LEDNPN open-collector transistorPNP outputtype FZ-11P PNP open-collector transistorFibersType Appearance Setting distance Spot diameter Fiber cable length Model No.Standard 20 mm 0.787 in(fi xed)ø5 mm ø0.197 in(at the setting distance) 1 m 3.281 ft FD-L51High precision 10 mm 0.394 in(fi xed)ø2.5 mm ø0.098 in(at the setting distance) 1 m 3.281 ft FD-L52Extremely small spot5 mm 0.197 in(fi xed)ø1 mm ø0.039 in(at the setting distance) 1 m 3.281 ft FD-L53Long sensingrange40 mm 1.575 in(fi xed)ø8 mm ø0.315 in(at the setting distance) 1 m 3.281 ft FD-L54Accessory MS-DIN-3 (Amplifi er mounting bracket)•???ReferenceThreaded head fi berColor discrimination is also possible with FD-B8/FM2/G4 (standard fi ber for the FX-100/300/410 series) in combination with the FZ-10 series amplifi er.As a standard fi ber has a small head and is free-cut type, allowing you to cut the desired fi ber cable length, it can be mounted in a narrow space.FD-B8Setting distance: 8 mm 0.315 in (fi xed)• FD-FM2Setting distance: 5 mm 0.197 in (fi xed)• FD-G4Setting distance: 4 mm 0.157 in (fi xed)•M6 M6 M4Caution: They cannot be used in an application which needs precision sensing. P.762 DIMENSIONS P.761 PRECAUTIONS FOR PROPER USE P.760 I/O CIRCUIT DIAGRAMS P.759 ~SPECIFICATIONS P.758 ORDER GUIDEFIBERSENSORSLASERSENSORSPHOTO-ELECTRICSENSORSMICROPHOTO-ELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSESENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASURE-MENTSENSORSSTATICCONTROLDEVICESLASERMARKERSPARTICULARUSESENSORSEX-F70 /EX-F60SelectionGuideHD-T1M-DW1WaferDetectionEX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor MarkDetectionSmall / SlimObject DetectionFZ-10Color Mark Detection759 Color Detection Fiber Sensor FZ-10 SERIESAmplifi ers SPECIFICATIONS Type NPN output PNP outputItem Model No. FZ-11 FZ-11PApplicable fi bers FD-L51, FD-L52, FD-L53, FD-L54Supply voltage 12 to 24 V DC ± 10 % Ripple P-P 10 % or lessCurrent consumption 45 mA or lessSensing object Opaque or translucent object larger than the spot diameter of the applicable fi ber (Note 2)OutputNPN open-collector transistorMaximum sink current: 100 mAApplied voltage: 30 V DC or less (between output and 0 V)Residual voltage: 1 V or less (at 100 mA sink current)0.4 V or less (at 16 mA sink current)•••PNP open-collector transistorMaximum source current: 100 mAApplied voltage: 30 V DC or less (between output and +V)Residual voltage: 1 V or less (at 100 mA source current)0.4 V or less (at 16 mA source current)•••Utilization category DC-12 or DC-13Output operation Switchable either Coincident-ON or Incoincident-ONShort-circuit protection IncorporatedResponse time 1 ms or less (3 ms or less when auto-teaching has been engaged)IndicatorsPower indicator: Green LED (lights up when the power is ON, blinks during auto-teaching)Operation indicator: Red LED (lights up when the output is ON)* Both blink alternately when a manual teaching error occursBoth blink simultaneously when the output is short-circuitedTimer function Approx. 40 ms fi xed OFF-delay timer (switchable either effective or ineffective)Teaching Button operation, Switchable either manual-teaching or auto-teachingTolerance Adjustable in 16 grades with the tolerance adjusterEnvironmental resistancePollution degree 3 (Industrial environment)Ambient temperature –10 to +55 °C +14 to +131 °F (No dew condensation or icing allowed) (Note 3), Storage: –20 to +70 °C – 4 to +158 °FAmbient humidity 35 to 85 % RH, Storage: 35 to 85 % RHAmbient illuminance Incandescent light: 3,000 lx at the light-receiving faceEMC EN 60947-5-2Voltage withstandability 1,000 V AC for one min. between all supply terminals connected together and enclosure (Note 4)Insulation resistance 20 MO, or more, with 250 V DC megger between all supply terminals connected together and enclosure (Note 4)Vibration resistance 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours eachShock resistance 100 m/s2 acceleration (10 G approx.) in X, Y and Z directions for three times eachEmitting element Red LED / Green LED / Blue LED (Peak emission wavelength: 644 nm 0.025 mil / 525 nm 0.021 mil / 470 nm 0.019 mil, modulated)Material Enclosure: ABS, Case cover: Polycarbonate, Fiber lock lever: PPSCable 0.2 mm2 3-core cabtyre cable, 2 m 6.562 ft longCable extension Extension up to total 100 m 328.084 ft is possible with 0.3 mm2, or more, cable.Weight Net weight: 85 g approx.Accessories MS-DIN-3 (Amplifi er mounting bracket): 1 pc., Adjusting screwdriver: 1 pc.Notes: 1) Where measurement conditions have not been specifi ed precisely, the conditions used were an ambient temperature of +23 °C +73.4 °F.2) Make sure to confi rm detection with an actual sensor before use.3) The amplifi er should be used under the ambient temperature of +15 to +35 °C +59 to +95 °F when the tolerance adjuster is set from the 1st grade to the 4th grade, which provide fi ne color resolution.4) The voltage withstandability and the insulation resistance values given in the above table are for the amplifi er only.FIBERSENSORSLASERSENSORSPHOTO-ELECTRICSENSORSMICROPHOTO-ELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSESENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASURE-MENTSENSORSSTATICCONTROLDEVICESLASERMARKERSPARTICULARUSESENSORSEX-F70 /EX-F60SelectionGuideWaferDetectionHD-T1M-DW1EX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor Mark DetectionSmall / SlimObject DetectionFZ-10Color Mark DetectionColor Detection Fiber Sensor FZ-10 SERIES 760FibersSPECIFICATIONSNotes: 1) Where measurement conditions have not been specifi ed precisely, the conditions used were an ambient temperature of +23 °C +73.4 °F.2) The sensing range of each fi ber is the range for which white non-glossy paper can be detected at the sensitivity for which teaching has been done with a white non-glossy paper (50 × 50 mm 1.969 × 1.969 in) at the respective rated setting distance and at the 16th grade (? mark) of tolerance.3) If the fi ber cable is bent at less than R25 mm R0.984 in or less, the detectability may deteriorate.4) Since fi ber FD-L51 (standard type) is easily affected by specular refl ection, it is possible that teaching may not be properly done or sensing may be unstable if objects of high refl ectivity (mirror, plated objects, copper foil, etc.) are sensed. When such objects are to be sensed, please use FD-L52 (high precision type) or FD-L53 (extremely small spot type) and make sure that the projected optical beam is perpendicular to the object surface. I/O CIRCUIT AND WIRING DIAGRAMS FZ-11 NPN output typeWiring diagram+–12 to 24 V DC± 10 %LoadBlackBrownBlueI/O circuit diagramColor code(Brown) +V(Black) Output100 mA max.Users’ circuitInternal circuit(Blue) 0 VLoadSensor circuitTrDZD+–12 to 24 V DC± 10 %Type Standard High precision Extremely small spot Long sensing rangeItem Model No. FD-L51 FD-L52 FD-L53 FD-L54Applicable amplifi ers FZ-11, FZ-11PSensing range (Note 2) 14 to 24 mm 0.511 to 0.945 in 8 to 11 mm 0.315 to 0.433 in 4 to 6 mm 0.157 to 0.236 in 30 to 50 mm 0.181 to 1.969 inSetting distance 20 mm 0.787 in (fi xed) 10 mm 0.394 in (fi xed) 5 mm 0.197 in (fi xed) 40 mm 1.575 in (fi xed)Spot diameter(at setting distance) ø5 mm ø0.197 in ø2.5 mm ø0.098 in ø1 mm ø0.039 in ø8 mm ø0.315 inAllowable bending radius R25 mm R0.984 in or more (Note 3)Fiber cable length 1 m 3.281 ftAmbient temperature –20 to +70 °C –4 to +158 °F (No dew condensation or icing allowed), Storage: –20 to +70 °C –4 to +158 °FAmbient humidity 35 to 85 % RH, Storage: 35 to 85 % RHMaterial Fiber core: Acrylic, Sheath: Polyethylene, Fiber head: Polycarbonate, Lens: Polyalylate (FD-L54: Acrylic)Weight Net weight: 15 g approx.Symbols … D : Reverse supply polarity protection diodeZD: Surge absorption zener diodeTr : NPN output transistorFZ-11P PNP output typeI/O circuit diagram Wiring diagramDZDTr 100 mA max.Users’ circuitInternal circuitSensor circuit(Black) Output(Blue) 0 V+–12 to 24 V DC± 10 %LoadColor code(Brown) +V+–12 to 24 V DC± 10 %LoadBlackBrownBlueSymbols … D : Reverse supply polarity protection diodeZD: Surge absorption zener diodeTr : PNP output transistorFIBERSENSORSLASERSENSORSPHOTO-ELECTRICSENSORSMICROPHOTO-ELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSESENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASURE-MENTSENSORSSTATICCONTROLDEVICESLASERMARKERSPARTICULARUSESENSORSEX-F70 /EX-F60SelectionGuideHD-T1M-DW1WaferDetectionEX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor MarkDetectionSmall / SlimObject DetectionFZ-10Color Mark Detection761 Color Detection Fiber Sensor FZ-10 SERIES PRECAUTIONS FOR PROPER USE Refer to p.986 ~ for general precautions.Amplifi erSettingDuring teaching, the FZ-10 series resolves the color projected by the spot into red, green, and blue components which are processed as numerical values and stored into the EEPROM memory. If, during teaching, the spot area is not fi lled by one uniform color, such as when the target objects are smaller than the spot area, or are partly projected upon, then colors other than the one you want to detect may also be sensed. Make sure that objects fi ll the whole spot area during teaching, as well as, sensing.The taught data is saved in the EEPROM even when the sensor power supply is switched off. However, the guaranteed rewrite operations are limited to 100,000 times because of its lifetime.To manipulate the DIP switches, use a pair of tweezers, etc., with a tip width of 0.8 mm 0.031 in approx.••WorkpieceEmitting spotProcedure1 ?? 2 ?? 3 ?? 4Setting reference colorSetting output operationSetting timer operationSetting toleranceSetting toleranceThe tolerance adjuster determines the tolerance of equivalence with respect to the reference color in 16 grades.Set the arrow mark of the adjuster to the desired grade from 1st to 16th using the adjusting screwdriver.When the grade is changed, the output is turned ON, once, for resetting.Even if the grade is changed, the reference color taught earlier does not change until the sensor is taught again.When performing auto-teaching, it is possible that teaching may fail depending upon the tolerance grade. If this happens, change the tolerance grade and repeat the teaching.•••••ToleranceadjusterPrecisesensingrange146104812FINEFor 16th to 5th grade, color identifi cation is done based upon the color (red, green, blue) component ratio. For 4th to 1st grade (precise range), brightness is also considered for color identifi cation. Hence, when the adjuster is set to the FINE side (4th to 1st grade), minute differences in gloss or color shades are also detected.•Grade 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1? FINEPrecise rangeNot identifiedTolerance of equivalenceNot identifiedReference colorOthersDo not use during the initial transient time (0.5 sec.) after the power supply is switched on.Periodical teaching should be done to maintain stable sensing condition.••FiberMountingMount with two M3 screws with a tightening torque of 0.5 N·m or less.•M3 screwsSeveral fi ber heads of FD-L51, FD-L52, FD-L53 and FD-L54 can be mounted close together as long as their emitted spots do not overlap.•OthersIf the bending radius is smaller than the allowable value, the sensing performance may deteriorate.Wipe dirt or stains from the sensing faces with a soft cloth. Do not use any organic solvent for cleaning.Ensure that any strong extraneous light is not incident on the receiving face of the fi ber head.Do not move or bend the fi ber cable after the sensitivity setting. Detection may become unstable.Keep the fi ber head surface intact. If it is scratched or spoiled, the detectability will deteriorate.Do not expose the fi ber cable to any organic solvents.Ensure that the fi ber head is not directly exposed to water. A water drop on the fi ber head deteriorates the sensing.Do not apply excessive tensile force to the fi ber cable.••••••••Never use this product as a sensing device for personnel protection.In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.••FIBERSENSORSLASERSENSORSPHOTO-ELECTRICSENSORSMICROPHOTO-ELECTRICSENSORSAREASENSORSSAFETYCOMPONENTSPRESSURESENSORSINDUCTIVEPROXIMITYSENSORSPARTICULARUSESENSORSSENSOROPTIONSWIRE-SAVINGSYSTEMSMEASURE-MENTSENSORSSTATICCONTROLDEVICESLASERMARKERSPARTICULARUSESENSORSEX-F70 /EX-F60SelectionGuideWaferDetectionHD-T1M-DW1EX-F1LX-100FZ-10NA1-11Metal-sheetDouble-feed DetectionGDOtherProductsLiquid LeakDetectionLiquid LevelDetectionColor Mark DetectionSmall / SlimObject DetectionFZ-10Color Mark DetectionColor Detection Fiber Sensor FZ-10 SERIES 762 DIMENSIONS (Unit: mm in) The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.comAmplifi er mounting bracket (Accessory for FZ-11?)MS-DIN-3100.39418.50.728200.7874.4215150.591ø1.8 ø0.071220.866271.0632 0.0790.7 0.0280.30.012t 12 0.079351.378100.394 5.5 0.2174.40.17320.0792-ø4.4 ø0.173 holes0.0790.5910.173Note: The top view is shown without the cover.Amplifi erFZ-11 FZ-11PAssembly dimensions with attached amplifi er mounting bracketBeam- emittingpart Beam-receivingpartPower indicator (Green)Operation indicator (Red)Fiber lock leverSetting mode selection switchTolerance adjusterTeaching button200.78780.3152-ø4.4 ø0.173holes29.11.14610.50.4137.50.29520.50.807170.669100.39410.50.41330.11831.51.240Attached amplifier mounting bracket (MS-DIN-3)ø4.2 ø0.165 cable, 2 m 6.562 ft long140.55129.11.1464.4 0.173 20.07936.51.43719.10.752150.5912 0.07920.0794.40.1735.50.217 9 0.354ø7.6 ø0.2993 0.118Suitable for 35 mm 1.378 inwidth DIN rail672.638FiberFD-L52FiberFD-L5180.315281.102210.827100.3944.50.1772 0.079 120.47280.315 50.1972-ø3.2 ø0.126 mounting holesø4ø0.157ø2.2 ø0.087Heat-shrink tubeTag mark on beam-emitting fiber cable311.220 19.50.7681,00039.370100.394240.94550.1972-ø3.2 ø0.126 mounting holesHeat-shrink tubeTag mark on beam-emitting fiber cable331.2991,00039.37080.315301.181120.472ø4ø0.15719.50.768100.3942 0.079100.3944.50.177ø2.2 ø0.08780.315FiberFD-L54FiberFD-L53301.18140.15770.27650.197Heat-shrink tubeTag mark on beam-emitting fiber cable2-ø3.2 ø0.126 mounting holes351.3781,00039.370321.260ø4ø0.157ø2.2 ø0.08719.50.768100.39480.315120.472100.394261.024130.5126.50.256120.47270.276Heat-shrink tubeTag mark on beam-emitting fiber cable2-ø3.2 ø0.126 mounting holes341.3391,00039.3701.5 0.059ø4ø0.157ø2.2 ø0.08719.50.768100.39480.315120.472Material: Cold rolled carbon steel (SPCC)(Uni-chrome plated)