Fiberdur Installation Guide

TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 1/5 Date: 08/10 Subject to alterations because of engineering process Glassfiber reinforced epoxy resin pipes GRP-Pipe, Type NAVICON EP 10, DN 150-1000 with coupling, from DN 1200 plain ends For applications in zones of high explosion risk in the chemical industry, and especially in the shipbuilding industry, Fiberdur supplies NAVICON pipes, providing continuously good conduction. Conductivity is optimised by a special carbon-fibre. Surface resistance is <106 Ohm/m. Structure of pipe from inside to outside 1. Corrosion resistant layer (chemical protection layer), consisting of resin and C-glass veil, thickness about 0,5 mm 2. E-textile glass rovings in the form of cross wound layers, impregnated with resin 3. Corrosion resistant layer outside with resin and polyester veil about 0,3 mm Wall thickness and number of layers of the reinforcing material according to the requirements. The winding angle is 54°. Glass content in the structural layer is 70 ± 5 % (weight), in the chemical protection- and abrasion layer 25 ± 5 Gew.-% (weight). Temperature: -40° C up to 130° C (long term) Fabrication The GRP-pipes are manufactured by filament winding process on the basis of epoxy resin. Curing occurs in a curing station at a temperature of more than 120° C. This curing results in a thorough impregnation of the elementary fibres. Production lengths of the pipes are approx. 10 m for DN 100 and larger. The available dimensions DN 25-1200. TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 2/5 Date: 08/10 Subject to alterations because of engineering process Material - Resin/Hardener: Epoxy resin/Amines (hot curing) - Conductive additive - Rovings: E-textile glass rovings according to DIN 61855, 1.200/2.400 tex - Veil: Inside C-glass veil with a weight per area of approx. 30 g/m² Outside polyester veil with a weight per area of approx. 30 g/m² Normes and guidelines - following DIN 16870 and DIN 16965 - KRV-data sheet A 9.8.1 - KRV-installation guidelines A 9.8.4 - Long-term-test according to ASTM D 2992 Quality Assurance Control - QM-Manual TPR Fiberdur - ISO 9001:2008 TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 3/5 Date: 08/10 Subject to alterations because of engineering process GRP-Pipe dimensions, Type NAVICON EP Pressure class: 10 bar Delivery lengths: DN 25 – DN 80 about 6 m from DN 100 about 10 m DN d2 mm d1 mm s4 mm s3 mm L/M KG/M Art.-Nr. EP 25- 125 see working pressure PN 16 150 154,8 2,4 1,6 17,7 2,1 6011230150 200 205,6 2,8 2,0 31,4 3,2 6011230200 250 257,2 3,2 2,4 49,1 5,2 6011230250 300 308,0 4,0 3,2 70,7 6,9 6011230300 350 359,6 4,8 4,0 96,2 9,6 6012230350 400 409,6 4,8 4,0 125,6 11,0 6012230400 450 461,2 5,6 4,8 159,0 14,4 6012230450 500 511,2 5,6 4,8 196,3 16,0 6012230500 600 612,8 6,4 5,6 282,6 21,9 6012230600 700 714,4 7,2 6,4 384,7 28,8 6012230700 800 816,0 8,0 7,2 502,4 36,6 6012230800 900 917,6 8,8 8,0 635,9 45,2 6012230900 1000 1020,8 10,4 9,6 785,0 59,4 6012231000 1200 1224,0 12,0 11,2 1130,4 82,2 6012231200 d1 s4 d2 s3 L/M KG/M Art.-No. Outside diameter Wall thickness Inside diameter Wall thickness reinforced Contents of pipe Weight Article-No. Outside diameter tolerances DN 25 – DN 100 +1,7 -0,6 mm DN 125 – DN 300 +2,4 -1,0 mm DN 350 – DN 450 +3,3 -1,5 mm > DN 500 +4,2 -2,0 mm TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 4/5 Date: 08/10 Subject to alterations because of engineering process Glassfiber reinforced epoxy resin fittings Fittings Type NAVICON EP 10 Fabrication The fittings such as elbows, t-pieces, reducers, couplings and collars etc. are manufactured by filament winding and Hand Lay Up process with integrated bell. Fixed-flanges up to DN 300 are press moulded or filament wounded. Loose-flanges will be delivered as steel-loose-flanges galv., PP/steel- or GRP-loose-flanges. Material and structure Resin, hardener, reinforcing materials and curing conditions correspond largely to pipe production, additionally E-textile glass rovings according to DIN 61854 are used. FIBERDUR NOTES FOR PLANNING, CONSTRUCTION AND INSTALLTION OF GRP-PIPING SYSTEMS Planning, construction, processing and installation are made according to our guidelines. Connections between pipe and fitting can be made by adhesive bonded couplings (cylindrical or conical) with a two component resin adhesive. Flange connections can be made as fixed-flanges or collar and steel-loose-flange connection. Lamination connection and mechanical couplings can be used without any problems. TECHNICAL SPECIFICATION TPR Fiberdur GmbH & Co. KG. Industriepark Emil Mayrisch, D-52457 Aldenhoven. Tel.: (0 24 64) 9 72-0. E-Mail: info@fiberdur.com www.fiberdur.com Page 5/5 Date: 08/10 Subject to alterations because of engineering process Connections Guidelines - Planning with TPR FIBERDUR (see catalogue Fiberdur) - KRV notes for planning and construction GRP-piping systems - FIBERDUR instructions for handling - KRV instructions for installation GRP industrial pipes A 9.8.4 The data sheets for fittings can be submitted upon demand. • Cylindrical bonded connection: The connection consists of a cylindrically cut pipe end and a slightly conical socket. • Conical bonded connection: The connection consists of a 2°conically machined end and a 2° conical socket (From DN 200 PN 16 and also from DN 350 PN 10) Adhesive EP 220 (Epoxy resin) 2-Component-Bonding system Quantity per charge: 560 gr Resin (Part A): 380 gr Hardener (Part B): 180 gr. For adhesive EP 220, always mix the total quantities for each charge. Alternative mixing proportions are not permitted. The hardener is added to the resin and both components thoroughly mixed in the container. The adhesive is ready for use when mixture is of a uniform consistency.