Jumbo Recycling - Brochure

STYROMETER BLOCK MIXING STATION JUMBO RECYCLING LINE INDIVIDUAL BEADS We developed the completely integrated recycling concept for reusing EPS material in 1978 and have in the past sup-plied these plants world-wide, where they have solved the recycling problems and brought substantial savings. Our experience in this field enables us to solve the problem of reusing the waste material with optimal result. The KBM JUMBO recycling plant / line for EPS is made for the very large shape and block moulding plants. For smaller shape or block moulding plants the MINI and MAXI Recycling plants are available. Thanks to the large sieve surface and granulation chamber the JUMBO Plant produces from production waste, cut-offs from block production or even from used EPS mouldings, a high qual-ity recycled material, which contains a minimum of dust. The recycled EPS material can be reused in shape moulding production in a ratio of at least 10-20 percent without any percep-tibly optical or physical change of the product quality. For block moulding 20-50 percent can be added. Due to the fact that the material is broken down to the indi-vidual bead size similar to the new beads, it is homogeneous with the new pre-expanded beads and consequently demix-ing problems in the silos causing uneven density distribu-tion are minimized. Problems like blocking of core vents due to dust and lumps of material causing hot wire cutting prob-lems in terms of inaccurate sheets with bad surface are also minimized. To precrush the material 2 different sizes of precrushers (A) are available (see separate leaflet). The precrushers are de-signed to separate and collect metal parts, stones and other very heavy parts in the bottom. To collect also parts of wood, plastic and other parts before they reach the blower, we suggest our heavy particle separator (B). From the silo (C) above the JUMBO granulator (D), the pre-crushed material is metered into the sound insulated granulator and broken down to the individual bead size depending on the sieve hole size. Afterwards the dust is extracted in the JUMBO dust separation unit (E) and the recycled material is conveyed to a storage silo. The dust is blown into the JUMBO cyclone dust compactor (F), which separate the dust from the air. The dust is collected in the lower part and is compacted into an octagonal rod with a den-sity of 200-300 Kg/m3 (12-19 lbs/ft3). The air is returned from the cyclone air exhaustion into the granulator in a closed circuit. It replaces the large filter bags, which means that the daily cleaning of filter bags is eliminated and maintenance is re-duced to a minimum. The KBM STYROMIX units are available to give an individual and exact mixing of material for each moulding machine (see special leaflet). For Block production, STYROMETER (see photo) with 2 silos and mixing station (G), to be placed just before the block mould, is available. Technical Data - JUMBO Line: Capacity/Hour: (granulated and dust extracted EPS) Screen with 6 mm holes (Shape): 18-20 m³(630-700 ft³) Screen with 8 mm holes (Block): 25-35 m³(875-1225 ft³) Screen with 10 mm holes (Block): 35-40 m³(1225-1400 ft³) With 20 mm sieve the granulator capacity exceeds 60 m³ Sieve surface: 2 x 1,2m² = 2,4 m² (26 ft²) Dust compactor with 16 kg/m³ (1,0 lbs/ft³) EPS dust: approx. 30-40 kg/h (66-88 lbs/h) Space required (A-F) approx. 30-40 m² (320-430 ft²) Measurements: L x W x H Silo precrushed material: 3.0x3.0x6.0 m (118x118x236”) Size silo bag (C): (approx. 27 m3/940 ft³) Metering/Granulator (D): 2.1x1.4x1.9 m(84x56x76") Dust separating unit (E): 1.8x1.2x2.7 m(72x48x108") Dust compactor with (F): 1.2x1.2x5.1 m (48x48x204") cyclone type air exhaustion Storage silo (G): 2.0x2.0x6.0 m (80x80x240") Size Silo bag: (approx. 17 m3/600 ft³) Any size available STYROMETER Mixing station (block) (G): 4.0x2.0x6.0m (158x80x236") Size each silo bag: (approx. 17 m³/600 ft³) Pipe connections (precrushed material): 250 mm (10”) Pipe connections (granulated material): 160/200 mm (6"/8”) Precrusher hopper top openings: MAXI: 1400x600mm (56x24”) JUMBO (A): 1800x800mm (72x32”) Reusable EPS material after recycling: min. 93-95 %Extracted EPS dust and fines: max. 5-7 % Dust content after dust separation: max. 1 % (Experienced with EPS granulated on a KBM granulator.) Electrical load: EPS Metering/Granulator (D): 31.2 Kw Dust separating unit (E): 14.4 Kw JUMBO dust compactor (F): 4.0 Kw STYROMETER Mixing station (block) (G): 2.3 Kw Voltage: 3x400V/50Hz or other voltages. JUMBO LINE A E F D C B G G SUBJECT TO ALTERATIONS Explanation of drawing: A. JUMBO Precrusher (other size available). B. Heavy parts separator and blower with variable speed. C. Storage silo for precrushed material. D. JUMBO Granulator (sound insulated) with metering of precrushed material. E. JUMBO dust separation unit. F. JUMBO dust compactor with cyclone type air exhaustion and closed air circuit returning the air to the granula-tor. G. STYROMETER metering/mixing station to introduce recycled material before the blockmould. 2010/10-2010/10 R13E