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Harris North American Alloys & Consumables - Brochure

HARRIS PRODUCTS GROUPT h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m2The Harris Products Group, A Lincoln Electric Company,is a world leader in the design, development andmanufacture of cutting, welding, brazing, solderingequipment, consumables and gas distribution systems.Harris Products Group products are sold and used in over85 countries. For more information about the HarrisProducts Group and its products and services, pleasevisit our web site at www.harrisproductsgroup.com.TABLE OF CONTENTSCATALOG CONTENTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 3BRAZING:Phos CopperDynaflow, Blockade, Harris 0 (phos copper) . . . . . . . . . . . . . . . . . . .5Stay-Silv 2, Stay-Silv 5, Stay-Silv 6, Stay-Silv 6HP . . . . . . . . . . . . . .6Stay-Silv 15, Brazing Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7High SilverSafety-Silv 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Safety-Silv 30, Safety-Silv 35, Safety-Silv 38T, Safety-Silv 40 . . . . .8Safety-Silv 40T, Safety-Silv 40NI2, Safety-Silv 45, Safety-Silv 45 Mini Pak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Safety-Silv 45 Brazing Kit, Safety-Silv 45T, Safety-Silv 50, Safety-Silv50N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Aluminum BrazingSafety-Silv 56, Safety-Silv 56 Mini Pak, Safety-Silv 56 Brazing Kit, 11Al-Braze 1070, ALCOR, CORAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .12SOLDERING:Stay-Brite Silver Solder (lead free), Stay-Brite Kit (lead free), Bridgit, Nick . .14Speedy, 95/5, Galviz, Alsolder 500 (lead free) . . . . . . . . . . . . . . . . .1540/60, 60/40, 50/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16BRAZING, SOLDERING & WELDING FLUXES:Stay-Silv (white flux), Dynaflow (white flux), Stay-Silv (black flux), Al-Braze, Speed Flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18600 “Power” Flux, Stay-Clean Aluminum Flux, Stay-Clean Paste, Stay-Clean Liquid Flux, Bridgit Paste, Water Soluble Flux, SolarWelding Flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19WELDING:Aluminum Alloy4043 (MIG), 5356 (MIG), 4043 (TIG) . . . . . . . . . . . . . . . . . . . . . . . . . .215356 (TIG), Aluminum Welding Parameters & Settings . . . . . . . . . . .22Recommended Filler Metals For Welding Aluminum . . . . . . . . . . . .23Copper AlloyHarris American Low Fuming Bronze . . . . . . . . . . . . . . . . . . . . . . .23Low Fuming Bronze (Flux Coated), Low Fuming Bronze (Bare), CopperBased Welding Filler Metal Selection Chart . . . . . . . . . . . . . . . . . . .24Silicon Bronze (GMAW), 3SIB (GTAW), Aluminum Bronze (GMAW/GTAW)Aluminum Bronze A1 (GMAW), 3ALB (GTAW) . . . . . . . . . . . . . . . . . . .25Phos Bronze (GMAW) / (GTAW), Deox Copper (GMAW) / (GTAW) . . . . . .26Alloy 170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Mild Steel & Low Alloy (MIG / FLUX CORED)ER70S-3 (GMAW), ER70S-6 (GMAW) . . . . . . . . . . . . . . . . . . . . . . . . .27ER80S-D2 (GMAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28E71T-1 Flux Cored Gas Shielded, Ten Gauge Shielded . . . . . . . . . .31Twenty Gauge Metal Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Welding Parameters For Cored Wire . . . . . . . . . . . . . . . . . . . . . . . .34Mild Steel & Low Alloy (TIG)ER70S-2 (GTAW), ER70S-3 (GTAW), ER70S-6 (GTAW) . . . . . . . . . . . . . . .28Mild Steel Welding Parameters, ER80S-D2 (GTAW), ER80S-B2 (GTAW) . . . .29ER90S-B3, 4130 Chrome Molly, W1060 (RG45) (GTAW), W1200 (RG60) (GTAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Mild Steel Stick Electrodes6011 Mild Steel, 6013 Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . . .327014 Mild Steel, 7018 Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . . .33Stainless Steel (MIG / FLUX CORED)MIG 308 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34MIG 308L, MIG 308LSI, MIG 309, MIG 309L . . . . . . . . . . . . . . . . . .35MIG 309LSI, MIG 310, MIG 312, MIG 316, MIG 316L . . . . . . . . . . .36MIG 316LSI, MIG 317L, MIG 347, MIG 410 . . . . . . . . . . . . . . . . . . .37Stainless Steel Flux Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Stainless Steel (TIG)TIG 308, TIG 308L, TIG 308LSI, TIG 309, TIG 309L . . . . . . . . . . . . .39TIG 310, TIG 312, TIG 316, TIG 316L, TIG 316LSI, TIG 317L . . . . . .40TIG 347, TIG 410, ER630, Shielding Gas Considerations For Solid SS . . . . . .41Stainless Steel Electrodes308L, 309, 309L, 310, 312, 316L . . . . . . . . . . . . . . . . . . . . . . . . . .42347, 410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Stainless Steel Filler Metal Selector Guide . . . . . . . . . . . . . . . . . . .43Welding Parameters For Stainless . . . . . . . . . . . . . . . . . . . . . . . . . .44Cast Iron Electrodes59/55 Nickel, 99 Nickel (TIG), 99 Nickel Electrodes (AC-DC) . . . . . .45Maintenance & RepairSuper Missleweld, SMW, 17, 17FC . . . . . . . . . . . . . . . . . . . . . . . . .4665 Nickel Iron Electrode, 111 Kastweld, Alloy 26 . . . . . . . . . . . . . .4790 Tuf Kut, 3AH, Cut Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Magnesium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49ACCESSORIES:Cable, Tip Cleaners, Round Soapstone Holder, Round Soapstone Refill,Flat Soapstone Holder, Flat Soapstone Refill, Silver Streak Refills,Silver Streak Pen Holder, Silver Streak Refill Tube, Tempil Stick . . .51Gauges, Weld Fillet Gauge, Gloves, Welding Helmets, Wire BrushesFlints & Lighters, Hoses, Gouging Carbons, Cylinder Caps . . . . . . .52Tip Drill Kit, 4in1 Cutting Attachment, MIG Nozzle Reamer, 10 WayTank Wrench, Matador Welders Pliers, Matador 12 Function Tool,Welper YS-50 Pliers, BM-C Wrench, Hammers, Welders Pin, Wire FeedPads, Chem Sharp Tungsten Holder, VP Carring Handle, ElectrodeHolders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Multi-Purpose Magnet, E102-M Cable Connectors, Teflon Conduit,Clear Dome, Sta Kleer Plastic Lens, Safety-Plus, Filter Plates, Omni View GoldLenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Omni Plastic Mag Lenses, Mag Glass Lenses, Gold Mirror Lenses,Optrel Lenses, Face Shields, Tuff-Shield, Plain Glass, Goggles, HornellLens, Cover Lens & Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55Tungsten, Compound 302, Weld-O Preweld Cleaner, Supweld 12 pak,Chem Sharp, Super Cold-Galv, 1620 Nozzle Shield & Anti Spatter,1630 Safe T Spat, Kleen Green . . . . . . . . . . . . . . . . . . . . . . . . . . . .56Harris Production Pak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57POINT-OF-PURCHASE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58- 67BRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m4DYNAFLOW®Dynaflow melts and flows at temperatures very close to Stay Silv 15, andprovides comparable brazed mechanical properties. This makes Dynaflowan excellent cost effective alternative to the 15% silver alloys. Thispremium, medium range silver alloy has been meticulously formulated toeven tighter specifications than our standard copper-to-copper alloys.PHOS COPPERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 5PART NO. SIZED520R 3/32” DIA x 20” - 25# PKGD536R 3/32” DIA x 36” - 25# PKGD620F .050” x 1/8” x 20” - 25# PKGD620F1 .050” x 1/8” - 28 STICK TUBED636S 1/8” SQ x 36” - 25# PKGD620FMPOP .050” x 1/8” MINI PAK - 8 STICKSPART NO. SIZEBK220R 2MM DIA x 20” - 25# PKGBK220R1 2MM DIA - 20 STICK TUBEBK520R 3/32” DIA x 20” - 25# PKGBK536R 3/32” DIA x 36” - 25# PKGBK636R 1/8” DIA x 36” - 25# PKGBKFC2500R1 2MM DIA x 500MM - 20 STICK TUBEBLOCKADE®Blockade is a proprietary phosphorus-tin-silicon alloy engineered toprovide a low cost alternative to silver bearing filler metals. It is selffluxing on copper and its lower melting temperature makes it anexcellent choice for brass. Blockade flows rapidly but can be used to“cap” brazed joints.PART NO. SIZE0320R 1/16” DIA x 20” - 25# PKG0320R1 1/16” DIA - 51 STICK TUBE0336R 1/16” DIA x 36” - 25# PKG0520R 3/32” DIA x 20” - 25# PKG0520R1 3/32” DIA - 24 STICK TUBE0536R 3/32” DIA x 36” - 25# PKG0536S 3/32” SQ x 36” - 25# PKG0620F .050” x 1/8” x 20” - 25# PKG0620F1 .050” x 1/8” - 28 STICK TUBE0620FMPOP .050” x 1/8” MINI PAK - 8 STICKS0620R 1/8” DIA X 20” - 25# PKG0620R1 1/8” DIA - 14 STICK TUBE0620S 1/8” SQ x 20” - 25# PKG0620S1 1/8” SQ - 11 STICK TUBE0636F .050” x 1/8” x 36” - 25# PKG0636R 1/8” DIA x 36” - 25# PKG0636S 1/8” SQ x 36” - 25# PKG0936RK 1/4” DIA x 36” - 25# PKG BLANKHARRIS 0This low cost alloy is suitable for most copper-to-copper or brass joints where good fit-upexists, and the assemblies are not subject toexcessive vibration nor movement.These brazing filler metals are primarily used to join copper to copper, copper to brass, and brass to brass. The phosphorus content serves as a“self-fluxing” agent in joining copper to copper. When brazing brass to copper or brass to brass, use Stay-Silv® White Brazing Flux. The phos/copperand silver/phos/copper filler metals are not recommended for brazing steel or nickel alloys. The amount of phosphorus in the phos/copper fillermetals (AWS-BCuP series) is critical in determining precise melting range and performance. Proprietary computer based technology is used toaccurately control the phosphorus content to exacting standards. Each heat of metal is precisely checked before pouring to assure users a phosphorus content to within + or - 1/10 of a percent. Even moresignificant, a liquidus variation of no more than +or- 60 F. The advantages of this precise control is apparent in automated brazing operations,where even modest variations in flow temperatures can significantly increase the incidence of rejects. Equally important, manual operators nolonger need to make adjustments in heating practice from one batch of filler metal to the next to achieve uniform results.PN: 0620FMPOP.050 x 1/8” - 8 STICKSPN: BK220R12MM Dia. - 20 STICKSPN: D620FMPOP.050 x 1/8” MINI PAK 8 STICKSChemical Composition Solidus LiquidusFluidity Rating*RecommendedJoint ClearanceAWS A5.8 ClassSilver-0%Copper- 92.9Phosphorus-7.1%1310° F710° C1475° F802° C5 .002” /.007” BCuP-2*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* RecommendedJoint ClearanceAWS A5.8 ClassSilver-0%Phosphorus-6%Copper-94%1178° F637° C1247° F674° C*** .002” /.005” BCuP-9*The higher the fluidity rating, the faster the alloy flows within the melting range.***Blockade has good fluidity, yet it has the unique ability to form a cap at the joint.Chemical Composition Solidus Liquidus Fluidity Rating* RecommendedJoint ClearanceSilver-6%Phosphorus-6.1%Copper-87.91190° F643° C1465° F796° C 3.003” /.006”*The higher the fluidity rating, the faster the alloy flows within the melting range.HARRISEXCLUSIVEHARRISEXCLUSIVEPHOS COPPERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m6PART NO. SIZE2520R 3/32” DIA x 20” - 25# PKG2536R 3/32” DIA x 36” - 25# PKG2620F .050” x 1/8” x 20” - 25# PKG2620F1 .050” x 1/8” - 28 STICK TUBE2620R 1/8” DIA x 20” - 25# PKG2636F .050” x 1/8” x 36” - 25# PKG2636R 1/8” DIA x 36” - 25# PKGSTAY-SILV® 2This economical, low silver alloy, is designed to broadenthe melting range of Harris 0, and has proven useful insome specific applications where mechanical propertiesare less critical.PART NO. SIZE5320R 1/16” DIA x 20” - 25# PKG5320R1 1/16” DIA - 51 STICK TUBE5336R 1/16” DIA x 36” - 25# PKG5520R 3/32” DIA x 20” - 25# PKG5520R1 3/32” DIA - 24 STICK TUBE5536R 3/32” DIA x 36” - 25# PKG5536S 3/32” SQ x 36” - 25# PKG5620F .050” x 1/8” x 20” - 25# PKG5620F1 .050” x 1/8” - 28 STICK TUBE5620F5 .050” x 1/8” x 20” - 5# TUBE5620R 1/8” DIA x 20” - 25# PKG5620R1 1/8” DIA - 14 STICK TUBE5636F .050” x 1/8” x 36” - 25# PKG5636R 1/8” DIA x 36” - 25# PKG5636S 1/8” SQ x 36” - 25# PKG5620FMPOP .050” x 1/8” - 8 STICKSPART NO. SIZE6536R 3/32” DIA x 36” - 25# PKG6620F .050” x 1/8 x 20” - 25# PKG6620F1 .050” x 1/8 - 28 STICK TUBE6636R 1/8” DIA x 36” - 25# PKG6636S 1/8” SQ x 36” - 25# PKG6836R 3/16” DIA x 36” - 25# PKG SPECIAL ORDERSTAY-SILV® 5This medium-range alloy is well suited where close fit-upcannot be maintained. This filler metal is somewhat moreductile than Harris 0 or Stay-Silv 2.STAY-SILV® 6This medium-range alloy is well suited where close fit-upcannot necessarily be maintained. This filler metal issomewhat more ductile than Phos Copper or Stay-Silv 2.PART NO. SIZE6H336R 1/16” DIA x 36” - 25# PKG6H536R 3/32” DIA x 36” - 25# PKG6H636R 1/8” DIA x 36” - 25# PKGSTAY-SILV® 6HPThis is a higher phosphorus version of Stay-Silv 6. Theincreased phosphorus content lowers the liquidustemperature approximately 900 F. This provides a smoothflowing filler metal that is self fluxing on copper. The lowerliquidus makes it an excellent choice for brass wherelower temperatures are preferable.PN: 6H336R1/16” Dia. x 36” - 25# PKGPN: 6620F1.050 x 1/8” - 28 STICKSPN: 2620F1.050 x 1/8” - 28 STICKSChemical Composition Solidus Liquidus Fluidity Rating*RecommendedJoint ClearanceAWS A5.8 ClassSilver-2%Phosphorus-7%Copper-91%1190° F643° C1450° F788° C4 .003” /.005”BCuP-6*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating*RecommendedJoint ClearanceAWS A5.8 ClassSilver-5%Phosphorus-6%Copper-89%1190° F643° C1500° F816° C3 .003” /.006”BCuP-3*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating*RecommendedJoint ClearanceSilver-6%Phosphorus-6.5%Copper-87.5%1190° F643° C1425° F774° C5 .002” /.005”*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* RecommendedJoint ClearanceAWS A5.8 ClassSilver-6%Phosphorus-7.2%Copper-86.8%1190° F643° C1335° F724° C7 .001” /.004”BCuP-4*The higher the fluidity rating, the faster the alloy flows within the melting range.PN: 5620FMPOPStay-Silv 5.050 x 1/8” MINI PAK - 8 STICKSPHOS COPPER / HIGH SILVERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 7PART NO. SIZE15320F .050” x 1/16” x 20” - 25# PKG15320F1 .050” x 1/16” x 20” - 51 STICK TUBE15320R 1/16” DIA x 20” - 25# PKG15320R1 1/16” DIA - 51 STICK TUBE15336R 1/16” DIA x 36” - 25# PKG15520R 3/32” DIA x 20” - 25# PKG15520R1 3/32” DIA - 24 STICK TUBE15520S 3/32” SQ x 20” - 25# PKG15536R 3/32” DIA x 36” - 25# PKG15536S 3/32” SQ x 36” - 25# PKG15620F .050” x 1/8” x 20” -25# PKG15620F1 .050” x 1/8” - 28 STICK TUBE15620F5 .050” x 1/8” x 20” - 5# TUBE15620R1 1/8” DIA - 14 STICK TUBE15620S 1/8” SQ x 20” - 25# PKG15620S1 1/8” SQ - 11 STICK TUBE15636F .050” x 1/8” x 36” - 25# PKG15636R 1/8” DIA x 36” - 25# PKG15636S 1/8” SQ x 36” - 25# PKG15636S10 1/8” SQ x 36” - 10# TUBE1520FMPOP .050” x 1/8” - 8 STICKSSTAY-SILV® 15For many years the standard of the industry, the 15% silver alloy has proven its value. Thisfiller metal is excellent for situations in which close fit-up does not exist, and where thermalexpansion and service vibration are involved.RINGS & RETURN BENDSA popular method of filler metal placement is by using brazing rings. Braze rings can be made in a variety of alloy compositions and are sized tofit your specific part. When heated, the brazing ring melts and flows into the capillary space to make a complete bond. Braze rings are often usedwith automated brazing equipment to ensure braze filler metal placement at the exact location. Since each size ring is designed for a specific part,there is no waste from excess filler metal applications. Rings can be located on the external surface, or “buried” inside and drawn out duringheating. Our engineers can assist with ring size and application details. Our Autobraze ring division combines its unique control of chemistry withhighly advanced manufacturing capabilities to fabricate precision brazing rings. This means brazing rings with exact dimensional tolerances andreliable flow characteristics.PN: 15636F.050 x 1/8” x 36” - 25# PKGChemical Composition Solidus Liquidus Fluidity Rating* RecommendedJoint ClearanceAWS A5.8 Class**Silver-15%Phosphorus-5%Copper-80%1190° F643° C1480° F804° C3 .002” / .006” BCuP-5*The higher the fluidity rating, the faster the alloy flows within the melting range.** Stay-Silv 15 also meets Fed. Spec. QQ-B-654A, Grade III.Harris silver brazing alloys are produced with precise wire size and chemical composition. Safety-Silv® brazing alloys are offered in coil, straightlengths, and bare or flux coated rods. To protect the health of operators the use of cadmium-bearing filler metals should be discontinued. Cadmiumoxide fumes produced during brazing operations are highly toxic and a listed carcinogen. Harris offers no silver brazing alloys containing cadmium.SAFETY-SILV® 25A low cost, general purpose silver brazing alloy. Exhibits moderate ductility and slightly higher melting temperature than alloys containing higherpercentages of silver and / or tin.PART NO. SIZE25350 1/16” - 50 t.o. COIL25550 3/32” - 50 t.o. COILChemical Composition Solidus Liquidus Fluidity Rating*Silver-25%Copper-43%Zinc-30%Tin-2%1270° F688° C1435° F779° C5*The higher the fluidity rating, the faster the alloy flows within the melting range.PN: 253501/16” - 50 t.o. COIL HIGH SILVERHIGH SILVERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m8PART NO. SIZE30250 3/64” - 50 t.o. COIL3031 1/16” - 1 t.o. PKG SPECIAL ORDER30318L 1/16” x 18” - 15 t.o. TUBE30350 1/16” - 50 t.o. COIL30650 1/8” - 50 t.o. COILSAFETY-SILV® 30A moderate temperature filler metal with flow characteristicsuseful for wider gaps.PART NO. SIZE3531 1/16” - 1 t.o. PKG35318L 1/16” x 18” - 15 t.o. TUBE35325 1/16” - 25 t.o. COIL3533 1/16” - 3 t.o. PKG3535 1/16” - 5 t.o. PKG35350 1/16” - 50 t.o. COIL3551 3/32” - 1 t.o. PKG35518L 3/32” x 18” - 15 t.o. TUBE35550 3/32” - 50 t.o. COIL35618L 1/8” x 18” - 15 t.o. TUBE35650 1/8” - 50 t.o. COILSAFETY-SILV® 35A good selection for replacing the cadmium alloys. Safety-Silv35 joints are strong, ductile with brazing temperatures onlyslightly higher than cadmium-bearing 30 and 35 silver alloys.SAFETY-SILV® 38TThis tin-bearing alloy combines excellent fillet-formingcharacteristics with good flow properties. The addition of asmall amount of tin provides qualities normally associatedwith alloys containing greater quantities of silver.PART NO. SIZE4031 1/16” - 1 t.o. PKG4033 1/16” - 3 t.o. PKG4035 1/16” - 5 t.o. PKG40350H 1/16” - 50 t.o. COIL40550H 3/32” - 50 t.o. COIL40F3184 FC - 1/16” x 18” - 4 OZ TUBESAFETY-SILV® 40Ductile, free-flowing alloy that offers economy, goodpenetration into tight connections and medium temperature.Silver to light yellow color as in polished brass.PART NO. SIZE38T336L 1/16” x 36 - 50 t.o. TUBE38T350 1/16” - 50 t.o. COIL38T550 3/32” - 50 t.o. COILChemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-38%Copper-32%Zinc-28%Tin-2%1220° F660° C1325° F718° C7 BAg-34*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-35%Copper-32%Zinc-33%1250° F677° C1350° F732° C5 BAg-35*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-30%Copper-38%Zinc-32%1250° F677° C1410° F766° C6 BAg-20*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating*Silver-40%Copper-30.5%Zinc-29.5%1250° F677° C1350° F732° C5*The higher the fluidity rating, the faster the alloy flows within the melting range.PN: 30311/16” - 1 t.o. PKG PN: 35331/16” - 3 t.o. PKG PN: 40331/16” - 3 TO PKG PN: 38T3501/16” - 50 t.o. COILHIGH SILVERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 9PART NO. SIZE40N250 3/64” - 50 t.o. COIL40N318L 1/16” x 18” - 15 t.o. TUBE40N325 1/16” - 25 t.o. COIL40N350 1/16” - 50 t.o. COIL40N518L 3/32” x 18” - 15 t.o. TUBEPART NO. SIZE40T318L 1/16” x 18” - 15 t.o. TUBE40T350 1/16” - 50 t.o. COIL40T518L 3/32” x 18” - 15 t.o. TUBE40T550 3/32” - 50 t.o. COILSAFETY-SILV® 40TSimilar to 38T in its ability to form excellent fillets and maintain goodmechanical properties.SAFETY-SILV® 40NI2For stainless steel, nickel alloy for corrosion resistance and strength,and a good choice for tungsten carbide tool tipping.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-40%Copper-30%Zinc-28%Nickel%-21220° F660° C1435° F779° C4.5 BAg-4*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-40%Copper-30%Zinc-28%Nickel%-21220° F660° C1310° F710° C6.5 BAg-28*The higher the fluidity rating, the faster the alloy flows within the melting range.PN: 40T3501/16” - 50 t.o. COIL PN: 40N3251/16” - 25 t.o. COILSAFETY-SILV® 45Excellent general purpose brazingalloy. Good ductility and capillaryflow. Color is silver to light yellow.PART NO. SIZE4511 1/32” - 1 t.o. PKG4513 1/32” - 3 t.o. PKG4515 1/32” - 5 t.o. PKG45150H 1/32” - 50 t.o. COIL4521 3/64” - 1 t.o. PKG4525 3/64” - 5 t.o. PKG45250H 3/64” - 50 t.o. COIL4531 1/16” - 1 t.o. PKG45318L 1/16” x 18” - 15 t.o. TUBE45318LMPOP 1/16” x 18” MINI PAK - 5 STICKS45F318MPOP 1/16” x 18” FLUX CTD. MINI PAK - 3 STICKS45325H 1/16” - 25 t.o. COIL4533 1/16” - 3 t.o. PKG45336L 1/16” x 36” - 50 t.o. TUBE4535 1/16” - 5 t.o. PKG45350H 1/16” - 50 t.o. COIL4551 3/32” - 1 t.o. PKG45518L 3/32” x 18” - 15 t.o. TUBE45518LMPOP 3/32” x 18” MINI PAK - 3 STICKS4553 3/32” - 3 t.o. PKG45536L 3/32” x 36” - 50 t.o. TUBE4555 3/32” - 5 t.o. PKG45550H 3/32” - 50 t.o. COIL45618L 1/8” x 18” - 15 t.o. TUBE45650H 1/8” - 50 t.o. COIL45F3184 1/16” x 18” - 4OZ 9 STICKS45F318L 1/16” x 18” - (2) 1# BAG IN TUBE45F5184 3/32” x 18” - 4 OZ TUBE45F518L 3/32” x 18” - (2) 1# BAG IN TUBE45F6184 1/8” x 18” - 4 OZ TUBE45F618L 1/8” x 18” - (2) 1# BAG IN TUBESAFETY-SILV® 45 MINI PAKGeneral purpose filler for steel and copperalloys. Melting range useful for wideclearances.PN: 45318LMPOPSafety-Silv® 451/16”x 18” MINI PAKPN: 45F318MPOPSafety-Silv® 45 1/16”x 18” FLUX COATEDPN: 45F3184Safety-Silv® 45 1/16”x 18” FLUX COATED - 9 STICKSChemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-45% Copper-30% Zinc-25% 1225° F663° C1370° F743° C6.5 BAg-5*The higher the fluidity rating, the faster the alloy flows within the melting range.AVAILABLE IN KITWITH FLUXHIGH SILVERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m10PART NO. SIZE45T225SP 3/64” - 25# SPOOL45T31 1/16” - 1 t.o. PKG45T318L 1/16” x 18” - 15 t.o. TUBE45T33 1/16” - 3 t.o. PKG45T35 1/16” - 5 t.o. PKG45T350 1/16” - 50 t.o. COIL45TF3184 1/16” x 18” - 4 OZ TUBE45TF318L 1/16” x 18” - (2) 1# BAG IN TUBEPART NO. SIZE45KPOP 1/16” BRAZING KITSAFETY-SILV® 50Useful in brazing electrical connections and as a cadmium-free replacement for 50%silver alloys. It has a wide melting range suitable for bridging gaps where poor fit-upsare encountered.PART NO. SIZE5031 1/16” - 1 t.o. PKG50318L 1/16” x 18” - 15 t.o. TUBE5035 1/16” - 5 t.o. PKG50350H 1/16” - 50 t.o. COIL50550H 3/32” - 50 t.o. COIL50650H 1/8” - 50 t.o. COILSAFETY-SILV® 45 BRAZING KITGeneral purpose filler for steel and copper alloys. Melting range useful for wideclearances. Kit contains 1 oz. of braze wire and 1.75 oz. of Stay-Silv White Flux.PART NO. SIZE50N150 1/32” - 50 t.o. COIL50N250 3/64” - 50 t.o. COIL50N318L 1/16” x 18” - 15 t.o. TUBE50N325 1/16” - 25 t.o. COIL50N325SP 1/16” - 25# SPOOL SPECIAL ORDER50N336L 1/16” x 36” - 50 t.o. TUBE50N35 1/16” - 5 t.o. PKG50N350 1/16” - 50 t.o. COIL50N518L 3/32” x 18” - 15 t.o. TUBE50N536L 3/32” x 36” - 50 t.o. TUBE50N550 3/32” - 50 t.o. COILSAFETY-SILV® 50NThis 50% silver alloy is a good replacement for the 3% nickel, cadmium alloy (AWSBAg3). It is especially helpful where low brazing temperature must be maintained. It canbe used to braze tungsten carbide, stainless steel, as well as other steel, copper, andnickel alloys.SAFETY-SILV® 45TPerforms like a 45% silver cadmium-bearing alloy but is cadmium-free. Lower meltingtemperature than Safety-Silv 45. Excellent fillet-forming qualities produces high-strength, ductile joints. NSF Certified to NSF 51.PN: 45T31Safety-Silv® 45T 1/16” - 1 t.o. PKGPN: 5031Safety-Silv® 50 1/16” - 1 t.o. PKGChemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-45%Copper-30%Zinc-25%1225° F663° C1370° F743° C6.5 BAg-5*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-45%Copper-27%Zinc-25%Tin-3%1195° F646° C1265° F685° C7 BAg-36*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-50%Copper-34%Zinc-16%1270° F688° C1425° F774° C5.5 BAg-6*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 ClassSilver-50% Copper-20%Zinc-28% Nickel-2%1220° F660° C1305° F707° C7 BAg 24*The higher the fluidity rating, the faster the alloy flows within the melting range.PN: 50N2503/64” - 50 t.o. COILHIGH SILVERBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 11PART NO. SIZE56KPOP BRAZING KIT WITH FLUXPART NO. SIZE5611 1/32” - 1 t.o. PKG5615 1/32” - 5 t.o. PKG56150 1/32” - 50 t.o. COIL56225SP 3/64” - 25# SPOOL5625 3/64” - 5 t.o. PKG56250 3/64” - 50 t.o. COIL5631 1/16” - 1 t.o. PKG56318L 1/16” x 18” - 15 TO TUBE56318LMPOP 1/16” x 18” MINI PAK - 5 STICKS56F318MPOP 1/16” x 18” FLUX COATED MINI PAK - 3 STICKS56325 1/16” - 25 t.o. COIL5633 1/16” - 3 t.o. PKG56336L 1/16” x 36” - 50 t.o. TUBE5635 1/16” - 5 t.o. PKG56350 1/16” - 50 t.o. COIL56518L 3/32” x 18” - 15 t.o. TUBE5653 3/32” - 3 t.o. PKG5655 3/32” - 5 t.o. PKG56550 3/32” - 50 t.o. COIL56618L 1/8” x 18” - 15 t.o. TUBE56650 1/8” - 50 t.o. COIL56F3184 1/16“ x 18” - 4 OZ TUBE56F318L 1/16” x 18” - (2) 1# BAG IN TUBE56F5184 3/32” x 18” - 4 OZ TUBE56F518L 3/32” x 18” - (2 )1# BAG IN TUBESAFETY-SILV® 56High silver content alloy; makes premium-quality brazes.Free-flowing with unsurpassed capillary attraction and deeppenetration with high ductility. Suitable for use in the foodprocessing industry. Silver color is excellent match forstainless steel and silverware applications. NSF Listed.PN: 56311/6” DIA. - 1 TO PKGSAFETY-SILV® 56 MINI PAKFor ferrous and nonferrous alloys. Often used to brazestainless steel for food service.PN: 56318LMPOP1/16” x 18” MINI PAKPN: 56F318MPOP1/16” x 18” MINI PAKFLUX COATEDChemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 Class NSFSilver-56%Copper-22%Zinc-17%Sn-5%1145° F618° C1205° F652° C8 BAg-7 51*The higher the fluidity rating, the faster the alloy flows within the melting range.Chemical Composition Solidus Liquidus Fluidity Rating* AWS A5.8 Class NSFSilver-56%Copper-22%Zinc-17%Sn-5%1145° F618° C1205° F652° C8 BAg-7 51*The higher the fluidity rating, the faster the alloy flows within the melting range.SAFETY-SILV® 56 BRAZING KITSafety-Silv 56 in a convenient kit containing 1 oz. of brazewire and 1.75 oz. of Stay-Silv white flux.ALUMINUM BRAZINGBRAZING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m12AL-BRAZE 1070A superior brazing alloy for the joining of aluminum to aluminum. Al-Braze is free-flowing with unequaled capillary attraction, ductility andpenetration. Not recommended for brazing Aluminum directly to non-Aluminum alloys as the joint may be brittle.Procedure: Clean the braze area Remove all plating or anodized finish Heat the wire and dip into dry flux for extra coverage Mix powdered flux with water to form a paste Use a reducing flame Keep torch in constant motion Melt the alloy with the heat from the work piece not with the torchALCORA very easy to use aluminum alloy with non-corrosive flux inside the wire; no external flux is required with this product. Designed for the repairof heat exchangers, air conditioners, aluminum alloy condensers and other applications. Very good fluidity with good capillary attraction. Post-braze cleaning unnecessary. Better than tin-zinc and aluminum silicon alloys for aluminum coil repair.CORALFlux cored aluminum torch alloy which is able to produce either thin flowing of bead forming characteristics. Aluminum to aluminum; Notrecommended for brazing aluminum directly to non-aluminum alloys.CORAL is a tubular aluminum rod with an extremely active flux formulation inside the tube. The ratio of the flux to the filler material is preciselycalibrated, assuring versatile performance. By adjustment of the temperature of the torch flame, It can be applied out-of-position with absolutecontrol.Description Chemical Composition Solidus Liquidus Typical ApplicationAlcor Flux-Cored Aluminum AlloyZnAl824° F440° C824° F440° CA new approach to joining aluminum. Alow temperature, free flowing, flux-coredsolder for aluminum joining or repair.Description Chemical Composition Solidus Liquidus Typical ApplicationAl-Braze 1070Aluminum Brazing Kit88% Al12% Si1070° F577° C1080° F582° CSuperior brazing alloy for joiningaluminum to aluminum. Excellentcapillary attraction.PART NO. SIZECORAL60 CORAL 1/8” - 3# PKGFeatures: Tensile strength - Up to 35,000 PSI Solidus - 1070ºF / 577ºC Liquidus - 1080ºF / 582ºC Excellent corrosion resistance Specific gravity - 2.66Procedure: Clean the surface of the aluminum to be joined  Use a stainless steel brush Heat the surface evenly, apply ALCORProcedure: Clean the braze area Remove all plating or anodized finish Leave a gap of 1/16” to 1/8” Bevel 60º to 70º for butt joints or cracks It is not necessary to melt the base metal Use a carburizing flame Keep the flame 1” to 3” from the surface Touch to the braze area under the flame until the filler metal flows Deposit small amounts of alloy & allow it to flow out on the braze area For build up work, reduce the heat play the flame on the filler rod above the workpiece Melt drops of the CORAL onto the workpiece and a stiff brush For greater flowability, use Al-Braze flux Remove the flux residue with warm water  Crimp the end of the rod after use to seal in fluxFeatures: Tensile strength - Up to 30,000 PSI Solidus - 1055ºF / 568ºC Liquidus - 1155ºF / 623ºC Good color match (will darken if anodized) Good corrosion resistance Can be applied out-of-positionFeatures: Tensile strength - Up to 35,000 psi Melts at 824ºF / 440ºCPART NO. SIZE1070K ALBRAZE 1070 KITPART NO. SIZEAL200RC ALCOR-2MM DIA. - COILSOLDERING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 13LEAD FREE SOLDERSSOLDERING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m14BRIDGIT®Lead-free solder widely used in plumbing applications where lead-bearing solders areprohibited. Contains nickel, making joints tremendously strong. Wide range makes Bridgitan excellent alloy for large diameter fittings and ill-fitted or non-concentric pipes. Fills gapsand caps off easily and effectively.PART NO. SIZEBRGT31 1/16” - 1# SPOOL SPECIAL ORDERBRGT51 3/32” - 1# SPOOLBRGT61 1/8” - 1# SPOOLBRGT65 1/8” - 5# SPOOLBRGT625 1/8” - 25# SPOOLBRGT61/2POP 1/8” - 8 oz. SPOOLChemicalComposition Specifications Solidus Liquidus4% Ag96% SnASTM B32 Sn 96 NSF 51  J-STD-006 Sn96 Ag 04A430°F221°C430°F221°CSTAY-BRITE® KIT - LEAD FREE SOLDERUse for all metals with the exception of aluminum. Low temperature solder excellent formany HVAC connections.Specifications Solidus Liquidus ASTM B32ASTM B32 HB  NSF to ANSI NSF61 Conforms to 1986 Safe Drinking Act 460°F238°C630°F332°FAlloy Grade HBProduct Chemical Composition Specifications Solidus LiquidusStay-Brite 4% Ag96% SnASTM B32 Sn96 NSF 51  J-STD-006 Sn96Ag 04A430°F221°C430°F221°FProduct Chemical Composition Specifications Solidus LiquidusStay-Brite 8 6% Ag94% Sn NSF 51430°F535°C430°F535°FPN: BRGT61BRIDGIT SOLDER1/8” - 1# SPOOLSTAY-BRITE® SILVER SOLDER - LEAD FREESilver-bearing solders are often used throughout the refrigeration/air conditioning industryinstead of brazing alloys. Both Stay-Brite and Stay-Brite 8 produce an overall componentwith greater strength than a brazed component whose base metals are weakened byannealment from high brazing heat. Stay-Brite solders bond with all of the ferrous andnonferrous alloys. Joints soldered with Stay-Brite solders exhibit considerably higher thannessessary elongation for sound, dissimilar metal joints and vibration applications. Stay-Brite 8 is especially effective in filling loosely fitted couplings. Use for all metals with theexception of aluminum. This is a low temperature solder excellent for many HVACconnections.PART NO. SB8 SIZESB811 1/32” DIA - 1# SPOOL SPECIAL ORDERSB831 1/16” DIA - 1# SPOOLSB855 3/32” DIA - 5# SPOOLSB861 1/8” - 1# SPOOLSBRC65 SBRC-1/8” DIA - 5# SPOOLSB61/2POP 1/8” - 8 oz SPOOLPART NO. STAY-BRITE SIZESB11 1/32” - 1# SPOOLSB31 1/16” - 1# SPSB51 3/32” - 1# SPOOLSB61 1/8” - 1# SPOOLSB625 1/8” - 25# SPOOLSB65 1/8” - 5# SPOOLPN: SB861Stay-Brite 81/8” - 1# SPOOLNICK®Nick is a lead-free plumbing solder having been specifically formulated as a replacementfor the tin/lead solders. It has a wide melting range (2910 F - 1440 C) that allows operatorsto fill small tight fitting pipe connections and also to bridge gaps in large, loose fitting ornon-concentric pipe. Its ease of application in all types of copper joints, makes it thepreferred solder of experienced operators and is the most forgiving in the hands of the lessexperienced. Nick is a patented alloy which meets all Federal requirements for lead-freesolders mandated by the Federal Safe Drinking Water Act Amendments of 1986. (PublicLaw 99-339)PN: NICK611/8” - 1# SPOOLSolidus Liquidus ASTM B32-89438°F225°C729°F387°CAlloy Grade HNPART NO. SIZESBSKPOP KIT WITH FLUXPART NO. SIZENICK61 1/8” - 1# SPOOLLEAD FREE SOLDERSSOLDERING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 15SPEEDY®Speedy has a faster melting range, which allows operators to fill small, tight-fitting pipeconnections quickly. Speedy’s low temperature, free following nature decreases cycle timewhile reducing setup time. Speedy can be used with Stay-Clean paste or liquid flux, as well asBridgit paste flux. Speedy is a lead-free, low temperature alloy formulated for joining copperpipe in potable water systems. This tin-based alloy conforms to the 1986 Federal Safe DrinkingWater Act Amendment.PART NO. SIZESPDY61 1/8” - 1# SPOOLSPDY625 1/8” - 25# SPOOL SPECIAL ORDERPART NO. SIZEGLVIZ90 1/4” x 14” - 5# PKGSolidus Liquidus450°F232°C555°F290°CPN: SPDY611/8” - 1# SPOOL95/5Tin-antimony solder well suited for applications where moderately elevated temperature is afactor. With higher electrical conductivity and high fluidity, 95/5 is recommended for lead freeinstallation of small diameter, tight fitting connections. Not recommended for use on brass orHVAC connections.PART NO. SIZE95531 1/16” DIA - 1# SPOOL95551 3/32” DIA - 1# SPOOL95561 1/8” DIA - 1# SPOOL95565 1/8” DIA - 5# SPOOL95561/2POP 1/8” - 8 oz SPOOLChemical Composition Solidus Liquidus ASTM B32Sn-95%Sb-5%452°F233°C464°F240°CSb5, J-STD-006Sn95, Sb05APN: 95561/2POP95/51/8” - 8 oz SPOOLGAL VIZA special self-fluxing solder alloy for repairing damaged galvanized coatings. Gal Viz providesexcellent corrosion resistance. It has a working temperature of about 600° F. Apply while basemetal is hot. A clean wire brush will aid in tinning the surface with Gal Viz. It can also be tinnedwith a paddle or cloth. Do not direct flame on the alloy. Heat the base metal and rub the rod onthe metal. When it melts, the temperature is correct.ALSOLDER 500 - ALUMINUM SOLDERSolder alloy for torch or iron. Used to join all solderable aluminum alloys to each other and todissimilar metals. Also for zinc die-cast. Forms excellent, corrosion resistant joints on the toughto solder aluminum alloys. Also beneficial as a high temperature solder on most other metals.Not recommended for magnesium.PART NO. SIZE50061H 1/8” DIA - 1# SPOOL SPECIAL ORDER500K ALSOL500 ALUM KT(ORM-D) NO AIRDescription ChemicalCompositionSolidus Liquidus Typical ApplicationAlsolder 500Aluminum Solder Kit15% Zn85% Sn391° F199° C482° F250° CForms excellent corrosion-resistant joints on thetough-to-solder aluminumalloys. Use for copper toaluminum connections.Procedure: Clean the area to be soldered Apply Stay Clean aluminum flux If using an open flame, heat indirectly with the torch in motion (do not direct the torch on the flux) Heat until the flux becomes a nut brown color Apply the alloy Discontinue heat as soon as flow Allow to cool. Remove flux residue with wire brush and hot waterFeatures: Tensile strength - Up to 20,000 PSI Solidus - 391ºF Liquidus - 482ºF Good color match on aluminum and zinc die castPN: 500KKITCOMMON SOLDERSSOLDERING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m16CAUTION:Lead-bearing solders are not to be used in potablewater systems.PART NO. SIZE406061 1/8” - 1# SPOOL40A61 ACID CORE 1/8” - 1# SPOOL40A65 ACID CORE 1/8” - 5# SPOOL40R61 ROSIN CORE 1/8” - 1# SPOOL40/60With some exceptions, these tin-lead solders can be used to join copper and mostcopper alloys, lead, nickel alloys and steel. Tin-lead solders are not recommended forjoints subject to high stress or vibration in the cooling industry due to lack of sufficientelongation properties. These solders are also available with rosin or acid core. It isillegal to use lead solders in both public and private potable water systems.ChemicalComposition Solidus Liquidus ASTM B32Sn-40%PB-60%360° F182° C460° F238° CSn40A60/40With some exceptions, these tin-lead solders can be used to join copper and mostcopper alloys, lead, nickel alloys and steel. Tin-lead solders are not recommended forjoints subject to high stress or vibration in the cooling industry due to lack of sufficientelongation properties. These solders are also available with rosin or acid core. Similarto 50/50 but flows faster due to narrow melting range. It is illegal to use leadsolders in both public and private potable water systems.PN: 60R61/2POP60/401/8” - 8 oz. SPOOLPART NO. SIZE60401B 1# BAR604031 1/16” - 1# SPOOL604061 1/8” - 1# SPOOL60R11 ROSIN CORE-1/32” - 1# SP00L60R31 ROSIN CORE-1/16” - 1# SP00L60R51 ROSIN CORE 3/32” - 1# SPOOL60R61 ROSIN CORE-1/8” - 1# SP00L60R61/2POP 1/8” - 8 oz ROSIN CORE60R31/2POP 1/16” - 8 oz. SPOOL ROSIN COREChemical Composition Solidus Liquidus ASTM B32Sn-60%Pb-40%360° F182° C375° F191° CSn60Chemical Composition Solidus Liquidus ASTM B32Sn-50%PB-50%360°F182°C420°F216°CSn50, J-STD-006Sn50,Pb50a50/50With some exceptions, these tin-lead solders can be used to join copper and mostcopper alloys, lead, nickel alloys and steel. Tin-lead solders are not recommended forjoints subject to high stress or vibration in the cooling industry due to lack of sufficientelongation properties. These solders are also available with rosin or acid core. Note: Itis illegal to use lead solders in both public and private potable water systems. It isillegal to use lead solders in both public and private potable water systems.PART NO. SIZE5050TB TRI BAR - 1#50501B 1# BAR505061 1/8” DIA - 1# SPOOL505065 1/8” DIA - 5# SP00L5050620 1/8” - 20# SPOOL50R31 ROSIN CORE 1/16” - 1# SP00L50R51 ROSIN CORE 3/32” - 1# SP00L50R61 ROSIN CORE 1/8” - 1# SP00L505061/2POP 1/8” - 8 oz SPOOL POP50A61 ACID CORE 1/8” - 1# SPOOLPN: 505061/2POP50/501/8” - 8 oz. SPOOLCAUTION:Lead-bearing solders are not to be used in potablewater systems.CAUTION:Lead-bearing solders are not to be used in potablewater systems.FLUX PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 17AL-BRAZE FLUXA powdered flux for use with aluminum brazing alloys. Use with Al-Braze 1070, 4047 (718) aluminum may bemixed with water or alcohol to form a paste.BRAZING FLUXFLUX PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m18PART NO. SIZE10701/2 1/2# - JARDYNAFLOW® (WHITE FLUX)A fluid-paste silver brazing flux for automated and manual brazing. The active temperature range is10500F/5660C - 16000F /8710C. Good fluidity provides excellent joint penetration, it is nonflammable, has a longshelf life, good dispensing performance and is cosmetically superior. Use with copper, brass, and steel.PART NO. SIZESSBF1/2 1/2# JARSSBF1 1# JARSSBF5 5# JARSSBF30 30#SSBF60 60#STAY-SILV® (BLACK FLUX)An all purpose, high temperature flux for use in silver brazing. Formulated for applications where the work issubjected to rapid, localized heating. Particularly useful in applications where large amounts of refactory oxidesmay form, such as with stainless steel alloys. Use with stainless steel, carbide, heavy parts, prolonged heatingcycles. The active temperature range is 10500F/5660C - 18000F /9820C Use Stay-Silv White Brazing Flux on applications requiring normal heat. Use Stay-Silv Black Flux on heavyparts, where localized overheating may occur, and where parts are heated over a prolonged period. Stay-SilvBlack Flux is also suggested when brazing stainless steel.STAY-SILV® (WHITE FLUX)An all purpose, low temperature flux for use in silver brazing. Use with most ferrous and non ferrous metals,not recommended on aluminum, magnesium, and titanium. The active temperature range is 10500F/5660C -16000F /8710CConforms to J.C.AWS Type FB3C andAMS 3411 SpecificationsPN: SSWF6060# PAILSpecification Active Temperature Typical ApplicationMeets Federal Spec.OF499,Type BAWS A5.31 Class FB3AAMS 3410Below 1600°F For use with silver brazing alloyson all metals other thanaluminum, magnesium, ortitanium. PN: SSBF1/21/2# JARPART NO. SIZESPDFX0H 1GL (HAZMAT) NO AIRSPDFX0J 5GL (HAZMAT) TRUCKSPEED FLUXSpeed flux is a liquid brazing flux conducted to the braze joint via the fuel gas/oxygen flame. It is used withappropriate liquid flux dispensing applicators for use with silver, copper-phosphorus-silver, and bronze brazing.It is primarily used to braze copper, brass, and steel and protects the metal surface from oxidation anddiscoloration. Small assemblies can sometimes be brazed without a separate paste flux application. For largerparts, where there is a long overlap, or where full penetration is necessary, a separate paste flux applicationis often recommended.PN: SPDFXOH1 GAL.NOTE:Hazardous material SPDFXOH can not beshipped via air.PART NO. SIZESSWF1/4 1/4# JARSSWF1/2 1/2# JARSSWF7 6.5OZ BTLSSWF1 1# JARSSWF5 5# JARSSWF25 25# PAILSSWF60 60# PAILSSWF7POP 6.5OZ BTLPART NO. SIZEDYNAW50 50# PAILBRAZING / SOLDERING FLUXFLUX PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 19Specification Active Temperature Typical ApplicationMeetsCommercial Spec.A-A-51145CBelow 700°F Excellent flux for joining copper to copper andcopper to brass. Not recommended for electricalor electronic applications.600 POWDER FLUXThe 600 Flux is a general purpose brazing flux. It is used with oxy-fuel braze welding using lowfuming bronze and nickel silver rods on steel, copper and cast iron. It is applied to the rod bypreheating the rod end and dipping the rod into the flux. The flux will adhere to the heated rod.600 Powder flux has an active temperature range of 14000 F to 22000 F.700 POWDER FLUXPN: 600FX011# CANPART NO. SIZESCLF4 4OZ BTL LIQUIDSCLF16 16OZ BTL LIQUIDSCLF32 32OZ BTL LIQUIDSCLF1G 1GL LIQUIDSCLF55 55GL LIQUIDSCPF4 4OZ JAR PASTESCPF1 1# JAR PASTESCPF4POP 4OZ BTL PASTEPART NO. SIZE600FX01 1# CAN600FX50 50# PAILPART NO. SIZE700FX01 14# CANSTAY-CLEAN® ALUMINUM FLUXA liquid flux for use with aluminum soldering. Use with Al-Solder 500. Works to join aluminumto dissimilar metals.STAY-CLEAN® PASTE FLUXAn active soldering flux formulated for use with tin-lead, tin-antimony, and tin-silver solders.Superior flux for most metals, copper, brass, bronze, steel, stainless steel, galvanized, Monel®,Not recommended for aluminum, magnesium, or titanium. Not recommended for electrical orelectronic applications.STAY-CLEAN® LIQUID FLUXA general purpose zinc chloride flux for soldering with all soft solders use with tin-lead solder,tin-antimony solder, Stay-Brite solder, for soldering virtually all metals, except aluminum,magnesium or titanium. Not recommended for use in electrical or electronic applications.PN: SCLF1616ozPN: SCPF4POP4ozPART NO. SIZEBRPF4 4OZ BTLBRPF1 1# BTLBRPF4WS 4OZ BTL WATER SOLUBLEBRPF4POP 4OZ BTL WATER SOLUBLEPART NO. SIZES0FB01 1# CANBRIDGIT® FLUXESPASTE FLUX: Designed for use with lead-free solders. Works extremely well with Bridgit lead-free solder in potable water systems and equally well with other solders. Meets all requirementsof the Safe Drinking Water Act. Stays active to 8000F and will not burn at soldering temperature.This reduces black carbon formations that can result in voids and leaks.WATER SOLUBLE FLUX: A water flushable paste that holds its shape and will not slump. Usewith plumbing applications, copper and copper-alloy tubes, heating, air-conditioning,mechanical piping, and fire sprinklers. Water-soluable alternative to petroleum-based plumbingfluxes, begins cleaning metals at room temperature, excellent solderability with lead-freesolders.Specification Active TemperatureTypical ApplicationConforms to ASTM B813 Below 800°FDesigned for lead-free solders and well suited for use in largerconnections where prolonged heating will cause other fluxes to burn.PN: BRPF4POP4oz BOTTLEPN: BRPF44ozBOTTLEWELDING FLUXSOLAR WELDING FLUXSolar Flux is a complex chemical compound in the form of a very fine powder. Solar Flux ismixed with alcohol (methanol/methyl alcohol preferred) and brushed on the weld joint. It isformulated to shield the back of the weld joint from oxygen, dissipate heat and unwantedoxides, and to clean the surface of the metal. It will aid in the flow of filler metal over base metaland form a protective barrier to prevent re-oxidation and heat scale.Type B for stainless steel, (except 309, 310), precipitation hardening steels, chrome-molysteels, other alloy steels with nickel content below 25%.PN: S0FB011# CANWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m20WELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 21ALUMINUM ALLOYAluminum Cut Lengths and Spooled Wires are manufactured to meet the rigid requirements of AWS A5.10. Cleanliness, and wire temper are pre-cisely controlled.ALLOY 4043 (MIG)Qualified to AWS A5.10 ER4043, ABS, ISO Designation AISi5. 4043 is an all position 5%silicon alloy used to weld heat treatable base alloys. It is most often used to weld the6XXX series of alloys. The silicon addition improves puddle fluidity, producing anappealing bead profile. It is less crack sensitive on the 6XXX series than other weldingalloys. Common applications are automotive parts, truck trailers, bicycles.PART NO. SIZE04043D1 .025” - 1# SPOOL04043E1 .030” - 1# SPOOL04043E5 .030” - 5# SPOOL04043E13 .030” - 13# SPOOL04043F1 .035” - 1# SPOOL04043F5 .035” - 5# SPOOL04043F6 .035” - 16# SPOOL04043F1D .035” - 150# PROD PAK0404321 3/64” - 1# SPOOL0404327 3/64” - 16# SPOOL0404329 3/64” - 20# SPOOL0404321D .045” - 150# PROD PAK0404337 1/16” - 16# SPOOL0404339 1/16” - 20# SPOOL0404357 3/32” - 16# SPOOL04043E1POP .030” - 1# SPOOL04043F1POP .035” - 1# SPOOL0404321POP 3/64” - 1# SPOOL0404331POP 1/16” - 1# SPOOLChemical Composition AWSMn-0.05% Si-4.5-6.0% Cr-Cu-0.30% Fe-0.8% Ti-0.20%Zn-0.10% Al-Rem Mg-0.05%Others-0.15%A5.10Single values shown are maximum percentagesPN: 04043293/64” - 20# SPOOLALLOY 5356 (MIG)Alloy 5356 is an all position non - heat treatable MIG wire used to weld the 5XXX seriesalloys when 40,000 psi tensile strength is not a requirement. 5356 is a very good allpurpose wire. It is the most widely used of all aluminum fillers metals. Commonapplications are welding of boats / ships, bicycles, trucks, pressure vessels andautomotive parts. Qualified to AWS A5.10 ER5356.PART NO. SIZE05356E1 .030” - 1# SPOOL05356E5 .030” - 5# SPOOL05356E6 .030” - 12# SPOOL05356F1 .035” - 1# SPOOL05356F5 .035” - 5# SPOOL05356F6 .035” - 16# SPOOL0535621 3/64” - 1# SPOOL0535625 3/64” - 5# SPOOL0535627 3/64” - 16# SPOOL0535629 3/64” - 20# SPOOL0535621D 3/64” - 150# PROD PAK0535637 1/16” - 16# SPOOL0535639 1/16” - 20# SPOOL05356E1POP .030” - 1# SPOOL05356F1POP .035” - 1# SPOOL 0535621POP 3/64” - 1# SPOOL0535631POP 1/16” - 1# SPOOL Chemical Composition AWSMn-0.05-0.20% Si-0.25% Cr-0.05-0.20%Cu-.10% Fe-0.40% Ti-0.06-0.20%Zn-0.10% Al-Rem Mg-4.5-5.5%Others-0.15%A5.10Single values shown are maximum percentagesPN: 05356E1POP.030 - 1# SPOOLPN: 05356293/64” - 20# SPOOLPN: 04043E1POP.030 - 1# SPOOLALLOY 4043 (GTAW) (TIG)Qualified to AWS A5.10 R4043, ABS, ISO Designation AISi5. 4043 is a 5% silicon alloyused to weld heat treatable base alloys. It is most often used to weld the 6XXX seriesof alloys. The silicon addition improves puddle fluidity, producing an appealing beadprofile. It is less crack sensitive on the 6XXX series than other welding alloys. Commonapplications are automotive parts, truck trailers, bicycles. Also ideally suited for brazingthin aluminum sheet and tubing.PN: 04043203/64” x 36”10# PKGPART NO. SIZE0404320 3/64” x 36” - 10# PKG0404330 1/16” x 36” - 10# PKG0404350 3/32” x 36” - 10# PKGA404350 3/32” x 36” - 50# PKG0404360 1/8” x 36” - 10# PKGA404360 1/8” x 36” - 50# PKG0404370 5/32” x 36” - 10# PKG0404380 3/16” x 36” - 10# PKG40433011POP 1/16” x 36” - 1#PKG40435011POP 3/32” x 36” - 1#PKG40436011POP 1/8” x 36” - 1# PKG40433033POP 1/16” x 36” - 3#PKG40435033POP 3/32” x 36” - 3#PKG40436033POP 1/8” x 36” - 3# PKGChemical Composition AWSMn-0.05% Si-4.5-6.0% Cr-Cu-0.30% Fe-0.8% Ti-0.20%Zn-0.10% Al-Rem Mg-0.05%Others-0.15%A5.10Single values shown are maximum percentagesPRODUCTIONPAKSAVAILABLEPRODUCTIONPAKSAVAILABLEWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m22ALUMINUM ALLOYALLOY 5356 (GTAW) (TIG)Alloy 5356 is an all position non-heat treatable TIG wire used to weld the 5XXX seriesalloys when 40,000 psi tensile strength is not a requirement. 5356 is a very good allpurpose wire so it is the most widely used of all aluminum fillers metals. Commonapplications are welding of boats / ships, bicycles, tanks pressure vessels andautomotive parts. Qualified to AWS A5.10 R5356.PART NO. SIZE0535620 3/64” x 36” - 10# PKG0535630 1/16” x 36” - 10# BOX 0535650 3/32” x 36” - 10# BOX0535670 5/32” x 36” - 10# BOXA535650 3/32” x 36” - 50# PKG0535660 1/8” x 36” - 10# BOX53563011POP 1/16” x 36” - 1#PKG 53565011POP 3/32” x 36” - 1# PKG53566011POP 1/8” x 36” - 1# PKG53563033POP 1/16” x 36” - 3#PKG53565033POP 3/32” x 36” - 3#PKG53566033POP 1/8” x 36” - 3# PKGChemical Composition AWSMn-0.05-0.20% Si-0.25% Cr-0.05-0.20%Cu-.10% Fe-0.40% Ti-0.06-0.20%Zn-0.10% Al-Rem Mg-4.5-5.5%Others-0.15%A5.10Single values shown are maximum percentagesPN: 05356301/16” x 36” - 10# BOXSpray Transfer: Shielding gas Argon is suggested for thicknesses up to 1”. For thicknesses over 1”, Argon / Helium mixtures should beconsidered.RECOMMENDED WELDING PARAMETERS FORALUMINUM SPOOLED WIRES GMAW (MIG)Settings based on Ar shielding gasAll aluminum containers have an identification label showing grade, size, weight and heat number. Conformance certifications can be furnishedon request.Wire Diameter Welding Current, Amperage Arc Voltage Wire Feed Speed, ipm.025” 85 -180 20 -26 520 -750.030” 95 -200 22 -28 470 -680.035” 110 -220 22 - 28 350 -475 3/64” 130 -290 22 -28 235 -3751/16” 160 -360 24 -30 180 -300RECOMMENDED WELDING PARAMETERS FOR ALUMINUM CUT LENGTHS GTAW (TIG)For manual AC welding, argon is generally preferred because the arc has good stability. On heavier sections, the addition of helium may beconsidered. Arc penetration will increase significantly, however, gas flow rates must be increased when helium is added.RECOMMENDED WELDING PARAMETERS FOR ALUMINUM CUT LENGTHS GTAW (TIG)Material ThicknessTungsten, Pure or ZirconiatedFiller DiameterWelding Current, AmperageArc Voltage, ACHF Gas Cup Argon1/16” 1/16” - 3/32” 1/16” - 3/32” 70 - 100 15 3/8 201/8” 1/8” - 5/32” 1/18” - 5/32” 125 - 175 15 7/16 203/16” 5/32” - 3/16” 5/32” - 3/16” 170 - 225 15 7/16 - 1/2 251/4” 3/16” - 1/4” 3/16” 220 - 275 15 1/2 303/8” 1/4” 3/16” - 1/4” 330 - 380 15 5/8 351/2” 1/4” 1/4” 400 - 450 25 5/8 35WELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 23WELDING PARAMETERSCOPPER WELDING ALLOYGTAW (TIG) SUGGESTED WELD SETTINGSGMAW (MIG) SUGGESTED WELD SETTINGSAlloyMaterialThicknessFiller DiameterWelding Current, (Amps DC)Welding Current, (Amps AC) Gas Cup Argon, cfh TungstenAluminumBronze A21/16” 1/16” 80-120 80-120 3/8” - 1/2” 15 1/16”3/32” - 1/8” 3/32” 145 - 205 145 - 195 7/16” - 1/2” 15 3/32”3/16” 3/32” - 1/8” 300 - 350 255 - 300 7/16” - 1/2” 20 1/8”1/2” 1/8” 515 - 640 340 - 485 1/2” 25 3/16”DeoxidizedCopper1/16” 1/16” 70 - 150 70 - 150 3/8” - 1/2” 15 1/16”3/32” - 1/8” 3/32” 150 - 200 140 - 230 7/16” - 1/2” 15 3/32”3/16” - 1/2” 3/32” - 1/8” 230 - 400 255 - 320 7/16” - 1/2” 20 1/8”PhosBronze1/16” 1/16” 100 - 120 100 - 120 3/8” - 1/2” 15 1/16”3/32” - 1/8” 3/32” 185 - 205 165 - 195 7/16” - 1/2” 15 3/32”3/16” 3/32” - 1/8” 300 - 350 255 - 300 7/16” - 1/2” 20 1/8”1/2” 1/8” 615 - 640 440 - 185 1/2” 25 3/16”SiliconBronze1/16” 1/16” 70 - 150 70 - 150 3/8” - 1/2” 15 1/16”3/32” - 1/8” 3/32” 150 - 200 140 - 230 7/16” - 1/2” 15 3/32”3/16” - 1/2” 3/32” - 1/8” 230 - 400 225 - 320 7/16” - 1/2” 20 1/8”Alloy Wire Size Welding Current, (Amps) Arc Voltage Wire Feed SpeedAluminum Bronze A2.035” 130 - 200 30 280 - 400.045” 185 - 245 30 200 - 3001/16” 250 - 400 40 150 - 210.035” 145 - 185 30 400 - 440Deoxidized Copper.045” 195 - 215 30 280 - 3101/16” 260 - 280 40 150 - 210.030” 130 - 140 25 340 - 450Phos Bronze.035” 140 - 160 30 280 - 400.045” 165 - 185 30 200 - 3001/16” 285 - 335 40 150 - 210.030” 130 - 150 25 460 - 500Silicon Bronze.035” 145 - 185 30 400 - 440.045” 195 - 215 30 280 - 3101/16” 260 - 280 40 150 - 210COPPER WELDING ALLOYHARRIS AMERICAN LOW FUMING BRONZEAvailable BareHarris American Low Fuming Bronze is a copper/zinc alloy developed for braze weldingsteel, cast iron, and copper. Harris American LFB flows faster with less build up comparedto #15 bronze. It can also be used for build up and overlay. Harris American Bronze flowseasily with minimal fuming. Deposits can be machined and have excellent ductility. Harrisbronze can be deposited using standard oxy-fuel torches, or with Harris Power Torchacetylene or Mapp® swirl tip equipment.Flux - Use Harris 600 flux. Flux coated rods are pre-coated with a flexible, flux coating forconvenience and deposition ease, (rods do not have to be continually dipped into the flux).Procedure: Clean braze area. Heavy sections should be beveled Use a neutral flame, slightly preheat bare rod and dip it into the powder flux. Flux will adhere to the rod Use the flame to preheat the joint Harris American Bronze is applied with a “braze welding” technique. The process is similar to brazing as the base metal is not melted. Unlike brazing, the rod must be continually applied as you move down the joint Focus the flame on the part and heat until a dull red appears, then apply the rod, melting the rod with the flame to deposit a uniform bronze layer Remove flux residue with hot water and a wire brushFeatures: Melting temperature: 15900 F - 16300 FPART NO. SIZEHA01550 3/32” x 36” - 50# PKGHA01560 1/8” x 36” - 50# PKGHA01570 5/32” x 36” - 50# PKG SPECIAL ORDERHA01580 3/16” x 36” - 50# PKG SPECIAL ORDERHA01590 1/4” x 36” - 50# PKG SPECIAL ORDER- PRODUCTION PAKS SPECIAL ORDERPN: HA015503/32” x 36” - 50# PKGPRODUCTIONPAKSAVAILABLECOPPER WELDING ALLOYALUMINUM FILLER METALS GUIDET h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m24LOW FUMING BRONZE (FLUX COATED)A low fuming bronze alloy for torch brazing.Procedure: Clean braze area Remove all rust, oil and grease Heavy sections should be beveled The alloy should be applied by a brazing technique with a neutral flame When applying the bare rod, use a neutral flame with Harris 600 flux Flux residue should be removed by wire brushing with hot waterFeatures: Tensile strength - Up to 65,000 psi Brazing temperature range - 16700 F to 17500 F Flux coating provides excellent wetting action with no objectable fuming Porosity - free deposits Good machinability Color matches yellow brassFC PART NO. SIZE015FC30 1/16” x 18” WHITE - 5# PKG015FC50 3/32” x 36” - 10# PKG015FC50B 3/32” x 36” - BLUE- 10# PKG015FC60 1/8” x 36” - 10# PKG015FC60B 1/8” x 36” - BLUE015FC70 5/32” x 36” - 10# PKG SPECIAL ORDER015FC80 3/16” x 36” - 10# PKG015FC90 1/4” x 36” - 10# PKGPOP PART NO. SIZE015FC500POP 3/32” x 36” - 1# PKG015FC600POP 1/8” x 36” - 1# PKG015FC503POP 3/32” x 36” - 3# PKG015FC603POP 1/8” x 36” - 3# PKG015FC505POP 3/32” x 36” - 5# PKG015FC605POP 1/8” x 36” - 5# PKGPN: 015FC301/16” x 18” - 5# PKGSILICON BRONZE (GMAW) (MIG)This copper-silicon alloy is used to weld similar composition base metals, brass, andto weld these copper alloys to steel. Silicon bronze is also frequently used in GMAW“braze welding” of coated sheet steels.Preheat: Silicon bronze base metals generally do not require preheat. Brass orcopper base metals may require some preheat depending on copper content andthickness.Shielding Gas: ArgonSpecifications: AWS A5.7 ERCuSi-ALOW FUMING BRONZE (BARE)Procedure: Clean braze area Remove all rust, oil and grease Heavy sections should be beveled When applying the bare rod, use a neutral flame with Harris 600 flux The alloy should be applied by a brazing technique with a neutral flame Flux residue should be removed by wire brushing with hot waterFeatures: Tensile strength - Up to 65,000 psi Flux coating provides excellent wetting action with no objectable fuming Brazing temperature range - 16700 F to 17500 F Good machinability Porosity - free deposits Color matches yellow brassSpecifications: AWS A5.8 RBCuZn-CBARE PART NO. SIZE00015310 1/16” x 36” - 10# PKG0001530 1/16” x 36” - 50# PKG00015510 3/32” x 36” - 10# PKG0001550 3/32” x 36” - 50# PKG00015610 1/8” x 36” - 10# PKG0001560 1/8” x 36” - 50# PKG0001570 5/32” x 36” - 50# PKG00015810 3/16” x 36” - 10# PKG0001580 3/16” x 36” - 50# PKG00015910 1/4” x 36” - 10# PKG0001590 1/4” x 36” - 50# PKG0001595 5/16” x 36” - 50# PKG00015A0 3/8” x 36” - 50# PKGPOP PART NO. SIZE00015300POP 1/16” x 36” - 1#PKG00015500POP 3/32” x 36” - 1#PKG00015600POP 1/8” x 36” - 1#PKG00015303POP 1/16” x 36” - 3#PKG00015503POP 3/32” x 36” - 3#PKG00015603POP 1/8” x 36” - 3#PKG00015305POP 1/16” x 36” - 5#PKG00015505POP 3/32” x 36” - 5#PKG00015605POP 1/8” x 36” - 5#PKG00015805POP 3/16” x 36” - 5#PKG00015905POP 1/4” x 36” - 5#PKGPN: 000153101/16” x 36” - 10# PKGPN: 00SIB15.025 - 10# SPOOLChemical Composition AWS ClassCu-Rem Zn-1.0% Sn-1.0%Mn-1.5% Fe-0.5% Si-2.8-4.0%P- Al-0.01% Pb-0.02%Others-0.05%ERCuSi-A*Single values shown are maximum percentages.PART NO. SIZE00SIB15 .025” - 10# SPOOL00SIBE2 .030” - 2# SPOOL00SIBE5 .030” - 10# SPOOL00SIBE8 .030” - 30# SPOOL00SIBF2 .035” - 2# SPOOL00SIBF5 .035” - 10# SPOOL00SIBF8 .035” - 30# SPOOL00SIBF2D .035” - 250# PROD PAK00SIBF5D .035” - 500# PROD PAK00SIBH5 .045” - 500# PROD PAK00SIBH8 .045” - 30# SPOOL00SIBH2D .045” - 250# PROD PAK0SIBH5DP .045” - 500# PROD PAK SPECIAL ORDER00SIB38 1/16” - 30# SPOOL00SIB35D .062” - 500# PROD PAK SPECIAL ORDERPRODUCTION PAKSAVAILABLEWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 25COPPER WELDING ALLOYCOPPER-BASED WELDING FILLER METAL SELECTION CHARTWhere more than one filler metal is shown, the preferential selection appears first, a possible alternative second.Base Metal Copper Phosphor Bronze Red Brass Yellow Brass Nickel Silver Aluminum Bronze Silicon Bronze Copper / NickelCarbon &Low Alloy SteelsALB-A2(1000)PHB ALB-A2(400)ALB-A2 PHB(500-600)ALB-A2(500-600)ALB-A2(500-600)ALB-A2(300)ALB-A2 SIB(150)ALB-A2(150)Cast Iron ALB-A2(1000)PHB(400)ALB-A2 PHB(500-600)ALB-A2(500-600)ALB-A2(500-600)ALB-A2(300)ALB-A2 SIB(300)ALB-A2(150)Copper / Nickel ALB-A2(1000)PHB SIB(150)ALB-A2(150)ALB-A2 SIB(150)ALB-A2 SIB(150)ALB-A2(150)ALB-A2(150)*(150)Silicon Bronze PHB(1000)PHB SIB(150)ALB-A2 SIB(150)ALB-A2 SIB(150)ALB-A2 SIB(150)ALB-A2(150)SIB(150)Aluminum Bronze ALB-A2(1000)ALB-A2 PHB(300-400)ALB-A2(500-600)ALB-A2(500)ALB-A2(500)ALB-A2(500)Nickel / Silver SIB PHB(1000)PHB(500-600)PHB(500-600)ALB-A2(500-600)ALB-A2(500-600)Yellow Brass SIB PHB(1000)PHB(500-600)PHB(500-600)ALB-A2(500-600)Red Brass PHB(1000)PHB(500)PHB(400)Phosphor Bronze PHB(1000)PHB(400)Copper DOC(1000)*Copper/Nickel filler wire is available upon request.3SIB (GTAW) (TIG)This copper-silicon alloy is used to weld similar composition base metals, brass, andto weld these copper alloys to steel. Silicon bronze is also frequently used in GTAW“brass welding” of coated sheet steels.Preheat: Silicon bronze base metals generally do not require preheat. Brass orcopper base metals may require some preheat depending on copper content andthickness.Shielding Gas: ArgonSpecifications: AWS A5.7 ERCuSi-AGTAW: Use DC+ or AC current and a 2% thoriated tungstenCUT LENGTHS PART NO. SIZE03SIBF0 .035” x 36” - 10# PKG03SIBH0 .045” x 36” - 10# PKG03SIB30 1/16” x 36” - 10# PKGA3SIB30 1/16” x 36” - 50#PKG03SIB50 3/32” x 36” - 10# PKGA3SIB50 3/32” x 36” - 50#PKG03SIB60 1/8” x 36” - 10# PKGA3SIB60 1/8” x 36” - 50#PKG03SIB70 5/32” x 36” - 10# PKG03SIB80 3/16” x 36” - 10# PKGS03SIB90 1/4” x 36” - 10# PKGPOP PART NO. SIZE03SIB301POP 1/16” x 36” - 1# PKG03SIB303POP 1/16” x 36” - 3# PKG03SIB501POP 3/32” x 36” - 1# PKG03SIB503POP 3/32” x 36” - 3# PKG03SIB601POP 1/8” x 36” - 1# PKG03SIB603POP 1/8” x 36” - 3# PKGPN: 03SIB603POP1/8” x 36” - 3# PKGALUMINUM BRONZE A2 (GMAW/GTAW)This versatile filler metal is used for joining aluminum bronze base metals, weldingbrass, steel and a variety of dissimilar metal applications.Preheat: Generally not required unless welding high copper content base metals.Shielding Gas: ArgonSpecification: AWS A5.7 ERCuAl-A2GTAW: Use DC+ or AC current and a 2% thoriated tungstenBrinell Hardness (3000 kg. load) 130-150ALUMINUM BRONZE A1 (GMAW) (3 ALB GTAW)This wire is designed for weld overlays for bearing and wear resistant surfaces. It isiron-free and is often used to protect parts exposed to salt water and certain acidicconditions. A1 aluminum bronze is not recommended for joining.Preheat: Generally not required.Shielding Gas: ArgonSpecification: AWS A5.7 ERCuA1-A1GTAW: Use DC+ or AC current and a 2% thoriated tungstenBrinell Hardness (500 kg. load) 80-110Product Chemical Composition AWS ClassAluminum Bronze A1Cu-Rem Zn-0.20% Sn-Mn-0.50% Fe- Si-0.10%P- Al-6.0-8.5% Pb-0.02%Others-0.50%ERCuAl-A1Aluminum Bronze A2Cu-Rem Zn-0.20% Sn-Mn- Fe-1.5% Si-0.10%P- Al-8.5-11.0% Pb-0.02%Others-0.50%ERCuAl-A1PART NO. SIZE0ALB1F8 .035” - 30# SPOOL0ALB1H8 .045” - 30# SPOOL0ALB138 1/16” - 30# SPOOL0ALB2F8 .035” - 30# SPOOL0ALB2H8 .045” - 30# SPOOL0ALB238 1/16” - 30# SPOOL0ALB258 3/32” - 30# SPOOL SPECIAL ORDER3ALB230 1/16” x 36” -10# PKG3ALB250 3/32” x 36” -10# PKG3ALB260 1/8” x 36 -10# PKGPN: 0ALB1F8.035 - 30# SPOOLCOPPER WELDING ALLOYWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m26PHOS BRONZE (GMAW) (MIG)This copper-tin alloy is used to weld copper-tin composition base metals, and toweld copper alloys, including brass to steel.Preheat: Generally not required unless welding high copper content base metals.Shielding Gas: ArgonSpecification: AWS A5.7 ERCuSn-CDEOX COPPER (GMAW) (MIG)Designed for welding applications on high copper content base metals. This alloyproduces trouble free welds that are a good color match to copper and have highelectrical conductivity. Deox copper welding wire can also be used to weld copperto steel.Preheat: Copper base metals have high thermal conductivity so current andshielding gas must be selected to provide the highest heat input. Preheattemperature range from 7000 to 10000 F, depending on the base metal thickness.Shielding Gas: Argon shielding gas is frequently used, with argon/helium and purehelium sometimes selected for increased heat input.Specification: AWS A5.7 ERCuDEOX COPPER (GTAW) (TIG)Preheat: Copper base metals have high thermal conductivity so current andshielding gas must be selected to provide the highest heat input. Preheattemperature range from 7000 to 10000 F, depending on the base metal thickness.Shielding Gas: Argon shielding gas is frequently used, with argon/helium and purehelium sometimes selected for increased heat input.Specification: AWS A5.7 ERCuGTAW: Use DC+ or AC current and a 2% thoriated tungsten.PART NO. SIZE03D0C30 1/16” x 36” - 10# PKG03D0C50 3/32” x 36” - 10# PKG03D0C60 1/8” x 36” - 10# PKG03D0C70 5/32” x 36” - 10# PKG03D0C80 3/16” x 36” - 10# PKGPART NO. SIZE03PHB30 1/16” x 36” - 10# PKG03PHB50 3/32” x 36” - 10# PKG03PHB60 1/8” x 36” - 10# PKG SPECIAL ORDERPART NO. SIZE0PHBCF8 .035” - 30# SPOOL0PHBCH8 .045” - 30# SPOOLChemical CompositionMn- Si- P-0.10-0.35% Cu- Rem Zn-0.20%Sn-7.0-9.0% Fe- Al-0.01% Pb-0.02% Others-0.05%*Single values shown are maximum percentages.Chemical Composition AWS ClassMn-0.50% Si-0.50% P-0.15% Cu-98.0 min Sn-1.0%Fe- Al-0.01% Pb-0.02% Others-0.05%ERCu*Single values shown are maximum percentages.PART NO. SIZE00D0CF8 .035” - 30# SPOOL00D0CH8 .045” - 30# SPOOL00D0C38 1/16” - 30# SPOOL00D0C58 3/32” - 30# SPOOLPHOS BRONZE (GTAW) (TIG)For GTAW WeldingPreheat: Generally not required unless welding high copper content base metals.Shielding Gas: ArgonSpecification: AWS A5.7 ERCuSn-CGTAW: Use DC+ or AC current and a 2% thoriated tungsten. COPPER WELDING ALLOYMILD STEELWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 27ALLOY 170Available bare or flux coated. Harris Alloy 170 is a copper/zinc/nickelalloy developed for braze welding steel, and cast iron. It can also beused for brazing tungsten carbide to steel where higher joiningtemperature is not objectionable. The nickel addition provides hardnessand strength compared to the standard bronze alloys. Thischaracteristic makes it ideal for build up and overlay. Harris 170 flowseasily and deposits can be machined. Harris 170 can be depositedusing oxy-fuel torches. Flux coated rods are pre-coated with a flexible,flux coating for convenience and deposition ease.Procedure: The process is similar to brazing as the base metal is not melted Unlike brazing the rod must be continually applied as you move down the joint Focus the flame on the part and heat until a dull red appears, then apply the rod, melting the rod with the flame to deposit a uniform braze layer along joint Clean the area to be brazed Apply with a “braze welding” technique Bevel heavier sections approximately 150 Flux with bare No. 170 use Harris 17 paste flux Use a neutral flame preheat and preheat joint Remove flux residue by wire brushing with hot waterPART NO. SIZE0017030 1/16” x 36” - 50# PKG0017050 3/32” x 36” - 50# PKG0017060 1/8” x 36” - 50# PKG0017090 1/4” x 36” - 50# PKG SPECIAL ORDER0017095 5/16” x 36”- 50# PKG170F618B 1/8” x 18” - BLUE FLUX - 5#170FC60 1/8” x 36” - Yellow FLUX - 10#170FC80 3/16” x 36”- Yellow FLUX - 10#ER70S-6 (GMAW) MIGA general purpose welding wire for fabrication of mild steel. Containsmore deoxidizers than ER70S-3. The additional deoxidizers also providebetter wetting, giving a flatter bead shape and the capability of fastertravel speeds. Usually used with 75/25 (argon/CO2) shielding gas orwith higher contents of argon, such as 90/10. Can also be used with100% CO2. Conforms to AWS A5.18 ER70S-6.PART NO. SIZEE70S612 .023” - 2# SPOOLE70S615 .023” - 11# SPOOLE70S618 .023” - 33# SPOOLE70S6E2 .030” - 2# SPOOLE70S6E5 .030” - 11# SPOOLE70S6E8 .030” - 33# SPOOLE70S6E9 .030” - 44# SPOOLE70S6E5D .030”-500# PROD PAK SPECIAL ORDERE70S6F2 .035” - 2# SPOOLE70S6F5 .035” - 11# SPOOLE70S6F8 .035” - 33# SPOOLE70S6F9 .035” - 44# SPOOLE70S6F5D .035” - 550# PROD PAKE70S6H5 .045” - 11# SPOOLE70S6H8 .045” - 33# SPOOLE70S6H9 .045” - 44# SPOOLE70S6H6 .045” - 60# COILE70S6H5D .045” - 550# PROD PAKPOP PART NO. SIZEE70S612POP .023” - 2# MS SPOOLE70S615POP .023” - 11# MS SPOOLE70S6E2POP .030” - 2# MS SPOOLE70S6E5POP .030” - 11# MS SPOOLE70S6F2POP .035” - 2# MS SPOOLE70S6F5POP .035” - 11# MS SPOOLE70S6H2POP .045” - 2# MS SPOOLE70S6H5POP .045” - 11# MS SPOOLPART NO. SIZEE70S3E8 .030” - 33# SPOOLE70S3F9 .035” - 44# SPOOLE70S3H8 .045” - 33# SPOOLER70S-3 (GMAW) MIGA general purpose welding wire for fabrication of mild steel. Containssilicon and manganese as deoxidizers. Usually used with 75/25(argon/CO2) shielding gas or with higher contents of argon, such as90/10. Can also be used with 100% CO2. Qualified to AWS A5.18ER70S-3Chemical CompositionC-0.06-0.15% Mn-0.90-1.40% Si-0.45-0.75% S-0.035% P-0.025%Chemical CompositionC-0.06-0.15% Mn-1.40-1.85% Si-0.80-1.15% S-0.035% P-0.025%*Single values shown are maximum percentages.PN: E70S3E8.030” - 33# SPOOLPN: E70S612POP.023 - 2# SPOOLMILD STEELFeatures: Melting temperature - 17200 F to 18000 FApplication: Maintenance, repair and fabrication applications, steel, copper and copper alloys, nickel and nickel alloys. Well suited for close-fit, strong“sweat” joints, bicycle frames and tubular furniture.Specifications: AWS A5.8 RBCuZn-DPRODUCTIONPAKSAVAILABLEPN: 00170301/16” x 36” - 50# PKGChemical CompositionCu-46%-50% Ni-9%-11% Mn-1.5% Max Fe-1.5% MaxSi-3.5% Max Ag-5.8%-6.0 Sn-3% Max Zn RemMILD STEEL / LOW ALLOYWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m28PART NO. SIZE80SD2F8 .035” - 30# SPOOL80SD2H8 .045” - 33# SPOOLER80S-D2 (GMAW) MIGLOW ALLOY CR-MO WIRES FOR GMAW (MIG). Contains a high level of deoxidizers (Mn and Si), alsoMolybdenum for increased strength. Suitable for single and multi-pass welding of a variety of carbonand low alloy steels.Procedure: DC+ reverse polarity  Shielding gas - Argon Tungsten - 2% ThoriatedSpecifications: AWS 5.28, ER80S-D2ER70S-6 (GTAW) TIGA general purpose welding wire for fabrication of mild steel. Contains more deoxidizers than ER70S-3. The additional deoxidizers also provide better wetting, giving a flatter bead shape and the capabilityof faster travel speeds. Conforms to AWS A5.18 ER70S-6PART NO. SIZEE70S6F0 .035” x 36” - 10# PKGE70S6H0 .045” x 36” - 10# PKGE70S630 1/16” x 36” - 10# PKGE70S650 3/32” x 36” - 10# PKGE70S660 1/8” x 36” - 10# PKGE70S670 5/32” x 36” - 10# PKGE70S6303POP 1/16” x 36” - 3# PKGE70S6503POP 3/32” x 36” - 3# PKGE70S6603POP 1/8” x 36” - 3# PKGE70S6E8LW .030”- 33# MS LEVEL WOUNDE70S6F8LW .035”- 33# MS LEVEL WOUNDE70S6H8LW .045”- 33# MS LEVEL WOUNDER70S-2 (GTAW) TIGA premium, multiple deoxidized, wire. Produces high quality welds in most grades of carbon steels.E70S-2 is a triple deoxidized wire which provides defect free weld deposits when properly used onmost carbon steels. It is used especially for pipe welding. ER70S-2 Conforms to AWS A5.18 ER70S-2ER70S-3 (GTAW) TIGA general purpose welding wire for fabrication of mild steel. Contains silicon and manganese asdeoxidizers. Conforms to AWS A5.18 ER70S-3Chemical CompositionC-0.07-0.12% Mn-1.60-2.10% Si-0.50-0.80% S-0.025%P-0.025% Ni-0.15% Mo-0.40-0.60%Chemical CompositionC-0.06-0.15% Mn-0.90-1.40% Si-0.45-0.75%S-0.035% P-0.025%Chemical CompositionC-.15% Mn-0.90-1.40% Si-0.45-0.70%S-0.035% P-0.025% Ti-0.05-0.15%Zr-0.02-0.12% Al-0.05-0.15%PN: 80SD2H8.045 - 33# SPOOLPN: E70S3301/16” x 36” - 10# PKGPN: E70S2605POP1/8” x 36” - 5# PKGPN: E70S6F0.035 x 36” - 10# PKGPART NO. SIZEE70S2F0 .035” x 36” - 10# PKGE70S2H0 .045” x 36” - 10# PKGE70S230 1/16” x 36” - 10# PKGE70S250 3/32” x 36” - 10# PKGE70S260 1/8” x 36” - 10# PKGE70S270 5/32” x 36” - 10# PKGE70S2300POP 1/16” x 36” - 1# PKGE70S2303POP 1/16” x 36”- 3# PKGE70S2305POP 1/16” x 36” - 5# PKGE70S2500POP 3/32” x 36” - 1# PKGE70S2503POP 3/32” x 36” - 3# PKGE70S2505POP 3/32” x 36” - 5# PKGE70S2600POP 1/8” x 36” - 1# PKGE70S2603POP 1/8” x 36” - 3# PKGE70S2605POP 1/8” x 36” - 5# PKGPART NO. SIZEE70S330 1/16” x 36” - 10# PKGSE70S350 3/32” x 36” - 10# PKGSE70S360 1/8” x 36” - 10# PKGSChemical CompositionC-0.06-0.15% Mn-1.40-1.85% Si-0.80-1.15% S-0.035%P-0.025%*Single values shown are maximum percentages.MILD STEEL / LOW ALLOYWELDING PARAMETERSWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 29PART NO. SIZE80SD230 1/16” x 36” - 10# PKG80SD250 3/32” x 36” - 10# PKG80SD260 1/8” x 36” - 10# PKGER80S-D2 (GTAW) LOW ALLOYContains a high level of deoxidizers (Mn and Si), also Molybdenum for increasedstrength. Suitable for single and multi-pass welding of a variety of carbon and lowalloy steels.Procedure: DC- straight polarity  Shielding gas - Argon Tungsten - 2% ThoriatedSpecifications: AWS 5.28, ER80S-D2ER80S-B2 (GTAW)For welding 1/2 Cr-1/2 Mo, 1 Cr-1/2 Mo and 1 1/4 Cr-1/2 Mo steels for elevatedtemperatures and corrosive service; also used for joining dissimilar combinationsof Cr-Mo and carbon steels.Specifications: AWS 5.28, ER80S-B2PART NO. SIZE80SB230 1/16” x 36” - 10# PKG80SB250 3/32” x 36” - 10# PKG80SB260 1/8” x 36” - 10# PKG80SB270 5/32” x 36” - 10# PKG80SB630 1/16” x 36” - 10# PKG80SB650 3/32” x 36” - 10# PKGPN: 80SD2301/16” x 36” - 10# PKGPN: 80SB2301/16” x 36” - 10# PKGGTAW (TIG)Welding is normally done with DC Straight Polarity (AC is sometimes used). Argon shielding is most commonly used but for deeperpenetration, especially on thick plate, argon/helium mixes can be used.MATERIAL THICKNESS FILLER DIA. WELDING CURRENT (AMPS) GAS CUP ARGON, cfh TUNGSTEN DIAMETER1/16” 1/16” 100 - 140 3/8” 20 1/16”3/32” 1/6” 100 - 160 3/8” 20 1/16”1/8” 1/6” 125 - 200 7/16” 20 3/32”3/16” 3/32” 150 - 250 7/16” 25 3/32”1/4” 1/8” 150 - 250 1/2” 25 1/8”3/8” 1/8” 150 - 275 1/2” 25 1/8”1/2” 1/8” 150 - 300 1/2” 25 1/8”GMAW (MIG)CO2 shielding yields a short-circuiting transfer, 90/10 (Argon/CO2) can give a short circuit transfer but is usually used in spray transferWIRE SIZE WELDING CURRENT (AMPS) ARC VOLTAGE WIRE FEED SPEED, IP.023” 30 - 90 14 -19 200 - 400.030” 40 - 145 15 - 21 160 - 380.035” 50 - 180 16 - 22 150 - 340.045” 75 - 250 17 - 22 100 - 220Short Circuit Transfer: SOLID GMAW - Using CO2WIRE SIZE WELDING CURRENT (AMPS) ARC VOLTAGE WIRE FEED SPEED, IP.030” 135 - 230 24 - 28 390 - 670.035” 165 - 300 24 - 28 360 - 520.045” 200 - 375 24 - 30 210 - 3901/16” 275 - 500 24 - 32 150 - 3603/32” 300 - 600 24 - 33 75 - 125Spray Transfer: Using 90/10 (Ar/CO2)Chemical CompositionC-0.07-0.12% Mn-1.60-2.10% Si-0.50-0.80% S-0.025% P-0.025% Ni-0.15% Mo-0.40-0.60%Chemical CompositionC-0.07-0.12% Mn-0.40-0.70% Si-0.40-0.70% S-0.025% P-0.025% Ni-0.20% Cr-1.20-1.50Mo-0.40-0.60%MILD STEEL / LOW ALLOYWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m30PART NO. SIZE90SB350 3/32” x 36” - 10# PKG90SB360 1/8” x 36” - 10# PKG90SB3F8 .035” - 33# SPOOL90SB3H8 .045” - 33# SPOOLER90S-B3 (GTAW)For welding 2-1/4” Cr - 1 Mo Steels used for high pressure piping and pressurevessels; also used for joining dissimilar combinations of Cr-Mo and carbon steels.Procedure: DC- straight polarity  Shielding gas - Argon Tungsten - 2% ThoriatedSpecifications: AWS 5.28, ER90S-B34130 CHROME MOLYFormulated to reduce weld metal hot cracking with good ductility. Particularlysuited to thin, highly stressed joints. Use S.A.E. 4130 procedure in heat treatment. PART NO. SIZE0413030 1/16” x 36” - 10# PKG0413050 3/32” x 36” - 10# PKG0413060 1/8” x 36” - 10# PKG SPECIAL ORDERPN: 04130301/16” x 36” - 10# PKGPART NO. SIZEW106030 1/16” x 36” - 50# PKGW1060310 1/16” x 36” - 10# PKGW106050 3/32” x 36” - 50# PKGW1060510 3/32” x 36” - 10# PKGW106060 1/8” x 36” - 50# PKGW1060610 1/8” x 36” - 10# PKGW106070 5/32” x 36” - 50# PKGW1060710 5/32” x 36” - 10# PKGW106080 3/16” x 36” - 50# PKG SPECIAL ORDERW106090 1/4” x 36” - 50# PKG SPECIAL ORDERW1060300POP 1/16” x 36” - 1# PKGW1060303POP 1/16’ x 36” - 3# PKGW1060305POP 1/16” x 36” - 5# PKGW1060500POP 3/32” x 36” - 1# PKGW1060503POP 3/32” x 36” - 3# PKGW1060505POP 3/32” x 36” - 5# PKGW1060600POP 1/8” x 36” - 1# PKGW1060603POP 1/8” x 36” - 3# PKGW1060605POP 1/8” x 36” - 5# PKGW1060 (RG45) SOLID WIRE (GTAW) OXY FUELA copper coated, low carbon steel rod which is widelyused on mild steel. It offers good ductility and machinability.Procedure: Use a neutral flame; however a very slight excess of acetylene assures the absence of an oxidizing flame which adversely influences weld quality Flux is not needed but “puddling” of the molten weld metal will bring any scale or impurities to the surfaceSpecifications: AWS A5.2, R45PN: W10605103/32” x 36” - 10# PKGChemical CompositionC-0.08% Mn-0.05% Si-0.10% S-0.040% P-0.035%Cr-0.20% Ni-0.30% Mo-0.20% Cu-0.30% Al-0.02%Chemical CompositionC-0.07-0.12% Mn-0.40-0.70% Si-0.40-0.70% S-0.025% P-0.025%Cr-0.20% Ni-2.30-2.70% Mo-0.90-1.20%W1200 (RG60) SOLID WIRE (GTAW) OXY FUELA high strength, bright finish, steel welding rod. Use where minimum tensilestrength of the steel does not exceed 60psiProcedure: Use a neutral flame; however a very slight excess of acetylene assures the absence of an oxidizing flame which adversely influences weld quality Flux is not needed but “puddling” of the molten weld metal will bring any scale or impurities to the surfaceSpecifications: AWS A5.2, R60PART NO. SIZEW120030 1/16” x 36” - 50# PKGW1200310 1/16” x 36” - 10# PKGW120050 3/32” x 36” - 50# PKGW1200510 3/32” x 36” - 10# PKGW120060 1/8” x 36” - 50# PKGW120070 5/32” x 36” - 50# PKGW1200710 5/32” x 36” - 10# PKGW120080 3/16” x 36” - 50# PKGW1200810 3/16” x 36” - 10# PKGW120090 1/4” x 36” - 50# PKGW1200300POP 1/16” x 36” - 1# PKGW1200303POP 1/16” x 36” - 3# PKGW1200305POP 1/16” x 36” - 5# PKGW1200500POP 3/32” x 36” - 1# PKGW1200503POP 3/32” x 36” - 3# PKGW1200505POP 3/32” x 36” - 5# PKGW1200600POP 1/8” x 36” - 1# PKGW1200603POP 1/8” x 36” - 3# PKGW1200605POP 1/8” x 36” - 5# PKGChemical CompositionC-0.15% Mn-0.90-1.40% Si-0.10-0.35% S-0.035%P-0.035% Cr-0.20% Ni-0.30% Mo-0.20%Cu-0.30% Al-0.02%PN: W12003101/16” x 36” - 10# PKGPN: 90SB3503/32” x 36” - 10# PKGMILD STEELWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 31E71T-1 FLUX CORED E71T-1 is formulated to deposit x-ray quality welds in flat, vertical up, horizontal, oroverhead positions. E71T-1 is designed for welding low carbon and mild steel,structural and pressure vessel grades.E71T-1 flux core ingredients produce a fast freezing slag that facilitates out of positionwelds. Bead contour is flat to slightly convex. Slag is easy to remove and low spatterprovides easy post weld cleaning. Conforms to AWS A5.20 E71T-1/E71-T-1MShielding Gas:100% CO2 or 75% Argon / 25% CO2 mixture. Argon / CO2 produces a spray typetransfer that helps control the weld puddle in out of position applications.PART NO. SIZEP71T1H3SP .045” - 33# SPOOLP71T1H50SP .045” - 50# SPOOLP71T1H6 .045” - 60# COILP71T1H9 .045” - 500# PROD PAKP71T1K3SP .052” - 33# SPOOLP71T133SP 1/16” - 33# SPOOLP71T136 1/16” - 60# COILP71T139 1/16” - 500# PROD PAKP71T1KS .052” - 60# COILProduct Typical Chemical Composition Shielding Gas E71T-1M C-0.09% Mn-1.41% Si-0.55%S-0.009% P-0.013% Fe-Rem75% Ar / 25% CO2E71T-1 C-0.08% Mn-1.22% Si-0.55%S-0.009% P-0.013% Fe-Rem100% CO2TEN GAUGETM SELF-SHIELDINGTen Gauge is a self shielding (no shielding gas needed) welding wire with exceptionalarc stability, low spatter and excellent operator appeal. It can be used in most carbonsteel applications and welds especially well on galvanized sheet. Ten Gauge can beused in all positions. It is especially popular for home workshops. Conforms to AWSA5.20 E-71T-GSPART NO. SIZEE71TGSE2 .030” - 2# SPOOLE71TGSF2 .035” - 2# SPOOLE71TGSF5 .035” - 10# SPOOLE71TGSE5 .030” - 10# SPOOLE71TGSE8 .030” - 25# SPOOLE71TGSF8 .035” - 25# SPOOLE71TGSH5 .045” - 10# SPOOLE71TGSH8 .045” - 25# SPOOLE71TGSE2POP .030” - 2# SPOOLE71TGSE5POP .030” - 10# SPOOLE71TGSF2POP .035” - 2# SPOOLE71TGSF5POP .035” - 10# SPOOLE71TGSH5POP .045” - 10# SPOOLWIRE SIZE WELDING CURRENT (AMPS) ARC VOLTAGE.030” 40 - 100 14 -16.035” 100 - 130 16 - 18.045” 140 - 160 18 - 20DC straight polarity (DC-), No shielding gas requiredPN: E71TGSE2.030” - 2# SPOOLPN: P71T133SP1/16” - 33# SPOOLPRODUCTIONPAKSAVAILABLEMILD STEELWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m32TWENTY GAUGETM METAL CORETwenty gauge is a metal cored welding wire with added ingredients to make it especiallysuited for welding very thin carbon steel sheet. Twenty Gauge is a small diameter cored wirethat is perfect for the home workshop or auto body repair. Twenty Gauge was designed withthe users of 120V welders in mind. It will weld on galvanized and lightly rusted steel in a widerange of thicknesses. Twenty Gauge will not burn-through on thin sheet metal. Use 75/25(Argon/CO2) Shielding Gas.Features: No burn-through on thin sheet metal  Excellent wetting No slag  Good tie-in No splatter  Welds vertical down Wide weld range of steel thickness  No cold lap28 gauge to 3/16” Better weld appearancePN: TGE2.030” - 2# SPOOL6011 MILD STEEL ELECTRODESA versatile, deep penetrating steel electrode with smooth, stable arc characteristics. It’s usedfor the welding of mild steels, galvanized and some low alloy steels. The coating produces aforceful, spray-type arc, resulting in deep penetrating welds. The slag is thin and easilyremovable.Applications:Structural, ship building and repair, rail cars, piping, pressure vessel fittings, boilers,galvanized steel, general fabrication.Features: Tensile strength - 72,900 psi Yield strength - up to 66,100 Elongation in 2”- 29.6% All position Conforms to ANSI/AWS A5.1 & ASME SFA 5.1 E6011 PN: 60117055/32” - 5# PKGChemical CompositionC-.08% Mn-.45% Si-.18% S-0.015%P-.014% Fe-REMSingle values are maximum6013 MILD STEEL ELECTRODESA general purpose electrode for mild steel which produces a smooth, quiet, mediumpenetrating arc that is readily maintained with minimal spatter loss. The slag lifts easily,revealing a finely rippled bead contour. This quick freezing slag gives optimum performancein vertical-down welding. Ideally suited for general purpose welding, even with small ACpower sources having low open-circuit voltage.Applications:Vehicles, ship building and repair, sheet metal, build-up of over machined and worn mild steelsurfaces, general light fabrication.Features: Tensile strength - up to 59,700 psi Yield strength - 67,700 psi  Elonggation in 2”- 25.6%  All position Conforms to ANSI/AWS A5.1 & ASME SFA 5.1 E6013Chemical CompositionC-.08% Mn-.45% Si-.18% S-0.012%P-.014% Fe-REMSingle values are maximumSTICK ELECTRODESWIRE SIZE WELDING CURRENT (AMPS) ARC VOLTAGE.030” 60 - 100 15 -18DC reverse polarity (DC+), 75/25 shielding gas requiredDC reverse polarity (DC+), 75/25 shielding gas requiredPART NO. SIZETGE2 .030” - 2# SPOOL SPECIAL ORDERTGE3SP .030” - 33# SPOOL SPECIAL ORDERTGE5 .030” - 10# SPOOLPART NO. SIZE60115010 3/32” x 12” - 10# PKG6011505 3/32” x 12” - 5# PKG60116010 1/8” x 14” - 10# PKG6011605 1/8” x 14” - 5# PKG60117010 5/32” - 10# PKG6011705 5/32” - 5# PKGELECTRODE DIAMETER WELDING CURRENT (AMPS) WELD POSITION3/32” 50 - 80 FLAT3/32” 40 - 70 VERTICAL UP & OVER HEAD1/8” 70 - 110 FLAT1/8” 60 - 100 VERTICAL UP & OVER HEAD5/32” 110 - 160 FLAT5/32” 90 - 140 VERTICAL UP & OVER HEADELECTRODE DIAMETER WELDING CURRENT (AMPS) WELD POSITION3/32” 60 - 90 FLAT3/32” 50 - 80 VERTICAL UP & OVER HEAD1/8” 100 - 120 FLAT1/8” 80 - 100 VERTICAL UP & OVER HEAD5/32” 110 - 160 FLAT5/32” 100 - 150 VERTICAL UP & OVER HEADPART NO. SIZE60135010 3/32” - 10# PKG6013505 3/32” - 5# PKG SPECIAL ORDER60136010 1/8” - 10# PKG6013605 1/8” - 5# PKG60137010 5/32” - 10# PKG SPECIAL ORDER6013705 5/32” - 5# PKGPN: 60137055/32” - 5# PKGMILD STEELWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 337014 MILD STEEL ELECTRODESAn all position electrode for mild and low alloy steels with an iron powder covering. The iron powderyields a high deposition rate. The welds reflect smooth beads with fine ripples. It is particularlyadvantageous when poor fit-up exists. The slag is easily removed, often self-lifting.Applications:Heavy sheet metal, frames, shelving, general maintenance and fabrication.Features: Tensile strength - up to 79,900 psi Yield strength - 67,700 psi Elongation in 2” - 29.4% minimum All position ANSI/AWS A5.1 & ASME SFA 5.1 E7014Physical PropertiesDensity lbs/cu in .2837018 MILD STEEL ELECTRODESA high deposition electrode for low and medium carbon steels. It is an efficient, iron powder, lowhydrogen electrode with excellent mechanical properties; crack resistance; and X-ray quality welds.This electrode offers a quiet, stable, low penetration, spatter-free arc. The moderately heavy slag iseasy to remove, revealing a bead with distinct ripples. Operator appeal is a plus factor.Applications:Ship hull construction, pressure vessels, boilers, piping, heavy duty equipment, general maintenanceor production fabrication.Features: Tensile strength - up to 79,900 psi Yield strength - 67,700 psi Elongation in 2” - 29.4% minimum All position Conforms to ANSI/AWS A5.1 & ASME SFA 5.1 E7018PN: 70185053/32” x 12” - 5# PKGChemical CompositionC-.12% Mn-.68% Si-.33% S-0.012%P-0.21% Cr-.041% Ni-0.053% Mo-.002%Cu-.012% V-.023% Fe-REMSingle values are maximumChemical CompositionC-0.08% Mn-1.00% Si-.60% S-.011%P-.021% Fe-REMSingle values are maximumELECTRODE DIAMETER WELDING CURRENT (AMPS)WELD POSITION3/32” 100 - 110 FLAT3/32” 80 - 90 VERTICAL UP & OVER HEAD1/8” 130 - 140 FLAT1/8” 120 - 130 VERTICAL UP & OVER HEAD5/32” 190 - 200 FLAT5/32” 150 - 160 VERTICAL UP & OVER HEADELECTRODE DIAMETERWELDING CURRENT (AMPS)WELD POSITION3/32” 65 - 85 FLAT3/32” 50 - 80 VERTICAL UP & OVER HEAD1/8” 90 - 130 FLAT1/8” 85 - 120 VERTICAL UP & OVER HEAD5/32” 130 - 180 FLAT5/32” 110 - 160 VERTICAL UP & OVER HEADPART NO. SIZE70145010 3/32” - 10# PKG7014505 3/32” - 5# PKG70146010 1/8” - 10# PKG7014605 1/8” - 5# PKG7014705 5/32” - 5# PKGPN: 70145053/32” - 5# PKGPART NO. SIZE70185010 3/32” x 12” - 10# PKG7018505 3/32” x 12” - 5# PKG70186010 1/8” x 12” - 10# PKG7018605 1/8” x 14” - 5# PKG70187010 5/32” - 10# PKG7018705 5/32” - 5# PKGWELDING PARAMETERS FOR CORED WIREWELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m34ALLOY WIRESIZEWELDINGCURRENT (AMPS)ARCVOLTAGEWIRE FEEDSPEED, ipmWELDPOSITIONSHIELDINGGASWIRESTICKOUTFlux Cored E71T-1 (CO2)E71T-1M (75/25).035” 160 27 425 Vertical Up CO2 1/2”.035” 190 28 600 Horizontal CO2 1/2”.035” 150 26 320 Overhead CO2 1/2”.035” 150 25 320 Vertical Up 75 Ar / 25 CO2 1/2”.035” 200 27 600 Horizontal 75 Ar / 25 CO2 1/2”.035” 150 25 320 Overhead 75 Ar / 25 CO2 1/2”.045” 210 26 300 Vertical Up CO2 5/8”.045” 240 29 380 Horizontal CO2 5/8”.045” 210 26 300 Overhead CO2 5/8”.045” 210 25 300 Vertical Up 75 Ar / 25 CO2 5/8”.045” 275 27 430 Horizontal 75 Ar / 25 CO2 5/8”.045” 210 25 300 Overhead 75 Ar / 25 CO2 5/8”.052” 220 25 240 Vertical Up CO2 5/8”.052” 280 27 380 Horizontal CO2 5/8”.052” 215 26 240 Overhead CO2 5/8”.052” 210 24 240 Vertical Up 75 Ar / 25 CO2 5/8”.052” 300 28 380 Horizontal 75 Ar / 25 CO2 5/8”.052” 215 25 240 Overhead 75 Ar / 25 CO2 5/8”1/16” 210 26 150 Vertical Up CO2 1/2”1/16” 350 29 300 Horizontal CO2 1/2”1/16” 235 26 170 Overhead CO2 1/2”1/16” 240 25 170 Vertical Up 75 Ar / 25 CO2 1/2”1/16” 350 28 300 Horizontal 75 Ar / 25 CO2 1/2”1/16” 235 25 170 Overhead 75 Ar / 25 CO2 1/2”Metal Cored E7OC-6CE7OC-6M.035” 110 15.5 - 17 200 Vertical Up &Overhead75 Ar / 25CO25/8”.035” 250 28 660 Horizontal 75 Ar / 25CO25/8”.045” 130 20 160 Vertical Up &Overhead75 Ar / 25CO25/8”.045” 300 29 430 Horizontal 75 Ar / 25CO25/8”1/16” 150 17 100 Vertical Up &Overhead75 Ar / 25CO23/4”1/16” 350 27 250 Horizontal 75 Ar / 25CO23/4”MIG 308Most frequently used for base metals of similar composition. Used for weldingmetals of similar composition, especially 304.PART NO. SIZE0030812 .025” - 2# SPOOL0030815 .025” - 10# SPOOL00308E2 .030” - 2# SPOOL00308E5 .030” - 10# SPOOL00308E8 .030” - 25# SPOOL00308F2 .035” - 2# SPOOL00308F5 .035” - 10# SPOOL00308F8 .035” - 25# SPOOL00308H8 .045” - 25# SPOOLStainless Steel cut lengths and spooled wire are precisely produced to conform to the requirement of AWS A5.9. These products are subjected torigid quality control throughout the manufacturing process with particular attention given to cleanliness, cast and helix of the finished product. Chemical CompositionC-0.08% Mn-1.0-2.5% Si-0.30-0.65%S-0.03% P-0.03% Cr-19.5-22.0%Ni-9.0-11.0% Mo-0.75% Cu-0.75%Fe-RemSingle values are maximumPN: 0030815.025” - 10# SPOOLSTAINLESS STEEL GMAW (MIG)WELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m 35STAINLESS STEEL GMAW (MIG)MIG 308LSimilar usage as 308, but the 0.03% maximum carbon content increasesresistance to intergranular corrosion.PART NO. SIZE308LS12 .025” - 2# SPOOL308LS15 .025” - 10# SPOOL308LS18 .025” - 25# SPOOL308LSE2 .030” - 2# SPOOL308LSE5 .030” - 10# SPOOL308LSE8 .030” - 25# SPOOL308LSF2 .035” - 2# SPOOL308LSF5 .035” - 10# SPOOL308LSF8 .035” - 25# SPOOL308LSH8 .045” - 25# SPOOL308LS38 1/16” - 25# SPOOLMIG 308LSiSimilar usage as 308L, but the 0.65-1.00% silicon content improves wash andwetting behavior in the gas shielded welding processes.Chemical CompositionC-0.03% Mn-1.0-2.5% Si-0.30-0.65%S-0.03% P-0.03% Cr-19.5-22.0%Ni-9.0-11.0% Mo-0.75% Cu-0.75%Fe-RemSingle values are maximumChemical CompositionC-0.03% Mn-1.0-2.5% Si-0.65-1.00%S-0.03% P-0.03% Cr-19.5-22.0%Ni-9.0-11.0% Mo-0.75% Cu-0.75%Fe-RemSingle values are maximumPN: 308LSE8.030” - 25# SPOOLPN: 308L15.025” - 10# SPOOLMIG 309Used for welding similar alloys in wrought or cast form; occasionally used forwelding 18-8 base metals when severe corrosion conditions exist, and, at timeswelding dissimilar steels.PN: 00309F8.035” - 25# SPOOLPART NO. SIZE00309F8 .035” - 25# SPOOL00309H8 .045” - 25# SPOOLChemical CompositionC-0.12% Mn-1.0-2.5% Si-0.30-0.65%S-0.03% P-0.03% Cr-23.0-25.0%Ni-12.0-14.0% Mo-0.75% Cu-0.75%Fe-RemMIG 309LSimilar usage as 309, but the 0.03% maximum carbon content increasesresistance to intergranular corrosion.Used for welding similar alloys in wrought or cast form. Occasionally used forwelding 18-8 base metals when severe corrosion conditions exist, and, at times,welding dissimilar steels. Packaged for portable welding machines.PART NO. SIZE0309LE2 .030” - 2# SPOOL0309LE5 .030” - 10# SPOOL0309LF2 .035” - 2# SPOOL0309LF5 .035” - 10# SPOOL0309LF8 .035” - 25# SPOOL0309LH8 .045” - 25# SPOOLPOP PART NO. SIZE0309LE2POP .030” - 2# S/S SPOOL0309LF2POP .035” - 2# S/S SPOOL0309LE5POP .030” - 10# S/S SPOOL0309LF5POP .035” - 10# S/S SPOOLPN: 0309LE2POP.030” - 2# SPOOLPN: 0309LE5.030” - 10# SPOOLChemical CompositionC-0.03% Mn-1.0-2.5% Si-0.30-0.65%S-0.03% P-0.03% Cr-23.0-25.0%Ni-12.0-14.0% Mo-0.75% Cu-0.75%Fe-RemPART NO. SIZE0308L12 .025” - 2# SPOOL0308L15 .025” - 10# SPOOL0308L18 .025” - 25# SPOOL0308LE2 .030” - 2# SPOOL0308LE5 .030” - 10# SPOOL0308LE8 .030” - 25# SPOOL0308LF2 .035” - 2# SPOOL0308LF5 .035” - 10# SPOOL0308LF8 .035” - 25# SPOOL0308LH8 .045” - 25# SPOOLPOP PART NO. SIZE0308L12POP .025” - 2# S/S SPOOL0308LE2POP .030” - 2# S/S SPOOL0308LF2POP .035” - 2# S/S SPOOL0308L15POP .025” - 10# S/S SPOOL0308LE5POP .030” - 10# S/S SPOOL0308LF5POP .035” - 10# S/S SPOOLSTAINLESS STEEL GMAW (MIG)WELDING PRODUCTST h e H a r r i s P r o d u c t s G r o u p  1 . 8 0 0 . 7 3 3 . 4 0 4 3  w w w . h a r r i s p r o d u c t s g r o u p . c o m36PART NO. SIZE309LSE8 .030” - 25# SPOOL309LSF5 .035” - 10# SPOOL309LSF8 .035” - 25# SPOOL309LSH8 .045” - 25# SPOOLMIG 309LSiSimilar usage as 309L, but the 0.65-1.00% silicon content improves washand wetting behavior in the gas shielded welding processes. Chemical CompositionC-0.03% Mn-1.0-2.5% Si-0.65-1.00%S-0.03% P-0.03% Cr-23.0-25.0%Ni-12.0-14.0% Mo-0.75% Cu-0.75%Fe-RemPN: 309LSF8.035” - 25# SPOOLMIG 310For welding of base metals of similar composition.PART NO. SIZE00310F8 .035” - 25# SPOOL00310H8 .045” - 25# SPOOLMIG 312For welding of base metals of similar composition. Also used for weldingdissimilar steel base metals.MIG 316Usually used for welding similar alloys (containing about 2%molybdenum); also for high temperature service applications.PART NO. SIZE00316E5 .030” - 10# SPOOL00316F5 .035” - 10# SPOOL00316F8 .035” - 25# SPOOLChemical CompositionC-0.08-0.15% Mn-1.0-2.5% Si-0.30-0.65%S-0.03% P-0.03% Cr-25.0-28.0%Ni-20.2-22.5% Mo-0.75% Cu-0.75%Fe