HgCalc Software Brochure

When all calculations are done and data verified this can be exported currently in Text/PDF format and will be available in an XML report format near future.Sample Report Format XC-6000 Mercury Analysis Report Time: 9/21/2010 5:09 PM HgCalc Version: 100921 Description Data UnitRun Data Total Stack Volume: 24,249,472 scmAverage Sample Concentration: 21.181 ug/scmPercent Moisture: 8 %Average Stack Temperature: 85.50 deg FAverage Probe Temperature: 85.50 deg FAverage Trap Temperature: 86.20 deg FAverage Barometric Pressure: 29.56 in HgSampling Interval: 1 minTotal Time Elapsed: 3,960 minTechnician Name: Technician #1 Source Site Name: Site #1XC-6000 Data File: 060 Demo HgCalc Sample File 4-20 2 day 18 hr.(33) 06-15-09.csv Trap Manufacturer: Ohio Lumex Trap Analysis Source: Ohio Lumex Trap Analysis Technician Name: Technician #1 Trap Analysis Data File: Trap Analysis Method: Thermal Desorption Power Generated During Run: MWSample A Trap ID: 28,930 Section 1 Mass: 39.201 ugSection 2 Mass: 0.062 ugSection 2 Breakthrough: 0.16 %Section 3 Spike Value: 10 ugSection 3 Spike Recovery: 9.251 ugSection 3 Spike Recovery Percentage: 92.51 %Normalized Total Hg Mass: 42.442 ugTotal Sample Volume: 2,052 litersAverage Flow Rate: 0.50 L/mMaximum Observed Vacuum: 21.80 in HgSample Mercury Concentration: 20.683 ug/scmTotal Stack Mercury (Wet): 545,165,032 ugHourly Stack Mercury (Wet): 8,260,076 ug/hrBreakthrough Penalty: FALSE Spike Recovery Penalty: FALSESample B Trap ID: 28,941 Section 1 Mass: 40.603 ugSection 2 Mass: 0.079 uSection 2 Breakthrough: 0.19 %Section 3 Spike Value: 10 ugSection 3 Spike Recovery: 9.061 ugSection 3 Spike Recovery Percentage: 90.61 %Normalized Total Hg Mass: 44.898 ugTotal Sample Volume: 2,071 litersAverage Flow Rate: 0.50 L/mMaximum Observed Vacuum: 21.70 in HgSample Mercury Concentration: 21.679 ug/scmTotal Stack Mercury (Wet): 571,417,721 ugHourly Stack Mercury (Wet): 8,657,844 ug/hrBreakthrough Penalty: FALSE Spike Recovery Penalty: FALSE Paired Trap Agreement Relative Deviation: 2.35 %Relative Deviation Penalty: FALSE NOTE: We appreciate any thoughts or feedback on this application and strive to continue developing innovative products for our customers.Contact: Shawn Wood - swood@apexinst.comLogged Events 06/12/09 2:06:17 PM: Sample A: PRE-Leak Test PASSED at Maximum vacuum with Flow Rate 0 ccm (Max. allowed 20 ccm) 06/12/09 2:06:17 PM: Sample B: PRE-Leak Test PASSED at Maximum vacuum with Flow Rate 0 ccm (Max. allowed 20 ccm) 06/12/09 2:10:13 PM: Test START 06/12/09 2:11:12 PM: Start Data Logging (End of Baseline) 06/15/09 8:10:19 AM: Actual Sampling Time: 2d 18h 0m 0s 06/15/09 8:10:19 AM: Test END 06/15/09 8:12:18 AM: Sample A: POST-Leak Test PASSED at maximum observed vacuum at 21.8 inHg with Flow Rate of 0 ccm (Max. allowed 20 ccm) 06/15/09 8:12:18 AM: Maximum Observed Vacuum for A was 21.8 inHg 06/15/09 8:12:18 AM: Sample B: POST-Leak Test PASSED at maximum observed vacuum at 21.7 inHg with Flow Rate of 0 ccm (Max. allowed 20 ccm) 06/15/09 8:12:18 AM: Maximum Observed Vacuum for B was 21.7 inHgAlarms Legend A - Not Used B - Not Used C - Not Used D - Current Loop failure for External FLOW Input E - Current Loop failure for External MOISTURE Input F - Modbus inactivity timeout G - Unable to maintain proportional flow for A H - Unable to maintain proportional flow for B I - High Vac-A J - High Vac-B K - Not Used L - Trap Temperature Out of Range M - Probe Temperature Out of Range Console Info Flow Input Type: External Conversion (LO): Zero - 4 mA = 0 Kscfm Conversion (HI): Span - 20 mA = 432 Kscfm Console Name: 060 - Apex Demo Console ID: XC6KEPC060 DAC Board ID: 3036-3020-2D20-4170 Dry Gas Meter-A ID/Gamma: 8002458 / 0.9769 Dry Gas Meter-B ID/Gamma: 8003171 / 0.9877 DGM cm3/Pulse: 0.5 Software-Firmware Ver: 90122-99 HgCalc SoftwareAppendix K table K-1 calculation formulas 1 A Link to EPA Appendix K text ( when internet access is available )2 A link to Apex Instruments Website ( when internet access is available )3 Once the application is installed on your computer and you have sample and analysis data, double click the Icon on the desktop. Under the Help option are 3 options:The HgCalc application can be used to import XC6000 sample run data then enter trap analysis data and the application will calculate total mercury mass, hourly and total mercury emissions as specified in 40CFR part 75. The software will also verify QA/QC specifications regarding section 2 breakthrough, relative deviation, and section 3 spike recovery as shown in Appendix K table K-1The application opens as seen in the screenshot below:HgCalc SoftwareHgcalc.icoTotal Stack Volume is shown under Run Data field this was recorded by the XC6000 if 4-20 external flow was connected or Modbus interface was connected and flow data was supplied by the DAHS.NOTE: Moisture will have to be added back into volume to calculate total output for hourly unless permit states otherwise. Trap sample volumes were measured based on a dry and volume is corrected for pressure & temperature. The moisture will be imported from XC6000 data either real value or default value entered in profile setup. Below is a sample HgCalc screenshot for a 1 hour proportional run on an XC6000 The .csv data was imported by clicking on the File option, selecting Import XC6000 Data, then selecting Data from source file on Computer/Network. Lab data for each trap section 1, 2, section 3 (Initial Trap Spike) & spike recovered from section 3 analysis is then entered.Apex Instruments, Inc.204 Technology Park LaneFuquay-Varina, N.C. 27526, U.S.A.Website: www.apexinst.comContact: info@apexinst.comPublication:Date Issued:PB-HgCalcSoftware9-22-2010