HP Series - Hydraulic Hammers - Brochure

HP serieshydraulic breakers Indeco breakersInternal distributor synchronised and aligned with the pistonIntelligent hydraulic system12Oil cushions to reduce low frequency vibrationsHydraulic system with dynamic seals without gasketsPistonCentralised greasing point5 Quick change bushing replaceable on siteLower shock absorberto reduce axial stresses between the breaker body and the casingWear and sound-damping platesSide shock absorbers to reduce radial vibrations and noise levelRechargeable oil-nitrogen accumulatorUpper shock absorbersto eliminate axial stresses returning to arm9666/76Casing completely independent from the breaker7Internal sound-absorbent lining in the super-soundproofed Whisper versionsABF system eliminating blank firing 84Indeco provides the greatest high-tech solutions for your demolition needs, wherever you are in the world. In-depth research into hydraulic systems, materials, heat treatment and complementary accessories have enabled our company to establish a reputation for product excellence on world markets.Features of Indeco breakersWith its many different models, divided into large, medium and small and in various versions, Indeco has the widest range of breakers available anywhere in the world. This provides end-users with a huge choice, ensuring that they can find the ideal breaker/excavator match.Indeco breakers have a characteristically slimwell-proportioned structure which makes it possible to work in comparative comfort even under the most difficult of conditions. The use of special low-alloy steels, exclusively manufactured according to Indeco’s own formula, greatly lengthens the average working life of the most important breaker components. 1 Indeco breakers, with their special intelligent hydraulic system can automatically vary the energy and frequency of the blows according to the hardness of the material being demolished. This optimises the hydraulic pressure delivered by the machine, thus improving productivity and enhancing the overall performance. 2 Exclusive features such as the synchronised internal distributor in line with the main shaft, the oil cushions for damping vibrations and the hydraulic system with dynamic seals which totally eliminate the need for bushings.A decisive factor for lengthening breaker life span and substantially reducing breakdowns, even where there are moving parts 3 Piston divided into two parts for a higher energy impact and lower running costs. 4 In particular the centralised greasing system enables the sliding parts to remain lubricated even when the breaker is working horizontally, thus considerably reducing wear and extending product life time. 5 The “quickchange” interchangeable bushing is available in different materials according to the different applications, is inserted where the tool moves, reduces maintenance times and costs by cutting out the long downtimes needed to replace the traditional fixed bushing. 6 All the working machines that use the Indeco breaker benefit from its dual shock absorption system: one internal hydraulic system and one mechanical system outside the breaker body which significantly reduce the vibrations transmitted to the excavator. The excavator boom is exposed to a lower stress because of the lower weight of the Indeco breaker, in working conditions, compared with a breaker in the same class. 7 Alongside the standard version the super-soundproofed Whisper version has been produced whose body is lined internally with sound-absorbent material and an anti-rumble paint, which - combined with a few modifications to the bushing - enable noise emission levels to be considerably reduced. 8 The brand-new ABF (Anti Blank Firing) system installed on all the med-and maxi-range Indeco breakers, cuts out blank fire by eliminating any down pressure from the breaker whenever the tool is not resting firmly on the surface to be demolished. This increases the service life of all components subject to wear and tear as well as reducing stress to the breaker body and excavator arm. 9 The reloadable oil-nitrogen accumulator, reducing pressure peaks, also diminishes the stress in the hydraulic circuit of the excavator; it also keeps the gas load constant and with it the force per blow; it requires less maintenance which reduces running costs.2237 applicationssmall breakers Despite their compact size, Indeco’s range of small breakers are exceptionally reliable, quiet and efficient, and best suited for such jobs as excavations work, highway maintenance, demolitions and recycling in city areas and building refurbishment. Their versatility makes them extremely efficient in specialist jobs such as maintenance in iron foundries.mid-range breakers Their excellent weight/power ratio and their slimline structure make the mid-range Indeco breakers the ideal choice for classical applications, such as demolishing buildings, earthworks in inhabited areas and secondary demolitions in quarries, as well as for more specific tasks. In fact, midi breakers are used for underwater work - using a special kit - as well as for digging narrow deep trenches and removing casting slag from blast furnaces.large breakers No job is too tough for an Indeco breaker. Combining maximum power with the effectiveness of intelligent technology, Indeco’s larger breakers are unbeatable when it comes to completing thetoughest tasks in the shortest possible time-frame - whether it’s the biggest demolition jobs, primary excavations in quarries, or rail and road tunnels. the small breaker rangethe HP seriesExcellent working companions, mini breakers form the largest class of breakers within the Indeco range.Technical Data HP 150 / HP 150 Heavy Duty HP 200 HP 350 HP 500 HP 600 HP 700 HP 900For data on the pressure adjusted to the breaker and on oil flow, please consult the “Parameters for selecting and adjusting the breaker” page. * P.B. pins and bushings version - W.T.P. soundproofed Whisper top plate version.0,7 ÷ 3 tons80 / 98 kg (Heavy Duty)45 mm160 bars11 bars200 joule540 ÷ 2040 n/min1,4 ÷ 5 tons*P.B. 130 kg / W.T.P. 160 kg48 mm 160 bars11 bars240 joule700 ÷ 1800 n/min1,7 ÷ 6,5 tons*P.B. 210 kg / W.T.P. 230 kg 56 mm160 bars12 bars joule 450540 ÷ 1540 n/min3 ÷ 8 tons*P.B. 300 kg / W.T.P. 320 kg 65 mm160 bars12 bars610 joule780 ÷ 1620 n/min3,5 ÷ 10,5 tons*P.B. 340 kg / W.T.P. 390 kg75 mm170 bars 11 bars720 joule600 ÷1340 n/min4 ÷ 12 tons440 kg80 mm170 bars12 bars830 joule620 ÷ 1500 n/min5 ÷ 14 tons550 kg90 mm170 bars11 bars1060 joule570 ÷ 1180 n/minWeight of breaker when operatedSteel diameterPressure adjustedto the excavatorBack pressure maxEnergy class per blowStriking rate per minuteExcavator weight (possible)HP 150 HP 200HP 350 HP 500HP 600 HP 700 HP 900 the mid-range breakersthe HP seriesA perfect blend of power and agility characterises the mid range Indeco breakers, tireless partners even on the toughest of jobs.HP 1200 HP 1500 HP 1800 ABF HP 2000 ABF HP 2500 ABF HP 3000 ABFFor data on the pressure adjusted to the breaker and on oil flow, please consult the “Parameters for selecting and adjusting the breaker” page.6,5 ÷ 16 tons650 kg90 mm 170 bars8,5 bars1490 joule 450 ÷ 980 n/min10 ÷ 20 tons850 kg110 mm180 bars10 bars1720 joule420 ÷1000 n/min12 ÷ 22 tons1000 kg115 mm180 bars8 bars2000 joule440 ÷ 1060 n/min15 ÷ 25 tons1200 kg120 mm180 bars 8 bars2440 joule460 ÷ 940 n/min16 ÷ 28 tons1500 kg130 mm180 bars7 bars3320 joule400 ÷ 870 n/min19 ÷ 32 tons1900 kg140 mm200 bars8 bars4370 joule360 ÷ 870 n/minTechnical Data Weight of breaker when operatedSteel diameterPressure adjustedto the excavatorBack pressure maxEnergy class per blowStriking rate per minuteExcavator weight (possible) the large breaker rangethe HP seriesThis is the most prestigious class, containing the top range of Indeco breakers. They are top breakers not only in terms of size, but also in their outstanding performance.Technical Data HP 3500 ABF HP 4000 ABF HP 5000 ABF HP 7000 ABF HP 9000 ABF HP 12000 ABF HP 18000 ABFFor data on the pressure adjusted to the breaker and on oil flow, please consult the “Parameters for selecting and adjusting the breaker” page.21 ÷ 38 tons2200 kg145 mm 210 bars7 bars 5160 joule370 ÷ 760 n/min23 ÷ 42 tons2500 kg150 mm210 bars8 bars6080 joule340 ÷ 820 n/min 27 ÷ 50 tons3000 kg160 mm210 bars7 bars7990 joule300 ÷ 670 n/min32 ÷ 63 tons 4000 kg180 mm210 bars8,5 bars 10350 joule310 ÷ 580 n/min39 ÷ 80 tons5000 kg195 mm210 bars8 bars14120 joule270 ÷ 540 n/min45 ÷ 120 tons7800 kg 215 mm230 bars9 bars18930 joule240 ÷ 550 n/min60 ÷ 140 tons11050 kg250 mm230 bars11 bars25000 joule240 ÷ 460 n/minWeight of breaker when operatedSteel diameterPressure adjustedto the excavatorBack pressure maxEnergy class per blowStriking rate per minuteExcavator weight (possible) parameters for selecting and adjusting the breakerModel ModelHP 150HP 200HP 350HP 500HP 600HP 700HP 900HP 1200HP 1500Optimum pressure adjusted to the breaker (bars) BestOptimal oil supply (l/min)Possible (match subject to approval by the Indeco dealer)Possible pressure/oil**Pressure adjusted to the breaker (bars) relative to oil flow (l/min):*Suggested for use on excavators having total weight (tons):HP 18000HP 12000HP 9000HP 7000HP 5000HP 4000HP 3500HP 3000HP 2500HP 2000Breaker/carrier compatibility (tons)*Breaker/carrier compatibility (tons)*Pressure regulation values (bar)/oil flow (l/min)**Pressure regulation values (bar)/oil flow (l/min)**productivitynoise levels*values expressed in dB (A)Noise levels measured* at various distances Noise level guaranteed* by the 2006/42/CE directive HPHPHPHPHPHPHPHPHPHP150200350500600700900120015001800HPHPHPHPHPHPHPHPHPHP200025003000350040005000700090001200018000Distance 10 m 15 m 20 m 25 m 30 mHP Whisper models HP Whisper models93 89,5 87 85,1 83,5 123HP models HP models96 92,5 90 88,1 86,5 1260,70,832,5151825221151501401101251351301251,4254161928241151601401251251401301301,72,56,551921322812518015014513517014016033,586,5212438301302001601601351851401753,5410,58,52326423313023016018014021514520545,5121027305040130265160190140230145220561412323663521403051652501452851502756,5816133946806814035516529015032515531510122017455812090140420180325160380165370HP 18001214222010540125151153012020105451252511535120251056012530115451203510590135551208512560105801405012570135601059013060120801257010510013070120901258010510513070120951258511512514080120110125100115130140851201201251106075140120140520180420160470170460Breaking load by compression (kg/cm2)Breaking load by compression (kg/cm2)Approximate output (cubic metres in 8 hours)Approximate output (cubic metres in 8 hours)1,3136,513039065secondary breaking0,552,55015025tunnelling0,442,04012020narrow trench1,3130136,51300780065065secondary breaking0,55052,5500300025025tunnelling0,44042,0400240020020narrow trench0 500 1000 1500 2000 2500 3000110505100300primary breaking0 500 1000 1500 2000 2500 300011005005010510006000primary breaking accessoriesIDA System(Indeco Dust Abatement) 1 An innovative and particularly effective system to reduce wear and tear of parts and prolong the life of the breaker. This is made up of an air compressor and a high pressure water pump mounted on the excavator and moved by two hydraulic motors supplied from the excavator itself. The pump and compressor are activated independently through electro-hydraulic valves directly by the machine operator who can thus launch two different protection devices:? Dust Abatement Kita high pressure nebulised water jet, emitted by three nozzles mounted outside the breaker, stops dust that can be dangerous for the equipment and the operator. ? Anti-Dust Shield for Tunnel and Underwater Worksthe internal pressurisation of the breakers stops dust water and debris entering the breaker through the bushing, as happens during demolitions in tunnels or underwater excavations.Grease Shield and Anti-Dust System 2 This system, which is crucial when working in dusty environments and when tunnelling, is made up of two clamps which are attached to the tool which prevent dust from getting in and grease from getting out, improving lubrication levels, thus lengthening the working life of the main breaker parts. The Automatic Centralised Greasing Kit 3This system has a dual function – to optimise grease consumption and make it unnecessary for the operator to stop work to grease the moving parts. The kit includes a pumping unit pack, tubing and connections to the breaker. The grease point is centralised and feeds all the bushings and the moving parts between the tool, breaker and retaining axle. To satisfy the requirements of those hiring the equipment, the system (which is normally installed on the excavator) can also be mounted on the breaker. Special Indeco Sirio Lubricant 4It is vital that a specific lubricant be used, to ensure the durability of the main components of the breaker. Indeco’s Sirio HBS grease with solid additives is particularly resistant to oxidation, can withstand extreme pressures and temperatures and shows excellent adhesion and water-resistance.Pins and Bushings 5Designed to facilitate installation of all Indeco products on the arm of the machine, with or without attachment mounting bracket. Mounting brackets 6Each type of Indeco mounting bracket can be used in conjunction with all Indeco products of the same class.Foldable Mounting bracket 7 A particular model of mounting bracket for breakers which means that the breaker can be bent back directly under the arm of the operating machine.Connection hoses 8Use of original Indeco high and low pressure original hoses is advised for connection of different pieces of equipment to the hydraulic equipment of the operating machine.the toolsMoil point toolChisel toolAsphalt cutterPile driverPyramidal pointCobra chisel toolBlunt toolSuitable for breaking up concrete, or medium-hard non-stratified rock. Secondary demolitions: average, hard or extremely hard blocks.Suitable for all earthworking or narrow-section excavation.Suitable for cutting asphalt, breaking up flooring, as well as brick or sandstone walls.Suitable for pilework or press-moulded supports for guardrails, etc.Suitable for demolishing hard reinforced concrete flooring, as well as sedimentation material.Suitable for all types of excavation work on medium-hard to hard rock, non stratified rock or rock which tends to pulverise when being broken up, “puddingstones”.Suitable for breaking up blocks of any hardness, or to reduce the size of rubble. Secondary breaking, breaking oversize material.1142335678 All of the hydraulic breakers in the Indeco rangeBreaker BreakerHP 150 HP 2000HP 150 Heavy Duty HP 2500HP 200 HP 3000 HP 350 HP 3500HP 500 HP 4000HP 600 HP 5000HP 700 HP 7000HP 900 HP 9000HP 1200 HP 12000HP 1500 HP 18000HP 1800Weight Weightkg 80 kg 1200kg 98 kg 1500kg 160 kg 1900kg 230 kg 2200kg 320 kg 2500kg 390 kg 3000kg 440 kg 4000kg 550 kg 5000kg 650 kg 7800kg 850 kg 11050kg 1000Indeco Ind. S.p.A.viale Lindemann, 10 z.i. - 70123 Bari - Italytel. +39 080 531 33 70 - fax +39 080 537 79 76info@indeco.it - www.indeco.it gb12-03-G-GB-01-01CaruccieChiurazzi