Full Block 101N True Union Ball Valve Brochure

SAmpLE ENgINEERINgSpEcIFIcATIONSAll thermoplastic True Union ball valves (1/2 through 6") shall be produced of PVC Type I, cell classification 12454 or CPVC Type IV, cell classification 23447 or PP material. Valve o-rings shall be made of EPDM or Viton® (FKM)material. Valve stem shall have two o-rings. Valve body shall have two stem stops. Valve carrier shall have a full block polymeric locking strip. Valve seats shall be produced of PTFE material. Valves shall be assembled using silicone-free o-ring lubricant. Valves shall be operated by a handle or pneumatically or electrically by an actuator. 1/2 through 4" valves shall be FULL PORT (equal to or greater than the minimum inside diameter of Sch 80 pipe). End connectors shall be of socket, thread or flange type. Valves shall meet ASTM standard F-1970 for pressure rating. Valves shall be capable of being adjusted externally for seat wear.EXTERNAL SEAT WEAR ADJUSTmENTMost brands of thermoplastic valves have internal adjustment which requires the removal of the union nut, and then the turning of a threaded carrier assembly to take up seat wear. In order to accomplish this, the system must be drained. The valve must be removed and serviced, replaced, and then the system must be re-started. Colonial’s external seat wear adjustment saves time and energy. No need to remove the valve cartridge from the system. Make sure the system is de-pressurized. With the valve in place, simply close it, then slightly tighten (1/10th-turn max) the union nut on the upstream side featuring the word “ADJUST.” This will increase the load of the carrier on the ball to compensate for seat wear. Remember: All union nut connections for 1/2 through 2" plastic valves should be “hand tight.” For valves 2-1/2" and larger, a strap wrench may be used to tighten the nut 1/10th-turn past hand tight. FEATURES AND bENEFITSColonial’s True Union ball valves are premium quality and ideally suited for the most demanding industrial, commercial, agricultural and irrigation environments. Ideally suited where full port, full flow and reparability are required.pATENTED LOckINg STRIpFull Block carrier held securely with a PVDF locking strip. This patented locking strip design is the strongest method available for carrier retention. It also allows for ease of disassembly, should the valve require service.REpAIR pARTSA complete inventory of repair parts is readily available.DUAL STEm O-RINgSThe secondary o-ring protects the primary o-ring from atmospheric dust and debris, and acts as a backup to the primary. The stem is designed to shear above the secondary o-ring, should the valve become jammed and excessive torque is placed on the stem. This is an important safety feature.INDUSTRIAL FULL bLOck™ TRUE UNION bALL VALVE (TUbV)cUSTOmER SERVIcE: 6400 Corporate Ave., Portage, MI 49002, Toll-free (800) 374 0234, Phone (269) 323 2495, Fax (269) 323 0630, www.colonialengineering.comRevised 09/12Valve actuation available.See separate submittal for valve actuationADDITIONAL FEATURES• Thermoplastic design eliminates process and atmospheric corrosion.• Double “D” stem design.• Rated for vacuum service to 26 in Hg with less than 1 in Hg loss.• Socket dimensions meet all ASTM requirements. PVC: D-2467, D-2464; CPVC: F-439, F-437.• Full port design – same I.D. as Sch 80 pipe – minimizes turbulence at high flow rates.• Two stem stops for positive shut off.• Full block design allows for external adjustment for seat wear.• Floating ball design for positive seal.• True Union design permits easy removal of valve body for service.• Easily reparable.ADDITIONAL AccESSORIES• Kalrez®, Aflas®, and other o-ring material choices• Stem extensions• Locking handles Contact Customer Service for information.cOmpONENTS AND mATERIALS Part Letter Component Quantity Material A Union Nut 2 PVC, CPVC, PP B Body 1 PVC, CPVC, PP C Locking Strip 1 PVDF D Carrier 1 PVC, CPVC, PP E Handle 1 ABS F Stem 1 PVC, CPVC, PP G Stem O-Ring 2 EPDM, Viton® H Ball Seat 2 Teflon® I Ball 1 PVC, CPVC, PP, PTFE J Carrier O-Ring 1 EPDM, Viton® K Face O-Ring 2 EPDM, Viton® L Connector 2 PVC, CPVC, PPDCEDCETRUE UNION BALL VALVESDCEA BFA IBKL CCDHJE GFHHViton® is a registered trademark of Dupont Dow Elastomers. Teflon® is a registered trademark of DuPont. Only DuPont makes Teflon.Colonial Full Block TUBVs are tested under high pressure for structural integrity and low pressure for a bubble-tight seal. Size A C D E F H 1/2" 2-1/16" 1-29/32" 2-1/32" 3-7/32" 15/16" 4-1/4" 3/4" 2-5/8" 2-3/8" 2-15/32" 3-7/16" 1" 5-1/8" 1" 2-7/8" 2-19/32" 2-27/32" 4" 1-5/32" 5-3/8" 1-1/4" 3-3/8" 3-19/32" 4-3/32" 5" 1-3/32" 6-1/8" 1-1/2" 3-3/8" 3-19/32" 4-3/32" 5" 1-13/32" 6-1/2" 2" 4-1/4" 4-9/32" 5-5/16" 5-31/32" 1-17/32" 7-3/4" 2-1/2" 3" 5-7/8" 5-13/32" 7-7/32" 7-5/8" 1-15/16" 10-5/16" 4" 7" 6-1/32" 8-9/16" 9-15/32" 2-9/32" 12-3/16"DImENSIONSSlip X SlipDCEDCETRUE UNION BALL VALVESDCEA BFA IBKL CCDHJE GFHH INDUSTRIAL FULL bLOck™ TRUE UNION bALL VALVE (TUbV)** For 2-1/2" size - Refer to the Commercial TUBV Series. Commercial 2-1/2" TUBV is FULL PORT SCH 80 and PTFE seated. cOLONIAL’S VENTED bALL VALVEProblem: In sodium hypochlorite applications (chlorine), plating of the PVC or CPVC interior body material or valve explosion.Standard ball valve (in closed position).Possible cause: In sodium hypochlorite applications, pressure build-up of gasses produced as a result of the decomposing solution trapped in the ball and body of a valve in the closed position.Colonial’s custom vented ball valve (in closed position).Solution: Colonial offers factory-customized True Union ball valves featuring a vented ball, specifically for applications utilizing sodium hypochlorite. The ball is vented to the pressure port allowing the interior of the ball and body to remain wetted to prevent the occurrence of plating.Contact customer service to specify the “vented” ball valve that meets your specifications.To order: Add “-v” to the valve part number. Example v20101N-v. See list price sheet for details. Size A C D E H 1/2" 2-1/16" 1-29/32" 2-1/32" 3-7/32" 3-11/16" 3/4" 2-5/8" 2-3/8" 2-15/32" 3-7/16" 4-5/16" 1" 2-7/8" 2-19/32" 2-27/32" 4" 5" 1-1/4" 3-3/8" 3-19/32" 4-3/32" 5" 6-1/16" 1-1/2" 3-3/8" 3-19/32" 4-3/32" 5" 5-3/4" 2" 4-1/4" 4-9/32" 5-5/16" 5-31/32" 6-11/16" 2-1/2" 3" 5-7/8" 5-13/32" 7-7/32" 7-5/8" 10-1/4" 4" 7" 6-17/32" 8-9/16" 9-15/32" 12-3/16"DImENSIONSFPT X FPT Size A B C D E 1/2" 3-3/16" 3-3/16" 1-29/32" 3-17/32" 3-7/32" 3/4" 3-3/4" 3-3/4" 2-3/8" 3-29/32" 3-7/16" 1" 4" 4" 2-19/32" 4-9/32" 4" 1-1/4" 4-1/2" 4-1/2" 3-19/32" 4-21/32" 5" 1-1/2" 4-13/16" 4-13/16" 3-19/32" 5-1/32" 5" 2" 5-5/8" 5-5/8" 4-9/32" 6" 5-31/32" 3" 7" 7" 5-13/32" 7-1/2" 7-5/8" 4" 7-5/16" 7-5/16" 6-17/32" 9-7/16" 9-15/32"DImENSIONSFlangedDCEDCETRUE UNION BALL VALVESDCEA BFA IBKL CCDHJE GFHHDCEDCETRUE UNION BALL VALVESDCEA BFA IBKL CCDHJE GFHHmETAL TO pLASTIc TRANSITION WARNINgColonial does not recommend the joining of metal pipe threads with plastic female pipe threads. To join a metal system with a plastic system, we recommend the use of a transition union or flanged end connections (shown below).INDUSTRIAL FULL bLOck™ TRUE UNION bALL VALVE (TUbV)** For 2-1/2" size - Refer to the Commercial TUBV Series. Commercial 2-1/2" TUBV is FULL PORT SCH 80 and PTFE seated. Size CPVC w/EPDM O-Rings CPVC w/Viton® O-Rings PP w/Viton® O-Rings 1/2" V07103N — — V07123N V07104N — — V07124N V07106N 3/4" V08103N — — V08123N V08104N — — V08124N V08106N 1" V10103N — — V10123N V10104N — — V10124N V10106N 1-1/4" V14103N — — V14123N V14104N — — V14124N V14106N 1-1/2" V17103N — — V17123N V17104N — — V17124N V17106N 2" V20103N — — V20123N V20104N — — V20124N V20106N 2-1/2" — — — — V27054N — — — — 3" — V30103N V30113N V30123N — V30104N V30114N V30124N — 4" — V40103N V40113N V40123N — V40104N V40114N V40124N — 6" * — V60103N — — — V60104N — V60124N —mATERIAL cHOIcESSocket & Threaded End ConnectorsFlangedSocketThreadedFlangedThreadedSocketSocket & Threaded End ConnectorsSocket & Threaded End Connectors Size PVC w/EPDM O-Rings PVC w/Viton® O-Rings 1/2" V07101N — — V07121N V07102N — — V07122N 3/4" V08101N — — V08121N V08102N — — V08122N 1" V10101N — — V10121N V10102N — — V10122N 1-1/4" V14101N — — V14121N V14102N — — V14122N 1-1/2" V17101N — — V17121N V17102N — — V17122N 2" V20101N — — V20121N V20102N — — V20122N 2-1/2" V27050N — — — V27051N — — — 3" — V30101N V30111N V30121N — V30102N V30112N V30122N 4" — V40101N V40111N V40121N — V40102N V40112N V40122N 6" — V60101N — V60121N — V60102N — V60122NmATERIAL cHOIcESSocket & Threaded End ConnectorsFlangedSocketThreadedFlangedThreadedSocketSocket & Threaded End Connectors1 6" Valve venturied (4" valve with 6 x 4 reducers)2 Gallons per minute of water at 1 psi pressure drop. Calculated from Hazen-Williams equation.3 Torque required at maximum pressure rating, with 5 ft per second maximum flow velocity.Due to differences in adjustment during installation, actual values may varyTEmpERATURE DE-RATINg FOR VALVES & UNIONS (AbOVE 73o F)NR: Not RecommendedCaution: Colonial recommends a minimum installation distance of 10 X the pipe diameter from a pump or other sources of turbulence.Temp (o F) PVC CPV C PP 73 1.00 1.00 1.00 80 .88 .96 . 93 90 .75 .92 .83 100 .62 .85 .74 110 .50 .77 .66 120 .40 .70 .58 130 .30 .62 .51 140 .22 .55 .40 150 NR .47 .38 160 NR .40 .35 170 NR .32 .29 180 NR .25 .23 200 NR .18 .14 210 NR .15 .10 240 NR NR NR 280 NR NR NRINDUSTRIAL FULL bLOck™ TRUE UNION bALL VALVE (TUbV)6" Venturied: Assembled with 4" Valve and 6 x 4 Reducing End Connectors. Contact customer service for drawings. Working Pressure Socket & Working Working Thread Pressure Pressure Type, Flanged Socket and Valve PVC & CPVC, Type, Thread Type, Opening Approx Size Per ASTM F-1970 PVC & CPVC PP Cv2 Torque3 Wgt (lbs) 1/2 235 150 150 22 16 0.54 3/4 235 150 150 55 35 0.84 1 235 150 150 112 60 1.03 1-1/4 235 150 150 178 110 3.13 1-1/2 235 150 150 285 110 2.93 2 235 150 150 540 180 5.30 3 150 150 1348 600 9.75 4 150 150 2602 1000 16.15 61 150 150 2602 1000 21.50* For 2-1/2" size - Refer to the Commercial TUBV Series. Commercial 2-1/2" TUBV is FULL PORT SCH 80 and PTFE seated. **1**1*1Valve actuation available.See separate submittal for valve actuation