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Georg Fischer AG (GF)
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  5. GF Type 530 AquaTap Brochure

GF Type 530 AquaTap Brochure

GF Piping SystemsType 530 AquaTap Recirculating Laboratory FaucetFeaturing Exclusive Inline Flow Diverter (IFD) Technology (Patent pending)32Technical Features• Ideal flow characteristics• Sleek robust design• Continuous flow up to valve eliminating dead-legs• Easy flare-style connection method• Deck or wall mounting options• Needle-type flow control for precise meteringType 530 AquaTapTM Recirculating Laboratory FaucetFeaturing Inline Flow Diverter (IFD) Technology (Patent pending) GeneralThe Type 530 recirculating laboratory faucet is designed to provide constant DI fluid flow to point of use when used with the new Inline Flow Diverter (IFD). The unique design of the IFD provides high flow from the distribution main through the faucet for constant water movement. The IFD uses a slight orifice reduction to create a differential pressure imbalance which forces water through the faucet with minimal pressure loss. The system is further enhanced by using smooth bore interconnecting tubing for design flexibility and simplified piping installations.Up to three faucets can be served from a single IFD. The faucet is made from high purity PVDF, and the IFD is available in SYGEF® PVDF, PROGEF® Natural PP and PROGEF® Standard PP in either weld or sanitary clamp connections. Simple heat flaring tools make leak-proof, minimum crevice connections between components.Type 530 AquaTapTMMedia Identification120° Open/CloseRemovable OutletHigh Purity MaterialOptional AeratorThe handle comes with a removable indexing button in the center to identify the dispensed media. Color coded to SEFA recommended Practice No. 7.The valve handle allows the operator to reach a complete stop from open to full close with only a 120 ° turn. ADA compliant handle available.The valve comes standard with a threaded barbed connector and a 1/4" FNPT outlet for optional flow aerators or various other tube fittings for feeding typical laboratory tools.AquaTapTM faucets come standard in high purity PVDF material. PVDF is valued for its high abrasion resistance, excellent chemical resistance and low extractable.As an option, an aeration nozzle is available for replacement of the standard barb nozzle.120°4 5InstallationThe isolation ball valves are to be installed at the location where the threaded nuts sit on the tubing (shown on the left hand side) and are used in place of the straight connector fitting. Connection from the faucet to the Inline Flow Diverter (IFD) is still required.GeneralThe AquaTapTM faucet comes packaged with two PROGEF® Natural PP isolation ball valves; these valves allow for isolation of flow to the faucet for routine maintenances or for renovation without interruption to the main water system. SYGEF® PVDF isolation ball valves are available but sold separately.Flow IsolationSee www.gfps.com for more information on this product.Type 375 PROGEF Natural PP Isolation Ball Valve• Size: ½”• Material: Natural PP• Pressure: PN10 (up to 150 psi)• Temperature: 32°F to 176°F• End connection: 5/8” flare adapters• Seal: FPMType 546 SYGEF PVDF Isolation Ball Valve• Size: ½”• Material: PVDF• Pressure: PN10 (up to 150 psi)• Temperature: -4°F to 284°F• End connection: 5/8” flare adapters• Seal: FPMFeaturing Fuseal® Corrosive Waste Piping System76Mounting Style PN Part Number? Deck Mount Hose Barb 6 175530101? Deck Mount Short Version Female 3/8" NPT 6 175530105? Wall Mount to Ceiling Hose Barb 6 175530102? Wall Mount to Floor Hose Barb 6 175300103? Wall Mount with Hose Barb to floor short 6 175530107? Deck Mount Dual Head 6 175530104? Wall Mount Short to Ceiling h Wall Mount with Hose Barb at Mounting Elevation66175530106175530118Mounting Hole Diameter 2"–21/8"Male-to-male coupler included (not shown in illustration)Wall mount to ceiling shortWall mount with hose barb at mounting levelDeck mount?Deck mount short (barb shipped loose)?Wall mount to ceiling?Wall mount to floor?hWall mount to floor short?Deck mount dual head??The AquaTap faucet is designed to be installed in conjunc-tion with an inline flower diverter (IFD) manufactured from three different materials: SYGEF® PVDF, PROGEF® Natural PP and PROGEF® Standard PP in either weld or sanitary clamp connections. The IFD is designed to provide high flow from the distribution main through the faucet for constant water movement. The IFD is engineered to create a differential pressure imbalance which forces water-through the faucet with minimal pressure loss. Installation of the IFD is in the distribution main and may serve up to three faucets. Incorporation of the IFD, in addition to flexible tubing into the piping system allows for material and labor savings without the associated hard pipe, fitting and extra valves needed for a traditional loop design. This comparison is illustrated on the following pages. Inline Flow DiverterFlow in MainSupply to AquaTapSupply to AquaTapReturn from AquaTapReturn from AquaTap8 932mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main40mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetExample: 32mm Inline Flow Diverter @ 20 (GPM) Main1.08 (GPM) Through Faucet / 0.6 (PSI) Drop in MainLEGEND10 20 30 40 5000.80.20.40.61.41.01.21.61.82.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.010 20 30 40 5000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.025mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main5 10 15 20 250Flow/Pressure CharacteristicsFaucet pressure rated @ 92 psi Faucet pressure rated @ 92 psi32mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main40mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetExample: 32mm Inline Flow Diverter @ 20 (GPM) Main1.08 (GPM) Through Faucet / 0.6 (PSI) Drop in MainLEGEND10 20 30 40 5000.80.20.40.61.41.01.21.61.82.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.010 20 30 40 5000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.025mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main5 10 15 20 25032mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main40mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetExample: 32mm Inline Flow Diverter @ 20 (GPM) Main1.08 (GPM) Through Faucet / 0.6 (PSI) Drop in MainLEGEND10 20 30 40 5000.80.20.40.61.41.01.21.61.82.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.010 20 30 40 5000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.025mm Inline Flow DiverterFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main5 10 15 20 250Flow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main50mm Inline Flow Diverter63mm Inline Flow Diverter10 20 30 40 50 60 70 80 90 10000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.010 20 30 40 50 60 70 80 90 100 110 120 130 140 15000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.04.03.83.63.43.23.02.82.62.42.22.01.81.61.21.01.40.60.40.20.80 15014013012011010090807060504030201075mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetFlow Rate (GPM) - Main5.04.84.64.44.2170160 180 190 2001.81.61.41.21.00.40.23.00.80.62.82.62.42.22.04.24.03.83.63.43.25.04.84.64.4Flow/Pressure CharacteristicsFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main50mm Inline Flow Diverter63mm Inline Flow Diverter10 20 30 40 50 60 70 80 90 10000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.010 20 30 40 50 60 70 80 90 100 110 120 130 140 15000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.04.03.83.63.43.23.02.82.62.42.22.01.81.61.21.01.40.60.40.20.80 15014013012011010090807060504030201075mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetFlow Rate (GPM) - Main5.04.84.64.44.2170160 180 190 2001.81.61.41.21.00.40.23.00.80.62.82.62.42.22.04.24.03.83.63.43.25.04.84.64.4Flow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - MainFlow Rate (GPM) - MainFlow Rate (GPM) - FaucetPressure Loss ?p (PSI) - Main50mm Inline Flow Diverter63mm Inline Flow Diverter10 20 30 40 50 60 70 80 90 10000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.010 20 30 40 50 60 70 80 90 100 110 120 130 140 15000.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.00.80.20.40.61.41.01.21.61.82.02.22.42.62.83.03.23.43.63.84.04.03.83.63.43.23.02.82.62.42.22.01.81.61.21.01.40.60.40.20.80 15014013012011010090807060504030201075mm Inline Flow DiverterPressure Loss ?p (PSI) - MainFlow Rate (GPM) - FaucetFlow Rate (GPM) - Main5.04.84.64.44.2170160 180 190 2001.81.61.41.21.00.40.23.00.80.62.82.62.42.22.04.24.03.83.63.43.25.04.84.64.4†Note: Maximum recommended distance between sink and IFD is 50 ft. – Approximately 1% loss of flow through faucet for every one foot of tubing run (maximum 50')†Note: Maximum recommended distance between sink and IFD is 50 ft. – Approximately 1% loss of flow through faucet for every one foot of tubing run (maximum 50')System should be designed to operate within shaded area for best performanceSystem should be designed to operate within shaded area for best performanceFlow rate through faucetLEGENDPressure drop through mainSuggested opperating rangeFlow rate through faucetLEGENDPressure drop through mainSuggested opperating range10 11Traditional Loop Installation Method vs Shorter Loop Pipe with Flexible Tubes and IFDsRigid pipe installation method*AquaTap wall mountAquaTap deck mountHard Pipe InstallationMaterial List Required Labor Required240 ft pipe 100 welds50 90° elbows7 Zero Static ValvesAquaTap InstallationMaterial List Required Labor Required90 ft pipe 20 welds4 IFDs 28 flares6 90° elbows7 AquaTaps200 ft tubing> 32% material savings> 66% labor savings*Wall mount version with black handle coming soon.12 13LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter2/2 Port (Inlet/Outlet)LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter1/1 Port (Inlet/Outlet)Inline flow diverters are designed only to be used as part of the AquaTap faucet system and are not sold separately.Tie-in Components (B)Inline Flow Diverter (shipped with nuts and tube blankoffs for pressure testing. Max. pressure 120 psi.)IR Plus®/BCF® Plus Fusionmm Ports** PN SYGEF®PVDFPROGEF® StandardPROGEF® Natural PPLmm25 1/1 10 175 530 123 167 530 123 168 530 123 18032 1/1 10 175 530 124 167 530 124 168 530 124 18040 1/1 10 175 530 125 167 530 125 168 530 125 18050 1/1 10 175 530 126 167 530 126 168 530 126 18063 1/1 10 175 530 127 167 530 127 168 530 127 18075 1/1 10 175 530 128 167 530 128 168 530 128 18032 2/2 10 175 530 144 167 530 144 168 530 144 18040 2/2 10 175 530 145 167 530 145 168 530 145 18050 2/2 10 175 530 146 167 530 146 168 530 146 18063 2/2 10 175 530 147 167 530 147 168 530 147 18075 2/2 10 175 530 148 167 530 148 168 530 148 18032 3/3 10 175 530 164 167 530 164 168 530 164 18040 3/3 10 175 530 165 167 530 165 168 530 165 18050 3/3 10 175 530 166 167 530 166 168 530 166 18063 3/3 10 175 530 167 167 530 167 168 530 167 18075 3/3 10 175 530 168 167 530 168 168 530 168 180**(Inlet/Outlet)Other dimension available upon requestLInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow DiverterInline Flow Diverter with IR Butt/BCF® Plus ConnectionLInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter3/3 Port (Inlet/Outlet)Inline Flow Diverter (shipped with nuts and tube blankoffs for pressure testing. Max. pressure 120 psi.)Sanitary Tri-ClampSanitary (inch)Ports** PN SYGEF®PVDFPROGEF®StandardPROGEF®Natural PPLmm1½ 1/1 10 175 530 225 167 530 225 168 530 225 2942 1/1 10 175 530 226 167 530 226 168 530 226 3162½ 1/1 10 175 530 227 167 530 227 168 530 227 3141½ 2/2 10 175 530 245 167 530 245 168 530 245 2942 2/2 10 175 530 246 167 530 246 168 530 246 3162½ 2/2 10 175 530 247 167 530 247 168 530 247 3141½ 3/3 10 175 530 265 167 530 265 168 530 265 2942 3/3 10 175 530 266 167 530 266 168 530 266 3162½ 3/3 10 175 530 267 167 530 267 168 530 267 314**(Inlet/Outlet)LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter3/3 Port (Inlet/Outlet)LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter1/1 Port (Inlet/Outlet)LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow DiverterInline with sanitary Tri-Clamp Connections Flow DiverterLInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow Diverter2/2 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)Tubing Interconnect Components (B) 5/8" Flare × 5/8" Flare AdaptersDescription SYGEF® PVDF PROGEF® Natural PPLmmIsolation Ball Valve 175 530 032 168 530 032 214Straight Coupler 175 530 011 175 530 011 7590° Elbow 175 530 012 855/8" Compression Fittings (Not recommended in concealed areas)Description PVDF Natural PP5/8" Tube × 5/8" Tube Straight Coupler 175 530 013 168 530 0135/8" Tube × 5/8" Tube 90° Elbow 175 530 014 168 530 0145/8" Tube × ½" MNPT Tee 175 530 015 168 530 0155/8" Tube × ½" NPT Male Adapter 175 530 016 168 530 0165/8" Tube × ½" NPT Female Adapter 175 530 017 168 530 017LLLLLLLLLLLLIsolation Ball ValveCapable of direct connectionas isolator to the faucetSpare Straight CouplerFor direct connection to faucet tubing(one set included with each faucet)90° ElbowFor tight spaceconstraintsRebuild Kit 150 530 512Accessories ADA Handle 150 530 202Aerator Outlet 150 530 204Barb Outlet 150 530 20314 15Accessories (B)Description Part Number5/8" dia x .065 wall PFA Tubing (Plain) 178 530 0015/8" dia x .065 wall PE Tubing (Plain) 193 530 00190° Bend Tube Protector 150 530 002Tube Clip 150 530 0035/8" Flare Nut 175 530 0105/8" Tube Blankoff 193 530 010Tools (D)Description Toolkit ID# Part NumberHeater Plate 1 790 105 096Heater Plate Protector 2 799 530 0015/8" Flare-Heater Bushing 3 799 530 155Flare Mandrel 4 799 530 156Tubing Hex Jaw Pliers 5 799 530 157Tube Cutter (KTS 125) 6 799 530 158Tool Box Kit- 799 530 200Description Toolkit ID# Part NumberHeater Plate 1 790 105 096Heater Plate Protector 2 799 530 0015/8" Flare - Heater Bushing 3 799 530 155Flare Mandrel 4 799 530 156Tubing Hex Jaw Pliers 5 799 530 157Tube Cutter (KTS 125) 6 799 530 158Tool Box 7 799 530 1597654 231Installation Requirement GuideSingle Configuration: (1) Sink / (1) IFDDescription Quantity Required NotesFaucet 1 Wall or Deck MountInline Flow Diverter (IFD) 1 1 Inlet / 1 Outlet ConfigurationCouplers 2Tubing* †Distance from Sink (×2) +10%Tubing Example: Faucet 1: 15 ft from IFD 15 ft × (2) = 30 ft +10% = 33 ft of tubing requiredDouble Configuration: (2) Sink / (1) IFDDescription Quantity Required NotesFaucet 2 Wall or Deck MountInline Flow Diverter (IFD) 1 2 Inlet / 2 Outlet ConfigurationCouplers 4Tubing* †Distance from Sinks (×2) +10%Tubing Example: Faucet 1: 8 ft from IFD / Faucet 2 : 2 ft from IFD 8 + 2 = 10 ft × (2) = 20 ft +10% = 22 ft of tubing requiredTriple Configuration: (3) Sink / (1) IFDDescription Quantity Required NotesFaucet 3 Wall or Deck MountInline Flow Diverter (IFD) 1 3 Inlet / 3 Outlet ConfigurationCouplers 6Tubing* †Distance from Sinks (×2) +10%Tubing Example: Faucet 1: 10 ft from IFD / Faucet 2: 6 ft from IFD / Faucet 3: 4 ft from IFD 10 + 6 + 4 = 20 ft × (2) = 40 ft +10% = 44 ft of tubing required*PE tubing for polypropylene main piping, or PFA tubing for PVDF main piping†Note: Maximum recommended distance between sink and IFD is 50 ft. – Approximately 1% loss of flow through faucet for every one foot of tubing run (maximum 50')Bead and Crevice Free (BCF) Joining Installation ProcedureWhen the IFD is installed using the BCF Plus Fusion technology, special care must be taken: for most pipe sizes, the bladder for the BCF Plus fusion machine will not fit through the orifice plate of the IFD. Therefore, the following solutions are recommended to ensure ease of installation:• Fuse a union or a sanitary adapter to one end of the IFD• Use an alternative fusion method such as IR Plus or Socket Fusion on one end• If the main is smaller than 63 mm, the IFD can be installed using one size smaller bladder (which can be pulled through the IFD). Note: Extra care is required to ensure tight fit-up, and facing is necessary.Installation Recommendations to Ensure the System DrainabilityIf a single IFD is installed, the installer must ensure the supply/return connections to the Aquatap faucet are located at the invert of the piping system facing down. If a multiple pair IFD is installed, one of the supply/return connection point pairs must be located at the invert of the point facing down. This will allow for complete system drain ability without interference from the orifice plates within the IFDs.LInline Flow Diverter1/1 Port (Inlet/Outlet)2/2 Port (Inlet/Outlet)3/3 Port (Inlet/Outlet)LInline Sanitary Flow DiverterOrifice plateInline flow diverterPiping invertAllows system to be completely drainedWhether installing 1/1, 2/2 or 3/3 port Inline Flow Diverters, one port pair must be installed at 90° to piping invertInline Flow Diverter Installed in Systems Requiring Complete DrainabilityGF Piping SystemsGF Piping Systems9271 Jeronimo Road, Irvine, CA 92618Tel. (714) 731-8800, Toll Free (800) 854-4090, Fax (714) 731-6201 e-mail: us.ps@georgfischer.comwww.gfpiping.com#M204 (1/2015) © Georg Fischer LLCPrinted in USA