Fiberdur Catalogue

TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 1/5 Date: 08/10 Subject to alterations because of engineering process Glassfiber reinforced vinyl ester resin pipes (phenacrylate resin) GRP-Pipe, Type VE 16, DN 25-1000 with coupling, DN 1200 plain ends Structure of pipe from inside to outside 1. Corrosion resistant layer (chemical protection layer), consisting of resin and C-glass veil, thickness about 0,5 mm 2. E-textile glass rovings in the form of cross wound layers, impregnated with resin 3. Corrosion resistant layer outside with resin and polyester veil Wall thickness and number of layers of the reinforcing material according to the requirements. The winding angle is 54°. Glass content in the structural layer is 70 ± 5 % (weight), in the chemical protection- and abrasion layer 25 ± 5 % (weight). Material - Resin/Hardener Phenacrylate resin (vinylester resin)/Organic peroxides (hot curing) - Rovings E-textile glass rovings according to DIN 61855, 1.200/2.400 tex - Veil Inside C-glass veil with a weight per area of approx. 30 g/m² Outside polyester veil with a weight per area of approx. 30 g/m² Fabrication The GRP-pipes are manufactured by filament winding process on the basis of phenacrylate resin (vinyl ester resin). Hot curing occurs in a curing station at a temperature of more than 90° C. This curing results in a thorough impregnation of the elementary fibres. Production lengths of the pipes are approx. 6 m for DN 25-80, 10 m for DN 100 and larger. The available dimensions are DN 25 – DN 1200. TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 2/5 Date: 08/10 Subject to alterations because of engineering process Normes and guidelines - following DIN 16870 and DIN 16965 - KRV-data sheet A 9.8.1 - KRV-installation guidelines A 9.8.4 - Long-Term-Test according to ASTM D 2992 Quality Assurance Control - QM-Manual Fiberdur - ISO 9001:2008 TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 3/5 Date: 08/10 Subject to alterations because of engineering process GRP-Pipe dimensions, Type VE Pressure class: 16 bar Delivery lengths: DN 25 – DN 80 about 6 m from DN 100 about 10 m DN d2 mm d1 mm s4 mm s3 mm L/M KG/M Art.-No. VE 25 29,8 2,4 1,6 0,5 0,4 6011140025 40 44,8 2,4 1,6 1,3 0,6 6011140040 50 54,8 2,4 1,6 2,0 0,7 6011140050 65 69,8 2,4 1,6 3,3 0,9 6011140065 80 84,8 2,4 1,6 5,0 1,1 6011140080 100 104,8 2,4 1,6 7,9 1,4 6011140100 125 130,6 2,8 2,0 12,3 2,0 6011140125 150 156,4 3,2 2,4 17,7 2,8 6011140150 200 208,0 4,0 3,2 31,4 4,6 6012140200 250 258,8 4,4 3,6 49,1 6,3 6012140250 300 311,2 5,6 4,8 70,7 9,7 6012140300 350 362,8 6,4 5,6 96,2 12,9 6012140350 400 414,4 7,2 6,4 125,6 16,6 6012140400 450 466,0 8,0 7,2 159,0 20,7 6012140450 500 516,0 8,0 7,2 196,3 23,0 6012140500 600 619,2 9,6 8,8 282,6 33,1 6012140600 700 722,4 11,2 10,4 384,7 45,0 6012140700 800 825,6 12,8 12,0 502,4 58,8 6012140800 900 927,2 13,6 12,8 635,9 70,3 6012140900 1000 1030,4 15,2 14,4 785,0 87,3 6012141000 1200 1234,0 17,0 16,2 1130,4 118,0 6014141200 d1 s4 d2 s3 L/M KG/M Art.-No. Outside diameter Wall thickness Inside diameter Wall thickness reinforced Contents of pipe Weight Article-No. Outside diameter tolerances DN 25 – DN 100 +1,7 -0,6 mm DN 125 – DN 300 +2,4 -1,0 mm DN 350 – DN 450 +3,3 -1,5 mm > DN 500 +4,2 -2,0 mm TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 4/5 Date: 08/10 Subject to alterations because of engineering process Glassfiber reinforced vinyl ester resin fittings (phenacrylate resin) GRP-Fittings Type VE 16 Fabrication The fittings such as elbows, t-pieces, reducers, couplings and collars etc. are manufactured by filament winding and Hand Lay Up process with integrated bell. Fixed-flanges up to DN 300 are press moulded or filament wounded. Loose-flanges will be delivered as steel-loose-flanges galv., PP/steel- or GRP-loose-flanges. Material and structure Resin, hardener, reinforcing materials and curing conditions correspond largely to pipe production, additionaly E-textile glass rovings according to DIN 61854 are used. FIBERDUR NOTES FOR PLANNING, CONSTRUCTION AND INSTALLTION OF GRP-PIPING SYSTEMS Planning, construction, processing and installation are made according to our guidelines. Connections between pipe and fitting can be made by adhesive bonded couplings (cylindrical or conical) with a two component resin adhesive. Flange connections can be made as fixed-flanges or collar and steel-loose-flange connection. Lamination connection and mechanical couplings can be used without any problems. TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 5/5 Date: 08/10 Subject to alterations because of engineering process Connections Guidelines - Planning with FIBERDUR (see catalogue Fiberdur) - KRV notes for planning and construction GRP-piping systems - FIBERDUR-instructions for handling - KRV instructions for installation GRP industrial pipes A 9.8.4 The data sheets for fittings can be submitted upon demand. • Cylindrical bonded connection: The connection consists of a cylindrically cut pipe end and a slightly conical socket. • Conical bonded connection: The connection consists of a 2°conically machined end and a 2° conical socket (From DN 200 PN 16 and also from DN 350 PN 10) Adhesive EP 220 (Epoxy resin) 2-Component-Bonding system Quantity per charge: 560 gr Resin (Part A): 380 gr Hardener (Part B): 180 gr. For adhesive EP 220, always mix the total quantities for each charge. Alternative mixing proportions are not permitted. The hardener is added to the resin and both components thoroughly mixed in the container. The adhesive is ready for use when mixture is of a uniform consistency.