KBM Recycling Overview EPS EPP English

KBM RECYCLING EPS / EPP / EPE / ARCEL / NEOPOR RECYCLING MINI ”IN-A-BOX” MINI IN-A-BOX All in one unit. RECYCLING MINI RECYCLING MAXI Version A RECYCLING JUMBO ? ? Separate units ? EPP beads ready to be recycled EPS beads ready to be recycled ? RECYCLING MICRO ”IN-A-BOX” MICRO IN-A-BOX All in one unit. ? Version B Complete systems to make moulded EPS/EPP/EPE/NEOPOR/ARCEL packagings and insulation materials into individual beads ready to be mixed with new beads to make new products 2013/03-2013/03 R03E The only way to make money on recycling of EPS and EPP is to reuse it as EPS or EPP, where the value correspond to the price of new EPS or EPP beads. We developed the completely integrated recycling con-cept for reusing EPS material in 1978 and have in the past supplied more than 350 complete recycling plants world-wide, where they have solved the recycling problems and brought substantial savings. Our experi-ence in this field enables us to solve the problem of reus-ing the waste material with optimal result for both EPS, EPP, EPE, ARCEL and NEOPOR for shape– and block-moulders. The recycled EPS and EPP material can be reused in shape moulding production in a ratio of at least 10-20 percent without any perceptibly optical or physical change of the product quality. For block moulding 20-50 percent can be added. Due to the fact that the material is broken down to the individual bead size similar to the new beads, it is homogeneous with the new pre-expanded beads and consequently de-mixing problems in the silos caus-ing uneven density distribution are minimized. Prob-lems like blocking of core vents due to dust and lumps of material causing hot wire cutting problems in terms of inaccurate sheets with bad surface are also minimized. Thanks to the two step/double chamber system and the large screen surface and granulation chamber the recycling plants produce from waste production, cut-offs from block production or even from used EPS and EPP/EPE mouldings, a high quality recycled material, which contains a minimum of dust. The KBM STYROMIX System is designed to obtain a more accurate metering and mixing of recycled EPS or EPP materials to the new EPS or EPP beads directly before each individual moulding machine (mounted on or close to each machine). The KBM STYROMETER Mixing station is designed to meter and mix the recycled and new EPS material to-gether right before the block mould to minimize segrega-tion. In the same way it can be used to fill pre-pressurizing tanks with recycled and new EPP material mixed in an accurate ratio. RECYCLING ”MINI IN-A-BOX” RECYCLING MAXI RECYCLING JUMBO RECYCLING MINI (as separate units) The specifications for all recycling systems are given by recycling EPS MINI IN-A-BOX MINI MAXI JUMBO MICRO IN-A-BOX Capacity Granulated and de-dusted EPS material (shape) (6mm screen) 2) 6-8 m3/h 210-280 ft3/h 6-8 m3/h 210-280 ft3/h 10-12 m3/h 350-420 ft3/h 15-20m3/h 525-700 Ft3/h 2-3 m3/h 70-105 ft3/h Granulated and de-dusted EPS Material (block) (10mm screen) 2) 9-10m3/h 315-350 ft3/h 9-10m3/h 315-350 ft3/h 18-20m3/h 630-700 ft3/h 35-40m3/h 1225-1400 ft3/h 4-6m3/h 140-210 ft3/h Granulated de dusted EPP material. 60-100kg/h 130-220 Lbs/h 60-100kg/h 130-220 Lbs/h 100-160kg/h 220-350 Lbs/h 1) 20-50kg/h 44-110 Lbs/h Measurements Hopper opening: Pre crusher/ granulator. (mm/inch) 900x600 36x24” 900x600 36x24” 1400x600 56x24” 1800x800 72x24” 3 780x400 30x15” Granulator Screen surface: 0,9 m2 9,7 ft2 0,9 m2 9,7 ft2 1,4 m2 15 ft2 2,4 m2 26 ft2 0,2 m2 2 ft2 Floor space: (depending on the setup) 6 m2 65 ft2 12 m2 120 ft2 16 m2 160 ft2 40 m2 400 ft2 4 m2 42 ft2 Electrical load Total for standard EPS (approx.) 19kW 19kW 36kW 57kW 11,5kW 1) Not available or not relevant. 2) Other options also available 3) Separate pre crusher only SUBJECT TO ALTERATIONS Leaflets with detailed information available for each product. Technical Data The STYROMIX 1 mixing system for shape moulding. ? ? The STYROMETER mixing system designed for the block mould or for filling EPP pre-pressurizing tanks MICRO ”IN-A-BOX”