Gemco Pellet Mill List Brochure

Suite A,4/F Jinhao Business Bld.,Renmin Rd., Anyang city, Henan Province, China+86 372 596 5148 +86 372 595 1936www.gemco-energy.cominfo@gemco-energy.comADD:Tel:Fax: Website:E-mail: To be a leading supplier of bioenergy technology and products.Corporate VisionGEMCO CredentialsWe boast a member with China Association of Rural Energy Industry and a member with China Standards Institute on Biomass Flat-die Technology. Based upon the certificate of ISO9000 and CE, we also have garnered 8 technology patents in R&D of biomass machinery and household oil press. 80% of the products have been exported to other countries. The enterprise is also rated as one of A-class enterprises by China Customs and one of suppliers at Made-in-China.com and Alibaba.com.ISOCEPatents :Integrity-BasedQuality-OrientedClient-Focused3 4R&DDevelopingManufacturingInstallingDebugging Technical CompetenceWe have set up a technology R&D center including pellet mill project, briquetting machine, forming machine, renewable equipment and oil press project departments respectively. Among the employees, 25 of them are top-notch technicians and 8 senior engineers having obtained doctorate or master degrees. We dedicate ourselves fully to R&D, manufacturing, installing, and debugging biomass energy machines as a whole.Top-grade products5 6010203040506070809101112131415161718Forage Pellet Mill---motor-driven, diesel engine-driven, gasoline engine-driven and PTOSawdust Die-turned Pellet Mill---motor-driven, diesel engine-driven, gasoline engine-driven and PTOSawdust Roller-turned Pellet Mill---motor-driven and diesel engine-drivenPlastic Processing Pellet MillHammer MillMPL 300 Biomass Mobile Pellet PlantDrum DryerWood ChipperHammer MillDouble Paddle Batch MixerCounterflow CoolerRing Die Pellet Mill For FeedsPellet Packing MachineKMPM25 / KMPM35 / KMPM42 & KMPM508Biomass Pellet Mill---Hydraulic Briquette pressFeed Pellet LineFeed Mash LineBiomass Pellet Line1 2Having state of the art manufacturing equipment, we dedicate to R&D, manufacturing, installing, and debugging biomass energy machines as a whole. Our products have enjoyed a good reputation at home and abroad, such as in Europe, Southeast Asia and Africa. Apart from that, we have set up overseas agencies and offices in the US, Russia and Ethiopia as well as domestic offices in Beijing, Nanjing, Guangzhou, Zhengzhou and Urumuqi of China’s Xinjiang. We take integrity-based, quality-oriented and client-centered concept as the core value of development, and regard “Green Energy Revolution for a Better Life” is a better motto. as the concept for further progress. We have devoted ourselves to biomass technology R&D in an effort to make better contribution to environmental protection, the application of renewable resources and the improvement of people’s lives.About GEMCOAnyang GEMCO Energy Machinery Co., Ltd, situated in Anyang, the 3000-year-old ancient capital city of Central China, takes advantage of the supreme location and transportation hub. Established in 1997, GEMCO boasts the earliest enterprise engaging in manufacturing biomass processing equipment (including biomass pellet mills and complete plants) and renewable energy machines. Besides, we have been enrolled as a member with China Association of Rural Energy Industry and a member with China Standards Institute on Biomass Flat-die Technology. Covering an area of about 65 Mu(about 43,333 square meters), the company, with more than 150 employees, possesses fixed assets of about 20 million Yuan (about USD 3.212 million). We have long set up a technology R&D center and also professionally established departments for pellet mill, briquetting machine, forming machine, renewable equipment and oil press projects respectively. Among our employees, 25 of them are top-notch technicians and 8 senior engineers having obtained doctorate or master degrees. Embracing certificates of ISO9000 and CE, GEMCO also boasts one of the key renewable machinery manufacturers enjoying national encouragement policies. Remarkably, 80% of our products have been serving clients overseas in more than 50 countries and regions.01 Fodder Pel let Mi l lMotor-driven Type (Model B)The ZLSP Forage Flat Die Pellet Mill, which adopts the international advanced technology, boasts a new designed model by GEMCO possessing advantages of low cost, convenient operation and maintenance as well as high yield, etc. According to clients’ requirements, many kinds of pellets can be manufactured via different models of pore diameter; and feed pellets for livestock will be produced through both different compression ratios and raw material properties.Diesel Engine-driven Type (Model A)Gasoline Engine-driven Type (Model Q)PTO Type (Model P) Type Power (kw) Output (kg/h) Weight (kg) Package size (mm) Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)ZLSP 120BZLSP 150BZLSP 200BZLSP 230BZLSP 260BZLSP 300BThree phase 3/single phase 2.2Three phase 4Three phase 7.5Three phase 11Three phase 15Three phase 2260-10090-120200-300300-400400-600600-80080-10095/110200/230290/320320/360350/380750x320x680800x450x7001650x820x12001050x480x9301180x540x10001240x540x950ZLSP 150CZLSP 200CZLSP 230CZLSP 260CZLSP 300CThree phase 4Three phase 7.5Three phase 11Three phase 15Three phase 2290-120200-300300-400400-600600-800105/125210/230290/320340/370425/4651000x480x7801050x550x8301200x560x9501240x580x10001300x620x1100ZLSP 120AZLSP 150AZLSP 200AZLSP 230AZLSP 260AZLSP 300A881522305560-10090-120200-300300-400400-600600-800120/140180/220210/240280/310330/360410/450900x500x7301000x500x7501460x750x9001560x850x10001200x500x10701220x600x1000ZLSP 120QZLSP 150Q7.51060-10090-120120/140180/220900x500x7301000x500x750Motor-driven Type (Model C)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)90-120200-300300-400400-600600-800105/125210/230290/320340/370425/465ZLSP 150PZLSP 200PZLSP 230PZLSP 260PZLSP 300P=8=15=22=30=55900x540x10201000x540x10201000x540x10201050x540x9001100x540x10007 8Diesel Engine-driven Type (Model A)The ZLSP Sawdust Flat Die Pellet Mill as a late-model biomass is specialized in processing various kinds of biomass raw materials. The driving gear is made of superior alloy steel. The gear surface processed via carburizing and quenching also has been fine-ground. Consequently, it embraces the advantages of steady transmission, low noise, excellent loading capacity, slow temperature rise, long service life and good pressure tolerance.02 Sawdust Die-Turned Pel let Mi l lMotor-driven Type (Model B)Gasoline Engine-driven Type (Model Q)PTO Type (Model P)ZLSP 150BZLSP 200BZLSP 230BZLSP 260BZLSP 300BThree phase 5.5Three phase 7.5Three phase 11Three phase 15Three phase 2250-10080-120120-200160-250250-40095/110200/230290/320320/360350/380800x450x7001050x480x9301180x540x10001240x540x9501300x560x1100ZLSP 150CZLSP 200CZLSP 230CZLSP 260CZLSP 300CThree phase5.5Three phase7.5Three phase11Three phase15Three phase2260-11080-120120-200160-250250-400105/125210/230290/320340/370425/4651000x480x7801050x550x8301200x560x9501240x580x10001300x620x1100ZLSP 150AZLSP 200AZLSP 230AZLSP 260AZLSP 300A81522305550-10080-120120-200160-250250-400180/220210/240280/310330/360410/4501000x500x7501460x750x9001560x850x10001200x500x10701220x600x1000ZLSP 150PZLSP 200PZLSP 230PZLSP 260PZLSP 300P=8=15=22=30=5550-10080-120120-200160-250250-40090/110130/150175/200235/255305/325900x540x10201000x540x10201000x540x10201050x540x9001100x540x1000ZLSP 150Q 10 90-120 180/220 1000x500x750Motor-driven Type (Model C)Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)9 10Motor-driven Type (Model B)Motor-driven Type Diesel Engine-driven Type (Model A)03 Sawdust Rol ler-Turned Pel let Mi l lThe ZLSP Roller-Turned Pellet Mill is professionally developed to process such biomass material as sawdust, straw, rice husk, bamboo sawdust, peanut shell, bagasse and alfalfa, etc. The die compression ratio can be selected as per the specific material. Die service life can be prolonged if both sides of the die are used. The all-steel structure and the superior reducer inside can manufacture a variety of materials and will exert a better pelletization effect with lower noise during operation.Based on biomass pelletization principles, the newly-developed plastic processing pellet mill ZLSLG300B is designed also according to the plastic (aluminium-plastic panel stuffing) physical characteristics of adsorbability and being fusible by heat. Enjoying the edges of easy-to-handle, high yield and low cost, it really is an optimized combination of all strong points from both roller-turned pellet mill and die-turned pellet mill. 05Hammer Mi l l04 Plast ic Processing Pel let Mi l lAs one of the state of the art designs, hammer mill TFS is suitable for processing fodder for the fields of agriculture, stock raising, fishery and for biomass industry to pelletize such materials as straw, corn stalk, peanut shell, weed and tree branches and twigs, etc. Material after conveyed into the crushing chamber will be pulverized by the swiftly rotating hammer plates. Then smashed pieces will be tossed out of the machine via centrifugal force from the rotor and suction force from the fan. Particles failing to pass through the sieve meshes will be re-pulverized as same as the process above.ZLSP 200BZLSP 300BZLSP 400BThree phase 7.5Three phase 22Three phase 3080-120250-350350-450215/245540/575770/810950x450x10501350x750x14001400x800x1450Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)ZLSLG300B 22 600-800 305/325 1350x560x1130Type Power (kw) Output (kg/h) Weight (kg) Package size (mm)TFS158TFS420TFS420TFS500TFS500Single phrase 2.2/Three phrase 37.5111115200-300300-600300-600600-800600-80075/95285/310310/330420/440435/460620x490x6201200x1000x12201200x1000x12202000x900x17002000x900x1700Type Power (KW) Output (kg/h) Weight (kg) Package size (mm)ZLSP 200AZLSP 300AZLSP 400A15365580-120250-350350-450320/350850/8901010/10501460x950x11001100x700x24801300x800x2600Type Power (Hp) Output (kg/h) Weight (kg) Package size (mm)11 12Diesel-driven Type06 MPL 300 Biomass Mobi le Pel let PlantTFS420TFS420TFS500152230300-600300-600600-800355/385380/400400/4201400x1000x12201400x1000x12202000x900x1700Type Capacity (Hp) Output (kg/hr) Weight (kg) Package size (mm)13 14ItemRaw MaterialPellet SizeDensityCapacityPowerDimensionUnitmmt/mkg/hkwmmContentWood, Saw Dust, Straw, Peanut Shell, EtcDiameter 4-120.6-1.2Wood 250-350Feed 350-50041.251960*3500*35003This MPL 300 small moveable multifunctional complete pellet plant is specially designed for pelletizing production. With the delicate structure design, the necessary processing equipments are arranged in one piece of complete plant, primarily consisting of hammer mill, cyclone separator,bin, screw conveyor, pellet mill, vibrating screen, scraper conveyor, electric cabinet, and foundation frame. The pellet plant integrates the processing functions of crushing, pelletizing, cooling, transporting, etc into one complete plant, improving working efficiency remarkably and lowering your pellets production costs. One operator can manage the operation of this whole plant by simple adjusting the operation buttons, lowering your labor cost efficiently. Patented pelletizing technology guarantees a flexible applicability, satisfying customers with different requirements. Based on experienced practice in biofuel industry and customers’ feedbacks and requirements, our MPL300 mobile pellet pant is designed with the advanced technology from abroad, beaming the charms of Europe and America style. The plant is widely used to produce feed pellets and wood fuel pellets. And it is consisted of hammer mill, mixing silo, pellet mill, cooler and other multifunctional machines, with appealing appearance satisfying various tastes and requirements from different customers.Wide Application Range: Any kind of biomass materials contents wood fiber, such as peanut shell, bagasse, castor shell, straw, sawdust, coffee grounds, rice husk, sunflower shell, cotton stalk, tobacco residue, leaf mustard stalk, bamboo, jute residue, tea residue, wheat-straw, palm shell, bean shell, coconut shell, dregs of decoction, and wood waste, etc.Applicability: This mobile plant is flexible so that it’s convenient to move the plant out. And due to the delicate design, the volume of the multifunctional plant is small and favorable for transportation.The final pellets are widely used in heating and electricity industries as biofuel. Also, the feedstuff pellets can be used as the foods for cow, sheep, rabbits and other poultry.Performance of the Mobile Line: The mobile pellet plant with multifunction is consisted of the systems of crushing, separating, air feeding, mixing, moisture adjusting, pelletizing, sieving, cooling, conveying and packaging, etc. And also the frequency conversion technology is adopted to adjust the main parts. The whole working flowchart is reasonable.All of the electrical parts used are from the Schneider, so they are reliable. To ensure continuous production, the frequency 0709Be widely used in premix compound, poultry, aquatic feed, additive, chemical and medicine industries. It is use to mix several raw materials before pelletizing. In feed industry, its function is to mix dry mash in proportion, which is a perfect choice for small animal farm, pig farm, chicken farm and feed factory.15 16Wood Chipper08This series hammer can crusher various raw materials (after coarse grinding), which is indispensable equipment in pretreatment section in pellet plant. This series crusher adopt steel plate weld structure, motor and crusher are installed in same pedestal. Adopt pin coupling direct-connection, rotor is checked by dynamic balance, which also can run reversely. Process gate have safety and interlock device so as to prevent opening process gate while rotor is running. Inlet is on top of crusher. It can match variety of feeding mechanism, hammer is symmetrical arrangement. Modelknife roller Dia (mm) knife Qty (pcs) Input Opener (mm) Input Dia (mm)Chips sizePower(KW) Rotary speed/rpmCapacity tons/hourGCBX215 GCBX216 GCBX218 GCBX-2113 5002400*17015025-3545+7.45953-66502540*22020025-3545-55+9.25958-128002680*27025030-40110+12.565015-2513002700*36028030-40220+1752030-50Hammer Mi l lItemsRotor Diameter(Mm)Crush Room Width(Mm)Speed Of Main Shaft (Turn/min)Hammer Line Speed(Meter/second)Hammer QuantityPower(Kw)Anti-vibration PadSize60030029409440226 pieceslength(mm)width(mm)height(mm)60038029409456456 pieces1778838119460045029409464756 pieces18298381194SFSP 60×30 SFSP 60×38 SFSP 60×45Double Paddle Batch MixerModelPower (kw)Capacity (kg/batch)Capacity (t/h)SLHSJ0.30 SLHSJ0.50 SLHSJ1.0 SLHSJ2.0 SLHSJ3.0 SLHSJ4.03/41501.5t/h5.5/7.52503t/h11/155006t/h18.5/22100012t/h22/30150018t/h30/37200024t/h10 Drum Dryer11 Ring Die Pel let Mi l l For Feeds17 18It consists of feeding system, main body, Ducting System and Collector System. It need match stoveSmoke and air with high temperature produced by the stove are the heat source medium. When material enters the drum through the feeder, heat exchange between material and the hot air begins. Material will move along the bent plat on the wall of the drum by the effect of rolling and introduced air, which is called the concurrent flow drying technologyFunction: make feeds for animals such as chicken, cattle, pig, sheep etc, from raw material sorghum, maize, soya expeller, rice and wheat etc. Main Structure: This ring die feed pellet machine is mainly consist of feeding device (screw feeder), hardening and tempering device (conditioner), face plate, press chamber transmission system, overload protection and electrical control systemThe ambient cooling-air flows vertically through the discharge-mechanism and the layer of pellets.If retention time and cooling air-flow setting are optimal, outlet temperature of the pellets of 2-5? above the ambient temperature can be achieved. The complete cooling system includes cooler, cyclone, air lock, and cooling fan.12Counterf low CoolerModelAir fan powerInner diameterLengthTemperature of inlet airTemperature of outlet airF0.8×10m f1.2×10m f1.5×11m f1.8×11m f1.8×14m F2.0×15m15kw800mm10m180-350?90-100?22kw1200mm10m180-350?90-100?30kw1500mm11m180-350?90-100?45kw1800mm11m180-350?90-100?45kw1800mm14m180-350?90-100?45kw2000mm15m180-350?90-100?ModelCapcityMain motor powerFeeding motor powerConditioner motor powerDiamter of ring dieDiamter of final wood pelltSZLH25 SZLH35 SZLH42 SZLH5201.0-2.0t/h11kw*20.75kw2.2kw2502-103.0-5.0t/h30kw*20.75kw2.2kw3502-106.0-10.0t/h55kw*20.75kw5.5kw4202-108.0-15t/h75kw*20.75kw5.5kw5202-10ModelCapacity (feed)Main power(kw)Cooling timeMoisture reducing (%)VolumeSKLN11×11 SKLN14×14 SKLN16×16 SKLN18×181-2t/h0.5510-15 minutes=3.51.1m33-5t/h0.7510-15 minutes=3.52.25 m35-7t/h1.510-15 minutes=3.54m310t/h1.5kw10-15 minutes=3.56m3This is smallest ring die pellet mill to process biomass materials. If you want to start a small pellet making business, this is good choice. This mill uses only 22KW of 3 phase electric power which makes it very economical to use. There are also two small motors for screw feeder and force feeding The machine adopts aerodynamics technology & the current round principle, which used to reduce the temperature in pelletizing chamber to around 90°C. Then it can increase the lifetime of the ring die etc. It is pellet mill with gear driven structure, which the gears are treated by hardness quenching and processed by a milling machine. Thus maintain high concentricity with the shaft. These guarantee high performance and improved capacity over belt driven modelsThis is the pellet mill with double belt driven structure. The working principle is the biomass material enters the pellet chamber through the forced feeder. Because of high speed rotation of die, the materials are driven to the section between die and roller. Then under the forceful extrusion, the biomass material is extruded solid and takes shape in the die hole 1319 20KMPM25Model Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)KMPM25 200-250kg/h 22+0.75+0.37kw 1700*1200*1000mm 800kgKMPM35Model Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)KMPM35 500-800kg/h 30*2+0.75+0.75kw 2150*1950*1900mm 2200kgKMPM42 & KMPM508This machine is dedicated for granular /Pellet quantitative packing application field. It uses a free dropping feed system, fast and precise valves make the material feeding process frequent and stable. Material directly goes into the bag, no jam, no sticking. Meantime, the easy-operation, easy-assembling, easy-maintenance and excellent stability are integrated into this machine.14Pel let Packing MachineModel Capacity (kg/h) Power (kw) Dimension (mm) Weight (kg)KMPM42 1000-1500kg/h 90+1.5+3kw 2600*1000*2000mm 3400kgKMPM508 1500-2000kg/h 132+1.5+3kw 2990*1200*2410mm 4500kgPrecisionPacking speed Weighing scalePower SupplyPower Dissipation Compressed AirCompressed Air Consume +/-0.2%100~200bags per hour 10kg-50kg per bag 220Va.c and 4N-380Va.c 1.5kW 0.4MPa0.6MPa 0.5m3 per hourBiomass Pel let Mi l lPelleting is a key to the production of high quality nutrional feeds as they ensure that the feed formulation is in the correct quantities for all that eat them. Each bite of a pellet will have the same designed formulation ensuring all the stock are feed as intended.Feed mash line always adopt Paddle mixer, ribbon mixer or feed mixer, batch bins. The chain driving and rigidity and design ensure long time operation without trouble. Feed mixer is widely used in compound feed plant, premix feed plant, feed machinery, additives, food and flour plants, etc with the advantages of gentle mixing, no deviation, high mixing homogeneity, beautiful shape, low noise, no dust and environmental protection.1617Feed Pel let L ineFeed Mash Line1521 22Hydraul ic Br iquette pressIn Gemco, to briquetting means to significantly reducing the size of all kinds of biomass material by up to 90%, turning them into smaller volume, easy for burning and transporting. This new generation hydraulic briquette press introduces hydraulic system and its features into biomass fuel industry. By integrating Siemens intelligent PLC module, this briquetting press realizes a better environment where making biomass fuel is smarter, safer and quieter. This hydraulic briquette press makes briquettes from kinds of biomass material, including hard and soft wood, chipboard, wood shavings, saw dust, crop straw, etc.If you are from furniture industry, or saw mills, GEMCO hydraulic briquetter is the very right machine for you as it can help you dealing with the tons of wasted material by pressing them into compact high value biofuel briquettes, whose combustion performance is better than the regular firewood or coal. This is definitely a one-stone-two-birds business.Max .Capacity (kg/h)Power (kw)Diameter of Briquette (mm)Volume of Hopper (m )Weight (kg)Dimension (mm)1257.5+1.5701.512003150*1270*1790Hydraulic molding system: efficient molding control, overpressures damage preventing.Stainless steel storage bin: elegant appearance, equipped with observation window, real-time observing. Excellent electrical control system: Siemens PLC control, high resolution industrial touch screen, Schneider electric components.Reliability hydraulic system: original Germany REXROTH hydraulic valve, Y3 high quality motor, PZS. Intelligent hydraulic oil temperature control system: fan cooling system, electric heating system, automatic hydraulic oil temperature adjusting.Perfect pressure control system: overpressure protection, synchronous operation screen display, automatic intelligent molding pressure adjusting.Elegant, humanized, and simple human-computer interface: easy operation, direct working status presenting, free feeding time and volume adjusting. Inspection alerting system: constant fault detecting, fault alerting, solution suggesting. Complete alert system: over pressure alert, temperature alert, block alert, etc.Double operation systems: manual operation and automatic operation.32318 Corn stalk Bagasse Grass EFB Sawdust Wood chips Polishing powder Wastes3D Flow Chart of Complete Biomass Pellet PlantPellet SalesHeatingfuel Cooking fuelGenerating fuelAnimal fodder Cat litterOrganic fertilizerB iomass Pel let L ine ???????(1-12) ???????(13--24)