ISEP® PMI Service Offerings

Making Water and Air Safer and CleanerISEP® PMI SERVICE OFFERINGSServices and ApplicationsVisit our website at www.calgoncarbon.com, or call 800-422-7266to learn more about our complete range of products and services,and obtain local contact information.SA-0006-0305Preventative Maintenance and Inspection ServiceCalgon Carbon ensures that all parts of your ISEP® valve operate at maximum efficiency and that minor problems donot become costly ones by noting any wear, potential failures,and immediate replacement issues on the spot.Also, lubricationis checked and applied to external parts, and electronics and programs are maintained and/or upgraded as needed. Itemsthat are routinely covered under the Preventative Maintenanceand Inspection (PMI) Service are• Inspection/lubrication of the gearbox and drive shaft • Inspection of encoder cables and input to PLC• Inspection of kill switch operation• Inspection of all wire terminals and wires• Compare cycle to regeneration times• Collect periodic samples of resin to inspect for crushing or fouling• Inspection of ISEP® hoses, N2 delivery system,bladder housing gap, etc.• Inspection of table, wheels, and tracks• Record operating parameters (e.g., speeds, amps,% torque) and compare to previous readingsEach visit is concluded with a follow-up inspection report covering items inspected and condition, items replaced orrepaired, and suggestions for the next visit detailing items that may need replacement or repair.PartsAn optional portion of every service plan is the stockingand routine replacement of parts such as bladders and PLCbatteries. Calgon Carbon will stock parts for your valve toassure prompt delivery if ordered.Typical parts stocked include bladders, encoders, speed sensors, PLC batteries,and standard wearing parts.Visit our website at www.calgoncarbon.comSA-0006-0305©Copyright 2005 Calgon Carbon Corporation, all rights reserved.Calgon Carbon CorporationP.O. Box 717 Pittsburgh, PA USA 15230-07171-800-422-7266Tel: 412-787-6700Fx: 412-787-6713European Operations of CalgonCarbon CorporationZoning Industriel C de FeluyB-7181 Feluy, BelgiumTel: + 32 (0) 64 51 18 11Fx: + 32 (0) 64 54 15 91Your local officeISEP® PMI SERVICE OFFERINGSEmergency ServiceEmergency Service is an integral part of any PreventativeMaintenance and Inspection service. The ISEP® EmergencyService includes 24-hour technical assistance and emergencyon-site service in North America within 48 hours.This allowsyou to continue operation and minimize down time in theevent of valve malfunction or breakdown.Technical SupportTechnical support is available from Calgon Carbon to assure continued optimal operation of your ISEP® valve.Periodic review of the operating parameters and notation of any deviations or drifting from the desired design will be noted in the periodic reports provided. Continual operator training will assure your staff is up-to-date on system operation. Also, Calgon Carbon's Technical Support staff will work with you to optimize your ISEP®valve’s operation over time. This support includes incorporation of other process changes that may affect theISEP®’s operation and can be expanded to include programmodifications, HMI and master control logic integration, andsoftware upgrades.Calgon Carbon AdvantageCalgon Carbon Preventative Maintenance and Inspection provides many advantages:• Over 15 years of experience with the equipment.• Knowledge of part wear patterns and how best to correct valve operations based on unusual wear.• Low, long-term service costs – we draw on our extensiveknowledge to identify potential problems early so that corrections can be made prior to valve malfunction.• Minimal down time – maintenance and inspection services can be performed during scheduled plant shutdowns, and repairs can be identified early so that they can be performed in a scheduled, controlled manner.• Continued training to ensure that new employees have the same level of equipment knowledge that their predecessors had, as well as introducing new information regarding operation of the equipment.By continuing routine inspections, most potential problems are identified before failure so that timely repairs can be made during scheduled plant outages, thereby not affectingproduction schedules.