GEBR. Ruberg - - Bucket Conveyors Brochure

CorreCtly sorted and Clean, horizontal and vertiCalRUBERG Conveyor Components2Powerful system parts for hori-zontal and vertical transport of bulk materials which flow freely and less freely. For ratings from 5 to 1,000 m³/h.More detailed information is available on the following pages.RUBERG Conveyor ComponentsFor every capacity range and every purpose, in normal or stainless steel.3ContentsRUBERG Bucket ConveyorsFor vertically transporting bulk materials, conveyor capacity 5 - 1,000 m³/h,belt disc diameter 300 to 1,000 mmPage 4 Page 5 RUBERG Trough Chain ConveyorsFor horizontally and vertically transporting bulk materials,conveyor capacity 5 - 1,000 m³/h,enclosed modular systemPage 6Page 7RUBERG Conveyor BeltsFor horizontally transporting bulk materials, conveyor capacity 5 - 1,000 m³/h,open or enclosed modular system, for loading or emptying warehouses, with scrabbers for ideal bulk material levelling in flat storesPage 8Page 9RUBERG Screw ConveyorsFor horizontally and vertically transporting bulk materials,conveyor capacity 1 - 250 m³/h,screw diameter 100 - 800 mm,modular design, as pipe or trough screw conveyorPage 10Page 11RUBERG Conveyor SystemsSilo equipment with bucket and trough chain conveyor,conveyor belts and screw conveyor Page 124RUBERG Bucket ConveyorsPerformance data for bucket conveyorsfor a bulk weight of 0,75 kg/lType Output up to Belt disc Ø Belt disc widthBelt width Bucket widthDimensions in mmA B C D EBWF 400/140 25 t/h 400 mm 140 mm 120 mm 100 mm 700 mm 220 mm 950 mm 830 mm 1.100 mmBWF 400/170 40 t/h 400 mm 170 mm 150 mm 130 mm 710 mm 220 mm 950 mm 830 mm 1.100 mmBWF 500/170 40 t/h 500 mm 170 mm 150 mm 130 mm 920 mm 220 mm 960 mm 920 mm 1.420 mmBWF 500/220 100 t/h 500 mm 220 mm 200 mm 180 mm 920 mm 280 mm 960 mm 990 mm 1.420 mmBWF 500/280 150 t/h 500 mm 280 mm 250 mm 230 mm 1.010 mm 395 mm 960 mm 990 mm 1.510 mmBWF 630/380 200 t/h 630 mm 330 mm 300 mm 280 mm 1.400 mm 500 mm 1.440 mm 1.235 mm 1.920 mmBWF 630/380 300 t/h 630 mm 380 mm 350 mm 330 mm 1.500 mm 550 mm 1.440 mm 1.240 mm 1.950 mmNon-return device Pedestal bearingDrive motorFlange bearingA BEDCHead divided into three partsAspirator connectionNormal leg pipeInspection hatchBelt tensioning deviceRotational speed monitoringInspection hatch5RUBERG Bucket ConveyorsDesign variantsThree-part bucket head with built-in belt disc or chain wheels with solid bearings and a head lining made of non-wearing material. Driven by a hollow-shaft drive motor. With safety equipments such as a non-return device and skewing monito-ring. Rectangular or round normal legs in graduated lengths. Each leg with built-in installation flap and inspection window. Bucket foot with smooth belt disc, metallic grid disc or chain wheels. Inlet lug on one or both sides. Feed dosing by means of gear racks or hand sliders. With cleaning sliders on both sides. Mechanical equipment to tension the belts or chains with a non-return device and skewing and rotational speed monitoring for safety reasons. The foot is optionally available as a non-transportable round base design, alternatively with a large output slider below the foot for complete emptying. Bucket conveyor in a shock pressure-resistant design with rup-ture disk and pressure relief channel. All bearings are available with temperature monitoring as an option. Single or double RUBERG bucket plant conveyors, as a belt or chain bucket conveyor with a capacity of 5 to 1,000 m³/h, in normal, stainless or special steel design, custom-made designs also in wood. The ideal solution for vertical transport Gentle product treatment. Coarse, fine-grained and powdery bulk materials are powerfully and flexibly conveyed. Special building circumstances or deployment locations are a special challenge for us due to the flexible modular design. Performance and product type dictate the design and the bucket type and also the belts. Buckets are available in normal or stainless steel or plastic. Rubber elevator belts are available in normal or oil/grease-proof design.6RUBERG Trough Chain ConveyorsPerformance data for trough chain conveyorsfor heavy cereals of 0.75 kg/lType Performance to Total chain widthChain division Trough width Trough height Drive unit lengthTensioning unit lengthTKF 190 25 t/h 170 mm 125 mm 190 mm 400 mm 946 mm 946 mmTKF 220 40 t/h 200 mm 125 mm 220 mm 440 mm 946 mm 946 mmTKF 255 70 t/h 235 mm 125 mm 255 mm 440 mm 946 mm 946 mmTKF 315 120 t/h 300 mm 150 mm 315 mm 440 mm 946 mm 946 mmTKF 400 150 t/h 380 mm 150 mm 400 mm 460 mm 946 mm 946 mmTKF 500 300 t/h 480 mm 160 mm 500 mm 690 mm 1.430 mm 1.430 mmInclined trough chain conveyor with horizontal inflow and outputInclined trough chain conveyorTrough chain conveyors for horizontal conveyingTrough chain conveyors for inclined conveyingTrough chain conveyors for complete emptyingMine trough chain conveyors (bunker discharge conveyors)Vertical trough chain conveyor with horizontal inflowMine trough chain conveyor (bunker discharge conveyor)Circular chain conveyor7RUBERG trough chain conveyors in flexible design with capacities from 5 to 1,000 m³/h.Drag link conveyors in an enclosed sheet steel housing pull the bulk material completely dust-free. The bulk material is especially gently treated due to the low chain speed. An enclosed housing prevents dust emissions and contamination. Infeed and discharge points can be flexibly positioned. Correctly sorted emptying is guaran-teed by the convex bottom. Plastic drivers ensure quiet operation. Plastic covers are optionally available to minimise drive power output and noise emissions.RUBERG Trough Chain ConveyorsThe drive unit is in a reinforced sheet steel design with a hardened chain wheel and industrial ball bearings. Drive is provided via a hollow-shaft drive motor with damped torque support.Tensioning unit with pull and push spind-les to tension the conveyor chain, with built-in deflection chain wheel and indus-trial ball bearings.Trough faces available in different lengths. Trough chain conveyor with a single floor and threaded guide rail, with ball bearing-mounted rollers for returning the con-veying chain. In the version fitted with an intermediate floor, rails help to guide back the chain. The troughs are flanged to allow them to be connected. Single or multi-line trough conveyor chain with curved, welded or threaded carriers. Bearing bushes, bolts and chain link plates are made of high-quality hardened steel. Made of normal steel and primed for indoor use. A galvanised and moisture-proof version is available for outdoor areas. Also available in stainless steel, pickled and passivated or ground and glass bead blasted for special applications. Capacitive overflow sensor, rotational speed monitor and trough sections with inspection window are available as acces-sories. 8To fill the warehouse, the product moves over a stationary con-veyor belt to the centre of the warehouse. A lateral conveyor belt distributes the product laterally and axially across the entire area of the warehouse. In case of sub-divided warehouses, all parts of the warehouse can be accessed by the product by means of swivelling pipes at the discharges on the longitudinal conveyor belt. Bulk material levelling is achieved by means of a scrabber, belt or screw system.To empty the warehouse, scrabbers attached to longitudinally moving hoists can be lowered for product removal.RUBERG Conveyor BeltsSample deployment Cost-effective storage and removal of cereals and oilseeds in horizontal silo systems (warehouses)9RUBERG Conveyor BeltsDesign variantsRUBERG Conveyor belts are available as powerful constant conveyors for all types of cereal, oilseed, feed, fertiliser and other bulk materials. Various belt widths permit maximum performance from 5 to 1,000 m³/h with a minimum of power. RUBERG Conveyor belts are highly suit-able for filling and emptying warehouses.Built in modular form consisting of the drive and discharge unit, the intermediate sections and the tensioning unit. Drive is provided by a drum motor or a directly coupled drive motor. The tensio-ning unit is fitted with threaded spindles or counterweights to tension the belts. The sections with bearing rollers which are two or three-part moulded designs and have belt return rollers. The bearing rollers have maintenance-free ball bea-rings. Possible belt widths are 300 mm, 400 mm, 500 mm, 600 mm, 800 mm, 1,000 mm, 1,200 mm, 1,500 mm and 2,000 mm. The belt is continuously vulcanised along its entire length. RUBERG Conveyor belts can be supplied primed or galvanised in steel or in stain-less steel, complete with a galvanised rain hood if set up outdoors. Complete with belt feed unit and outlet funnel or belt discharge wagon. High functional safety is guaranteed by electronic skewing and rotational speed monitors and also optional capacitive overflow sensors in the inflow and discharge funnels.10A highly versatile conveyor component which is suitable for all kinds of bulk materials due to its different variants. Minimal space required due to its extremely compact design. It offers a dust-free environment due to a low screw rotational speed and an enclosed housing. Screws are available in normal and stain-less steel or special steel in all diameters and lengths.Depending on the application, RUBERG Screw conveyors are deployed for vertical and horizontal transport. Dosing screws, discharge screws, collecting screws and other variants offer further applications with normal, conical or progressive threads. Material thicknesses depend on the application and the deploy-ment area. Variants are available for foodstuffs and chemical applications in stainless steel and in non-wearing materials for abrasive bulk materials. An anti-adhesion coating for products which bake on is also available. Short screws are freely mounted on one side; larger ones are produced with intermediate bearings. RUBERG Screw Conveyors11RUBERG Screw ConveyorsDesign variants RUBERG Screw conveyors as welded steel sheet construction. Head pieces have integrated or fitted bearings. Drive and bearing pins are sealed with floating ring seals, shaft sealing rings or packing glands. Drive types include e.g. hollow-shaft drive motors, electric motors with elastic coupling, hydraulic motors, belt or chain drive. The modular screw trough or pipe is flanged or welded in one piece. It con-sists of a thick-walled core pipe with coils welded on both sides. Maintenance-free, automatically lubrica-ted or self-lubricating bearing materials are available for long screws. For technical process use with heating or cooling sleeve and heated or cooled screw coils. Available as a mixed tool in special forms, e.g. paddle screws. The normal steel version is primed for indoor use. A moisture-proof galvanised version is available for outdoor use. It is also available in stainless steel, pickled and passivised or ground and glass bead-blasted for special applications. 08.10The Gebr. RUBERG GmbH & Co. KG engineering works was founded in 1848 as a family concern. Over several decades, a modern engineering factory emerged from the initial main production of wind- and watermills. Our manufacturing programme comprises complete planning, production and installation of entire systems and individual machines for cereal stores, feed works, independent silo systems and also powder and bulk material conveying. A proven staff of 50 employees has made innovation and professionalism its business. The tests and experiments conducted in our technical facilities allow us to develop equipment and machines to the newest techniques and standards. NieheimBielefeld Bad SalzuflenDetmoldWarburgHamelnHannoverHildesheimHöxterGöttingenKasselRintelnBarntrupBlombergSteinheimBrakelA 30A 2A 33A 44A 2A 7AusfahrtBad EilsenAusfahrtWarburgGebr. Ruberg GmbH & Co. KGP.O.B. 1149 · D-33035 NieheimChristian-Ruberg-Straße · D-33039 NieheimPhone +49(0)5274 - 98510-0 · Fax +49(0)5274 - 98510-50www.g-ruberg.deeMail: sales@g-ruberg.de