KDF Process Media POE Brochure

KDF Process MediaImprove the performance and economy of your water purification system.®FLUID TREATMENT, INC.Solutions for economical clean waterTMAbout KDF Fluid Treatment, Inc.Founded in 1984 in Three Rivers, Michigan, KDF Fluid Treatment is a technological leader in the fluid treatmentindustry. KDF has obtained 15 patents, with other U.S. and foreign patents pending. KDF process media haveearned NSF certification (ANSI/NSF Standard 61 for drinking water system components–health effects andStandard 42). Furthermore, KDF Fluid Treatment’s process media have been ruled by the U.S. EPA as a“Pesticidal Device.” KDF Fluid Treatment offers superior customer service through an extensive distributor network. With distribu-tors across North America, South America, Europe, and in Japan and China, KDF process media can meet yourwater filtration/purification needs globally.2 K D F P R O C E S S M E D I AA medical testing laboratory in Dubuque, Iowa uses 2/3 cubic feet of KDF mediumto remove chlorine from 3,000 gallonsof municipal water daily. It protects downstream RO membranes.KDF process mediaAs good as existing water treatment technologies are,most have limitations. They’re short-lived, expensive,difficult to maintain, easily fouled by microorganisms,or just plain unable to perform up to anticipatedstricter regulations.KDF® process media, however, improve water treat-ment performance by protecting, and in some casesreplacing, existing filtration/purification technologies.The exceptional filtration/purification performanceand versatility of KDF media make them an economi-cal and easy-to-use water treatment technology in bothnew systems and retrofit applications.Manufacturers, hospitals, beverage manufacturers,restaurants, municipal water treatment facilities, con-sumers, and others rely on KDF process media tosafely reduce or remove chlorine, hydrogen sulfide,heavy metals, and bacteria from water.Improve your system’s economy while improving performanceWhen used alone, KDF media can remove more than 95% ofchlorine, iron, heavy metals, hydrogen sulfide, and other cont-aminants from water. When used in combination with granular activated carbon(GAC), KDF media can significantly extend the life of thecarbon. Used ahead of reverse osmosis (RO) and ion exchange systems, KDF process media also safeguard expensive mem-branes, resins and system components.Compared to other water treatment technologies, KDFprocess media offer reduced material requirements resulting inmore compact and more economical systems. KDF processmedia also last longer than GAC, which means materialreplacement requirements are lower.Because KDF process media contain no chemical additivesand are 100% recyclable, costly disposal requirements areeliminated. What’s more, KDF process media are safer for theenvironment.All forms of KDF media are guaranteed for product purityand a certified analysis sheet is provided with each manufac-turing run.3K D F P R O C E S S M E D I AImprove water treatment performance and reduce expenseA Los Angeles-based maker of fashion jeans uses KDF media instead ofchemicals to remove chlorine from municipal water in their stone-washing process.KDF® process media are available in severaldifferent forms to meet the requirements of specific applications. • KDF 55 granules are designed for removing or reducing chlorine and soluble heavy metals. They are also used for controlling scale, bacteria, and algae.• KDF 85 granules are used to remove or reduce iron and hydrogen sulfide from water supplies. They are also used for controlling scale, bacteria, and algae.• KDF-F fine mesh granules can be incorporated into carbon blocks and other matrixes.• KDF-C coarse mesh granules are used for removal or reduction of soluble heavy metals and chlorine. For use when less pressure drop is required.KDF 55MediumKDF 85MediumKDF 55 FineMedium? ? ? ?reduction reductionoxidation oxidationFe3+ Fe2+ Feelectron?chloridefree chlorinereduction??oxidationprecipitationKDFinsoluble sulfide hydrogen sulfideCu+24 K D F P R O C E S S M E D I ARedox action is the science behind KDF process mediaKDF® process media are high-purity, copper-zinc formula-tions that reduce contaminants in water using anoxidation/reduction (redox) reaction. In other words, KDF media exchange electrons with con-taminants, changing them into harmless components. Forexample, chlorine is changed into soluble chloride, soluble fer-rous cations are changed into insoluble ferric hydroxide, andhydrogen sulfide is changed into insoluble copper sulfide.Insoluble reaction by-products are easily removed by periodicbackwashing.Other heavy metals such as mercury, copper, and nickel areremoved simply by bonding to the KDF media. Microorganisms, however, are controlled two ways: First,the exchange of electrons in the redox reaction creates anelectrolytic field that most microorganisms can’t survive.Second, KDF process media may catalyze the formation ofradicals and peroxides in certain circumstances. The radicalscan interfere with microorganisms’ ability to function.Harmful chlorine is removed by changing free chlorine into chloride ions.Typical redox reactionsKDF process media act as catalysts to change soluble ferrous cations into insoluble ferric hydroxide, which is easily removed by regular backwashing.KDF process media converts hydrogen sulfide to insoluble sulfide, which can beremoved by backwashing.Small rural USA community installed KDF mediafor a non-chemical way to reduce scale before RO membranes. Resulted in a 86% savings in operation costs compared to chemical treatment.5K D F P R O C E S S M E D I AKDF® process media remove many of the most common impurities found in water supplies.Chlorine RemovalKDF 55 medium can remove over 99% of free chlorine. Thisfrees up granular activated carbon for more effective removalof organic contaminants, which affect water quality and fouldownstream ion exchange resins and membranes.KDF 55 medium can also be used to replace GAC entirely.Because KDF 55 medium provides more efficient chlorineremoval, you’ll benefit from a more cost effective water treat-ment system. Chlorine removal costs can be reduced 50% ormore with KDF 55 medium.Household water treatmentBoth point-of-entry and point-of-use applications use KDFmedia to remove chlorine, lead, bacteria, iron, other heavymetals, and a variety of other impurities. For whole-housewater systems, KDF media remove chlorine and other impuri-ties from the water supply at the point-of-entry.For chlorine removal in point-of-use applications, KDFmedia is incorporated into shower filters and into cartridges atthe tap. KDF media are also used in water treatment systemsin recreational vehicles.KDF 55 medium delivers 10 timesgreater filter life than GACIn a controlled test under normal operating conditions,KDF process media delivered a filter life 10 times longer thanGAC in chlorine removal service.Water treatment costs with KDF 55 mediumare less than half that of GACIn the same test, after treating two million gallons of water,chlorine removal cost is 50% lower with KDF process media.Contaminants removed by KDF process mediaFilter Life (hours)KDF 55 Medium GACTotal CostKDF 55 Medium GACA Kalamazoo, Michigan producer of bottled drinkingwater uses KDF media as a non-chemical method of removing chlorine and sequestered iron from 7,500 gallons of municipal water daily, extending the operating life of downstream RO membranes by as much as 10 years.In New Jersey’s mercury contaminated groundwater — KDF media have been removingmercury to levels below the MCL since 1992.Oxidation/ Oxidizing IonKDF Media Filtration Filters ExchangeAmount of MediumRequired forResidential Application1/3 cu.ft. 1 cu.ft. 1cu.ft. 1cu.ft.6 K D F P R O C E S S M E D I AIron RemovalIron (Fe+2) or ferrous iron in groundwater can impart objec-tionable taste and color to potable water and can severely stainhousehold fixtures. KDF® process media remove iron fromwater, either alone or in combination with other treatmenttechnologies used at the point-of-entry.KDF 85 medium removes more than 90% of iron fromgroundwater supplies. What’s more, compared to the alterna-tives, KDF 85 medium cost less, with higher flow rates andreduced medium requirements, as shown in the table below.Hydrogen sulfide removalHydrogen sulfide (H2S) is a highly corrosive gas formed ingroundwater when bacteria decompose vegetation and otherorganic matter. H2S removal with KDF process media is bothsafe and economical. KDF 85 medium eliminates H2S by converting the hydro-gen sulfide gas to insoluble sulfide, an inert, harmless precipi-tant. KDF medium then filters the precipitant from the water.Periodic backwashing eliminates accumulations of the precipi-tant from the media bed.In contrast, aeration towers and degasification systems areexpensive and bulky H2S removal options. Using chlorine tooxidize H2S can leave trihalomethane levels exceeding U.S.Environmental Protection Agency (EPA) limits.One-third as much KDF 85 medium provides three times the effective flow rate of other filter media in iron removal service. This chart is an example of a typical point-of-entry household system.7K D F P R O C E S S M E D I AHeavy metals removalHeavy metals in drinking water are a significant health threat.KDF® 55, KDF 85 and KDF-C media can remove up to 98%of soluble lead, mercury, and other dissolved metals. KDFmedia can be used alone, or to protect existing water purifica-tion technologies to treat groundwater supplies containing solu-ble heavy metals or to remove heavy metals from process waterbefore it is discharged.Controlling microorganismsKDF media control the build-up of bacteria, algae and fungi in organic based media such as GAC beds, carbon block filters, and in-line carbon filters. By controlling these microorganisms, KDF media significantly extend the life of the carbon, as well as protectdownstream RO membranes and ion exchange resins from fouling. KDF media also control scale, algae, and bacteria in coolingtower water and swamp coolers. Using KDF media to reduce the build-up of bacteria and other microorganisms eliminates the need for chemicaltreatment methods which are both costly and harmful to theenvironment. Municipal water treatmentMany municipalities rely on the exceptional performance ofKDF media to remove chlorine and other impurities from feedwater entering public utilities, schools, and businesses.KDF media are also cost-effective alternatives to greensandand other filtration methods traditionally used to remove ironfrom municipal water supplies.Commercial water treatmentWater treatment systems serving commercial facilities such ashotels and restaurants use KDF process media to remove chlorine. These facilities benefit from better tasting water withless odor, as well as less wear on towels, bedding, napkins andother items that are laundered frequently on-site.Process water treatmentKDF media remove chlorine and help control bacteria and scalebuild-up in large-scale industrial water treatment facilitiesserving cooling towers, food and beverage plants, and industriallaundry facilities. KDF media can be used alone, or in combi-nation with existing water treatment technologies to extendthe life of granular activated carbon, and to protect down-stream reverse osmosis membranes and ion exchange resins.Medical water treatmentFor medical labs and dialysis centers where water purity is crucial, KDF media provide exceptional water purification.KDF media also remove mercury and other soluble heavy met-als from feedwater entering hospitals and from wastewater priorto discharge to public water treatment systems.A plastic injection molding plant uses KDF media to control microorganisms and eliminate scale build-up in cooling towers–at 25% of the cost of chemical treatments.Photo courtesy of Marley Cooling Technologies, Inc.1500 KDF DriveThree Rivers, MI 49093-92871-800-437-2745 • 269-273-3300Fax: 1-800-533-3584 • 269-273-4400E-mail: info@kdfft.comWeb address: www.kdfft.comNOTICE: As of April 2003, KDF Fluid Treatment believes the data herein are reliable and accurate. The data are based on outside and internal laboratorytests. Due to varying water chemistry, it is recommended that users test performance on their own equipment. As technical assistance is furnished by KDFFluid Treatment at no charge to the user and since KDF Fluid Treatment has no control over engineering of hardware incorporating the KDF® media, KDFFluid Treatment assumes no liability or responsibility for such assistance. Due to synthetic procedures used by outside laboratories, KDF Fluid Treatment isnot responsible for differing results in the field. KDF Fluid Treatment assumes no responsibility for user claims on the pesticidal abilities of KDF mediabecause of varying water chemistry and users’ applications. Since governmental regulations may differ from one location to another and may change fromtime to time, KDF Fluid Treatment is not responsible for users’ manufacturing procedures, disposal practices, selection of media, or claims or advertising bythe user. No warranty, express or implied is given nor is freedom from any patent owned by KDF Fluid Treatment or others to be inferred.Printed in U.S.A. 049004-5M-4223-TSA®To learn more about KDF process media and the results they can provide in your water treatment system, call1-800-437-2745.To learn more...KDF process media product specifications®FLUID TREATMENT, INC.Solutions for economical clean waterTMMedium composition..............atomized high purity copper/zinc alloyColor ...........................................golden(55), reddish brown (85)Physical form ...................................................................granularScreen size (U.S. mesh)..................................................-10 + 100Particle size range ......................................0.149 mm to 2.00 mmApparent density ...............................2.2-2.9 g/cc (171 lbs./cu.ft.)Turbidity .........................................................................<20 ntuSkid ............................................48-1/3 cu. ft. drums (2,736 lbs.)Odor and tastes.....................................................................noneRecommended Operating Conditions (use 3-cycle valve):Service flow ...........................................................15 gpm/sq. ft. Backwash for 10 min. @ .........................................30 gpm/sq. ft.Purge/rinse for 3 min. @ ...............................................maximumBed expansion, backwash..............................................10 to 15%Free board.............................................................................20%Minimum bed depth (6"dia.) .........................................10 inchespH range: drinking water...............................................6.5 to 8.5Water temperature, influent.....................................35° to 212°F.The data included herein are based on outside laboratory tests. We believe the data are reliable, but recommend that users test performanceon their own equipment. When using KDF media, proper backwash procedures should be applied.KDF 55 Process MediumApplications: Chlorine, HeavyMetal Removal and BacteriaKDF 85 Process Medium Applications: Iron and Hydrogen Sulfide