Fournier Industries Inc. - Brochure

OPTIMUM-CVROTARY PRESSDEWATERING...Municipal and Industrial Waste Water ApplicationsTHE FOURNIER PRESS TECHNOLOGYThe FOURNIER PRESS is in the forefront of municipal and industrial sludge dewatering technology.The principle of operation is simple. Sludge is fed into a rectangular channel, and rotates between two parallel revolving stainless steel chrome plated screens. The filtrate passes through the screens as the flocculated sludge advances within the channel. The sludge continues to dewater as it travels around the channel, eventually forming a cake near the outlet side of the press. The frictional force of the slow moving screens, coupled with the controlled outlet restriction, results in the extrusion of a very dry cake.The benefits derived from using the FOURNIER ROTARY PRESS have been well documented and are translated into huge savings for the customer by means of performance, operation and maintenance.Fournier industries inc.3787 West Frontenac blvd, thetford Mines Quebec, canada G6H 2B5Phone: 418 423-4241 Fax: 418 423-7366genera l@fourn ie r indust r ies .comwww. ro ta r y -p ress .comPolymer feed systemsA wide variety of manual and fully automatic liquid and dry-feed polymer systems are available.off-the-shelf units as well as custom systems respond to every customer’s individual needs.From the smallest flow to clarifier-feed systems, any size can be quickly assembled and shipped to your site or included for delivery with your dewatering system.Shaftless screw conveyorscustom-engineered for your application, hollow-flight (or shaftless) screw conveyors can be fitted with any accessory for total plant automation.standard screw sizes from 8” to 16” allow a variety of feed rates for different size systems.Lengths from 10 ft to over 100 ft can be combined for virtually any layout.Sludge blenders and other accessoriesHaving many years of custom-fabrication experience, our engineering staff can tackle any project and provide a complete package solution to your biosolids handling application.truck bodies and customized mobile containers can be equipped with a host of features particular to your requirements, allowing you to optimize your operation for the most beneficial use.Your local representative Printed in canada GRAPHISSIMOSpare Parts InventoryFournier industries inc. maintains a full inventory of spare parts for all models of our rotary Press. our parts department can ship orders for next day delivery within much of continental north America.Machining CapabilityMany large multi-function machining centres are used in the manufacturing of rotary Press components.Production CapabilitiesParts for rotary Presses are produced in series. this allows us to reduce production costs and improve quality of the individual components.Expertise since 1960Fournier industries inc. has been manufacturing machinery since 1960. At our head office and factory, located in the Quebec mining area, we continue to provide quality products and service to a wide range of international customers.ACCESSORIES & MOREPrint : 02/2013us Patent 7,166,229ACC C BSPECIFICATIONS B BAA 1 6 7 7 7661 1 2 2 3 334 45 51 62 345Fournier industries inc. specializes in the manufacturing of mechanical equipment and has done so since 1960. the company's technical abilities and expertise involve design, lab and pilot testing, commissioning and training. the Fournier Press' performance can be demonstrated through the use of our mobile units.resulting from many years of research and development, the technical advances implemented in the Fournier Press are well demonstrated in nume rous applications throughout the world. due to its reliability, the Fournier rotArY Press requires very little supervision. it is the only dewatering technology that is safe for stand-alone automatic operation and can be monitored and operated by remote control.> Totally enclosed> Low odor levels> Low speed> Little maintenanceHOW IT WORKS...sludge is fed at low pressure into a space between two parallel filtering elements.As the free water comes away from the sludge, solids accumulate in the channel until enough pressure is generated against the outlet gate. the filtering element’s slow speed rotation generates enough back pressure to dewater the remaining solids and extrude a dry cake.Low maintenance, low power consumption and reduced polymer usage translate into lower operating costs.Principle of operationSPECIFICATIONSADvANTAGESPerformance¦ consistently high cake dryness¦ competitive throughput¦ High capture rates¦ reduced airborne contaminantsOperation¦ continuous process¦ equipment totally enclosed with reduced odor concerns¦ easy start-up and shut-down procedures¦ Very simple to operate¦ requires very little supervision¦ can be completely automated and remotely controlledMaintenance¦ robust construction¦ small number of mechanical parts¦ slow rotation speed¦ reduced corrosive exposure to nearby equipment¦ Automated 5 minutes/day self-cleaning cycle (optional)Economy¦ savings on final disposal costs¦ Minimal space requirements¦ Low maintenance costs¦ reduced labor costs¦ Low energy consumption¦ Low water usagethe Fournier cV-optimum rotary dewatering Press is the latest development in the 20-year history of the technology.Winner of the 2002 WeF innovative technology Award, this canadian invention has undergone several upgrades over the years.From the first version, involving a large shaft-mounted gear unit, large support bearings and base, the units are now manufactured with a 36” diameter dewatering channel that far surpasses earlier versions.A single-width channel has now proven itself able to dewater all varieties of sludge, allowing a single machine to be used anywhere, without physical modification.With more than 140 units installed and running in over a dozen countries, the Fournier rotary Press is the market leader in its category.A dedicated team of more than 160 employees approaches each new year as a challenge, charged with finding new ways to improve the current model without increasing costs.A large parts inventory is maintained for all previous models of the rotary Press, ensuring that customers who enjoy their own model year can rest assured they will always be able to obtain replacement parts.retro-fit kits are available for those customers wishing to upgrade their unit to the newest technology available.> Low power consumption> Small footprint> New Optimized 36" dia. channel surpasses previous modelsProcess schematic1 Polymer Storage Tank2 Polymer Metering Pump3 Sludge Feed Pump4 Flocculator5 Rotary PressSCREENSEALFILTRATE FILTRATE RESTRICTION ZONECOVERCAKE FORMATIONCAKE EXTRUSIONSLUDGEFEEDSLUDGESTATIC MECHANICAL COMPONENTROTATING MECHANICAL COMPONENTDEWATERING SLUDGE (CAKE)FILTRATE FLOWAINTERIOR OFCHANNELOUTLET FORFILTRATEA1 1/2 "3/4 "1/2"241351 1/2 "3/4 "1/2"POLYMERWASH WATERINTERMITTENTFILTRATECAKESLUDGEFull-size Pilot Machineour utilization of a full-scale pilot eliminates the need for uncertain scale-up values in the final installation. What you see is what you getISO-9001 : 2000 Fournier industries inc. is an iso-registered manufacturer, assuring the highest level of quality-control. All parts are subjected to rigorous verification before they are installed in your machine.CUTTING EDGE TECHNOLOGYACC C BSPECIFICATIONS B BAA 1 6 7 7 7661 1 2 2 3 334 45 51 62 3451 DEWATERING UNIT2 GEAR UNIT3 FEED INLET4 MOTOR5 FILTRATE DISCHARGE6 CAKE OUTLET7 BASE1 DEWATERING UNIT2 GEAR UNIT3 FEED INLET4 MOTOR5 FILTRATE DISCHARGE6 CAKE OUTLET7 BASEModeL diMensions in. (mm)ModeL no.5-900/5000cV 4-900/4000cVdeWAterinG AreA Ft2 (m2)53,8 (5,00)43,1 (4,00)A B* c92,8 (2358)91,3 (2320)75,4 (1915)75,4 (1915)123,0 (3124)101,6 (2580)WeiGHtLb (kg)MotorHP (kW)12235 (5550)10280 (4663)20,0 (15,0)15,0 (11,1)45 36 (900)6-900/6000cV 64,6 (6,00) 92,8 (2358) 75,4 (1915) 144,4 (3668) 13649 (6191) 20,0 (15,0)6 36 (900)36 (900)cHAnneL WHeeL Ø in. (mm)ModeL diMensions in. (mm)ModeL no.2-900/2000cV1-900/1000cVdeWAterinG AreA Ft2 (m2)21,5 (2,00)10,8 (1,00)A B* c77,5 (1969) 70,3 (1785)72,0 (1830)72,0 (1830)64,8 (1646)40,5 (1028)WeiGHtLb (kg)MotorHP (kW)6854 (3109)3966 (1799) 7,5 (5,6)5,0 (3,7)12 36 (900)3-900/3000cV 32,3 (3,00) 79,0 (2007) 72,0 (1830) 85,8 (2180) 8498 (3855) 10,0 (7,5)3 36 (900)36 (900)cHAnneL WHeeL Ø in. (mm)Another unique feature of the rotary Press is the ability to order units that can be expanded at a future date. this allows customers to benefit from lower capital cost at time of purchase and flexible expansion as the need arises. common configurations are 1 to 2 channel(s), 2 to 4 channel(s) and 4 to 6 channel(s); however any combination of channels can be obtained, up to the maximum of 6 channels per machine.ExpandabilityTHE NEW Cv-OPTIMUM PRESS * VAries As Per instALLAtion LAYout* VAries As Per instALLAtion LAYout