KEMPER Product Catalogue

Deutschland (HQ)KEMPER GmbHVon-Siemens-Str. 20D-48691 VredenTel. +49(0)2564 68-0Fax +49(0)2564 68-120mail@kemper.euwww.kemper.euUnited KingdomKEMPER (U.K.) Ltd.Venture Court2 Debdale RoadWellingborough NorthamptonshireNN8 5AATel. +44(0)1327 872909Fax +44(0)1327 872181mail@kemper.co.ukwww.kemper.co.ukFranceKEMPER sàrlZI du Ried3 Impasse HutmattF-67590 Schweighouse sur ModerTél. +33(0)38807-2980Fax +33(0)38807-2010mail@kemper.frwww.kemper.frEspañaKEMPER IBÉRICA, S.L.Av. Riera Principal, 8E-08328 Alella/BarcelonaTel. +34 902 109-454Fax +34 902 109-456mail@kemper.eswww.kemper.esChinaKEMPER Exhaust System(Shanghai) Co. Ltd.No. 20-22 Lane 19, Ganghe RoadXidu Industry ZoneFengxianShanghai 201401P.R. of ChinaTel. +86(21)6715-9900Fax +86(21)6715-6690IndiaKEMPER India55, Ground Floor, MP MallMP Block, Pitam Pura,New Delhi -110034, IndiaTel. +91.11.42651472mail@kemper-india.comwww.kemper-india.comCeská RepublikaKEMPER spol. s r.o.Pyšelská 393CZ-257 21 Porící nad SázavouTel. +420 317 798-000Fax +420 317 798-888mail@kemper.czwww.kemper.czUnited StatesKEMPER America, Inc.5910 Shiloh Road EastSuite 114Alpharetta, GA 30005Tel. +1 770 416 7070Tel. US 800 756 5367Fax +1 770 828 0643info@kemperamerica.comwww.kemperamerica.comNederlandKEMPER B.V.Postbus 83NL-7140 AB GroenloVerkoopkantoorTel. +49(0)2564 68-137Fax +49(0)2564 68-120mail@kemper.euwww.kemper.euwww.kemper.euinternationally represented optimal consulting worldwide»Subject to technical changes without notice. The brochure is protected by copyright, remains our property and can be reclaimed at any time. Reprints or partial reprints are only authorized with written permission by KEMPER GmbH. 691 2469The catalogue For extraction technology and occupational health & safety2014/2015The catalogueFor extraction technology and occupational health & safetyUmschlag - aussenContent2 www.kemper.euMobile Filter Units Extraction Systems - Central And StationaryExhaust Arms And FansGeneral Ventilation SystemsExtraction Hood - VarioHoodExtraction And Cutting TablesProtective Welding Equipment And Welding HelmetsDucting Systems And HosesContent3www.kemper.eu5 Mobile Filter UnitsDisposable FilterCleanable FilterWithout Filter27 Extraction Systems - Central And StationaryStationary - Disposable FilterStationary - Cleanable FilterStationary - Without FiltrationCentral Suction And Filter Units63 General Ventilation Systems71 Exhaust Arms And FansExhaust ArmsFansHandschneidtisch.psd 87 Extraction And Cutting TablesTables For Manual ApplicationsExtraction Tables For Cutting SystemsVarioHood.psd 102 Extraction Hood - VarioHoodKemper_autodark_760.tif 105 Protective Welding Equipment And Welding Helmetsautodark® - Automatic Welding Maskautoflow XP® - Breathing Protection SystemProtection Curtains And WallsWelding Protective Blankets - WeldingCushions145 Ducting Systems And HosesVehicle Exhaust Gas HosesHigh Temperature HoseFlexible HoseOverview Duct Systems153 Worth KnowingMobile Filter UnitsContent5Mobile Filter UnitsOverviewAreas of application for mobile filter units 6Selection criteria for mobile flter units 7Disposable FilterSmartMaster 8ProfiMaster 9MaxiFil 10Welding Smoke Filter, Mobile 11MiniFil 13Cleanable FilterFilter-Master XL 14Cartridge Filter Unit Mobile 15Electrostatic Filter, Mobile 16MaxiFil Clean 17Dusty 18Without FilterExhaust Fan 19Accessories And Replacement PartsAccessories and spare parts for mobile units 20Accessories and spare parts for high vacuum units 24Mobile Filter UnitsAreas of application for mobile filter units6 www.kemper.eu62 www.kemper.euRange of application for mobile ? lter unitsSmartMasterPro? masterMaxiFilWelding Smoke Filter MiniFilFilter-Master XLCartridge FilterElectrostatic FilterMaxiFil CleanDustyHigh-alloy steelnon-ferrous metal(IFA)? ? ?* - ?* ? - - ?* -TIG weldingChromium nickel steel ? ? ?* - ?* - - - - -*IFA – W3 certi? cation availble shortly Dust EmissionOperationSmartMasterPro?MasterWelding Smoke Filter Filter-Master XLMaxiFilMaxiFil CleanMiniFilDustylowmediumhighoccasional occasional to frequentfrequent regular continuousElectrostatic Filter Cartridge Filter Mobile Filter UnitsSelection criteria for mobile  flter units7www.kemper.euEmission rate Material UseApplication example Occasional Occasional tofrequent Regular ContinuousClass I & II< 1 - 2 mg/sSubmerged arc weldingTIG weldingLaser weldingNon-alloyLow-alloySmartMasterMiniFilSmartMasterPro? MasterWelding Smoke Filter MiniFilDustyPro? MasterWelding Smoke Filter MaxiFilMiniFilDustyMaxiFilMiniFilDustyElectrostatic Filter AluminumSmartMasterMiniFilSmartMasterPro? MasterWelding Smoke Filter MiniFilDustyPro? MasterWelding Smoke Filter MaxiFilDustyMaxiFilMiniFilDustyElectrostatic Filter High-alloyAlloy SteelSmartMasterMiniFil *SmartMasterPro? MasterWelding Smoke Filter MiniFil *Pro? MasterWelding Smoke Filter MaxiFil *MiniFil *MaxiFil *MiniFil *Class III2-25mg/sElectric arc weldingMIG/MAG weldingNon-alloyLow-alloyAluminumSmartMasterMiniFil *Pro? MasterWelding Smoke FilterMiniFil *DustyMaxiFil *Filter-Master XLDustyElectrostatic Filter MaxiFil Clean *Cartridge FilterFilter-Master XL High-alloyNon-ferrous metalSmartMasterMiniFil *Pro? MasterWelding Smoke FilterMiniFil *MaxiFil *Filter-Master XLMaxiFil Clean *Filter-Master XL Class IV> 25mg/sFlux-cored wire weldingNon-alloyLow-alloyAluminumPro? MasterWelding Smoke Filter MiniFilDustyMaxiFil Filter-Master XLElectrostatic Filter MaxiFil CleanCartridge FilterFilter-Master XLMaxiFil Clean *Cartridge FilterFilter-Master XL High-alloyNon-ferrous metalPro? Master Welding Smoke Filter MiniFil *MaxiFil *Filter-Master XLMaxiFil *Filter-Master XLMaxiFil Clean *MaxiFil *Filter-Master XL Selection criteria for mobile ? lter unitsAccording to applicationRecommendations based on European norms and expected change or cleaning intervals of the ? lters.* Units can be operated with outgoing airMobile Filter UnitsDisposable Filter8 www.kemper.euSmartMaster» Basic unit» Sporadic useApplications» Also suitable for high-alloy steel» Low amounts of smoke/dust» Occasional useProperties» W3/IFA certified» Handle with cable holder» Rotating exhaust hoodBenefits» Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Flexible use due to hose connectionAccessories» Suction hose with extraction nozzleTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilter efficiencyFilterclassAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan type3 Disposable filter ca. 13 m²Filter cassette Non-woven fibre > 99.5 %E12 Two pre-filters 950 m³/h705 x 655 x 900 mm71 kg1.1 kW1 x 230 V / 50 Hz 6.7 A72 dB(A)W3-Approved Radial fan Order DataArt. No.64 30064 33064 310109 0452109 0454109 0453Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm3 m suction hose and nozzlePre-filter mats (10 per set)Main filter 13 m²Pre-filter cassetteIFA-certifiedwelding smokefilter unitW3 W3W3_Varianten.aiMobile Filter UnitsDisposable Filter9www.kemper.euProfiMaster» Robust quality» High capacity filterApplications» Also suitable for high-alloy steel» Low to medium levels of smoke and dust» Occasional to frequent useProperties» Automatic Start/Stop (optional)» Exhaust arm up to 4 m» Rotating exhaust hoodBenefits» Safe operation by rotation field control» Maintenance door allows easy filter change» Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoringAccessories» Automatic Start/StopTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilter efficiencyFilterclassAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan type2 Disposable filter ca. 17 m²Filter cassette Non-woven fibre > 99.5 %E12 Pre-filter 1,100 m³/h785 x 730 x 950 mm105 kg1.1 kW3 x 400 V / 50 Hz 2.3 A70 dB(A)W3-Approved Radial fan Order DataArt. No.60 650 10060 650 10160 650 10260 650 10360 650 10460 650 105109 0033109 0457Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armPre-filter mats (10 per set)Main filter 17 m²IFA-certifiedwelding smokefilter unitW3 W3W3_Varianten.aiMobile Filter UnitsDisposable Filter10 www.kemper.euMaxiFil» High filter capacity» Safe filter changeApplications» Also suitable for high-alloy steel» Medium levels of smoke and dust» Regular useProperties» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Exhaust arm up to 4 m» Rotating exhaust hoodBenefits» Safe operation by rotation field control» Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Increased safety with safe filter change» Very economic due to long lasting high capacity filtersAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilter efficiencyFilterclassAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan type2 Disposable filter ca. 42 m²SafeChangeFilter Non-woven polyester > 99.5 %E12 Pre-filter 1,100 m³/h810 x 825 x 1,150 mm122 kg1.1 kW3 x 400 V / 50 Hz 2.3 A70 dB(A)W3-Under examination Radial fan Order DataArt. No.65 650 10065 650 10165 650 10265 650 10365 650 10465 650 105109 0468Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armReplacement filter 42 m²Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsIFA-certifiedwelding smokefilter unitW3W3IFA-certifiedwelding smokefilter unitW3UnderexaminationW3_Varianten.aiMobile Filter UnitsDisposable Filter11www.kemper.euWelding Smoke Filter, Mobile» Two exhaust arms» Medium capacity filterApplications» Low to medium levels of smoke and dust» Occasional to frequent use» For two work placesProperties» 360 degrees rotating exhaust hood with damper» Fan direction indicator» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Exhaust arms up to 4 mBenefits» Safe operation by rotation field control» Maintenance door allows easy filter change» Less need to adjust the exhaust arm due toexhaust hood design» Increased safety due to filter monitoring» Space-saving solution due to two extraction arms» Possibility of working in two alternating places due todampers in the extraction hoodAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilterclassAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan type2 Disposable filter ca. 15.8 m²Filter cassette Non-woven fibre F9 Pre-filter 2 x 700 m³/h655 x 655 x 1,020 mm95 kg1.1 kW3 x 400 V / 50 Hz 2.3 A68 dB(A)Radial fan Order DataArt. No.84 200 10084 200 10184 200 10284 200 10384 200 10484 200 105109 0033109 0010Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armPre-filter mats (10 per set)Main filterMobile Filter UnitsDisposable Filter13www.kemper.euMiniFil» High vacuum extraction» Safe filter changeApplications» Also suitable for high-alloy steel» Medium levels of smoke and dust» Torch extractionBenefits» Energy-saving operation due to integrated start/stop function» Increased safety with safe filter change» Ideal for changing workplaces due to its low weightand optional trolley» Optimal adjustment to the welding process withstepless speed controlProperties» Filter monitoring» Stepless speed control» Safe Change Filter» Start/Stop function» Spark separatorVariants» Other voltages Technical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilter efficiencyFilterclassAdditional filtersAdditional filters3 Disposable filter ca. 12 m²SafeChangeFilter Non-woven polyester > 99 %H13 Cyclone pre-filter Pre-filter (aluminum) Basic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan typeHose connection150 m³/h425 x 365 x 790 mm18.5 kg2 kW1 x 230 V / 50 Hz 11 A74 dB(A)Certification submitted Suction turbine 45 mmOrder DataArt. No.65150109 0467DescriptionHi Vacuum Filter UnitReplacement filter 12 m²IFA-certifiedwelding smokefilter unitW3W3IFA-certifiedwelding smokefilter unitW3Certification submittedW3_Varianten.aiMobile Filter UnitsCleanable Filter14 www.kemper.euFilter-Master XL» Basic unit» Automatic filter cleaningApplications» Also suitable for high-alloy steel» High levels of smoke and dust» Non-stop operationBenefits» High efficiency due to automatic filter cleaning» Exhaust arm requires less adjustment due toexhaust hood design» Best health protection for employees by use of KemTex®ePTFE filter cartridge with surface filtration» Safe operation by rotation field controlProperties» 360 degrees rotating exhaust hood with damper» W3/IFA certified» Automatic filter cleaning» KemTex® ePTFE filter cartridge» Rotation field control» Exhaust arm up to 4 mTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise level1 Cleanable filter Rotating nozzle ca. 10 m²Filter cartridge ePTFE-membrane > 99.9 %M 1.000 m³/h655 x 655 x 1,460 mm135 kg1,5 kW3 x 400 V / 50 Hz 3.2 A69 dB(A)Additional informationIFA-CertificationFan typeCompressed air supplyW3-Approved Radial fan 5 - 6 barOrder DataArt. No.62 100 10062 100 10162 100 102109 0438Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm10 m² KemTex® ePTFE membrane cartridgefilterSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsIFA-certifiedwelding smokefilter unitW3 W3W3_Varianten.aiMobile Filter UnitsCleanable Filter15www.kemper.euCartridge Filter Unit Mobile» Two exhaust arms» Automatic filter cleaningTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan typeCompressed air supply1 Cleanable filter Rotating nozzle ca. 8 m²Filter cartridge ePTFE-membrane > 99.9 %M 2 x 700 m³/h655 x 855 x 1,475 mm140 kg1,5 kW3 x 400 V / 50 Hz 3.75 A70 dB(A)Radial fan 5 - 6 barApplications» High levels of smoke and dust» Non-stop operation» For two work placesBenefits» High efficiency due to automatic filter cleaning» Less need to adjust the exhaust arm due toexhaust hood design» Best health protection for employees by use of KemTex®ePTFE filter cartridges with surface filtration» Low air consumption due to differential pressure-controlled cleaning» Space-saving solution due to two extraction arms» Possibility of working in two alternating places due todampers in the extraction hoodProperties» 360 degrees rotating exhaust hood with damper» Automatic filter cleaning, pressure-controlled» Fan direction indicator» KemTex® ePTFE filter cartridges» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Exhaust arm up to 4 mAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodOrder DataArt. No.82 200 10082 200 10182 200 10282 200 10382 200 10482 200 105109 0434Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube arm4 m² KemTex® ePTFE membrane cartridge filterSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsMobile Filter UnitsCleanable Filter16 www.kemper.euElectrostatic Filter, Mobile» Also suitable for oily material» Manual filter cleaningApplications» Also suitable for oily material» Medium levels of smoke and dust» Regular useBenefits» Suitable for oily materials as collector cell is washable» Maintenance door allows easy filter change » Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Two-arm unit: Space-saving solution due totwo extraction arms» Two-arm unit: Possibility of working in two alternatingplaces due to dampers in the extraction hoodProperties» 360 degrees rotating exhaust hood with damper» Manual filter cleaning» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Exhaust arm up to 4 m» Available with two armsTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterAdditional filters2 Cleanable filter Manual ca. 7.5 m²Collector cell Pre-filter Basic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan type1.200 m³/h655 x 655 x 1,020 mm105 kg1,1 kW1 x 230 V / 50 Hz 7.6 A68 dB(A)Radial fan Single arm unitArt. No.86 100 10086 100 10186 100 10286 100 10386 100 10486 100 105Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armTwin arm unitArt. No.86 200 10086 200 10186 200 10286 200 10386 200 10486 200 105Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armMobile Filter UnitsCleanable Filter17www.kemper.euMaxiFil Clean» Contamination free dust disposal» Automatic filter cleaningTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan type2 Cleanable filter Jet-pulse ca. 15 m²Filter cartridge ePTFE-membrane > 99.97 %M Cyclone pre-filter 1,000 m³/h810 x 940 x 1,350 mm185 kg1.5 kW3 x 400 V / 50 Hz 3.75 A72 dB(A)W3-Under examination Radial fan Applications» Also suitable for high-alloy steel» High levels of smoke and dust» Non-stop operationBenefits» Safe operation by rotation field control» Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Increased safety by means of automatic dust removalin cartridges, contamination-free» Very economic due to long lasting high capacity filtersProperties» Automatic filter cleaning» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Exhaust arm up to 4 m» Cleanable filter» Automatic dust removal - contamination-free» Rotating exhaust hood» Spark separatorVariants» Various arm lengths and versions» Other voltages Order DataArt. No.67 150 10067 150 10167 150 10267 150 10367 150 10467 150 105119 0688Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armDust collection cartridge (Set of 4)Suitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsIFA-certifiedwelding smokefilter unitW3W3IFA-certifiedwelding smokefilter unitW3UnderexaminationW3_Varianten.aiMobile Filter UnitsCleanable Filter18 www.kemper.euDusty» High vacuum extraction» Manual filter cleaningApplications» Low to medium levels of smoke and dust» Torch extraction» Repair work» Alternating work placesBenefits» Best health protection for employees by use of KemTex®ePTFE filter cartridges with surface filtration» For mobile use due to light weight» Optimal adjustment to the welding process withstepless speed controlProperties» Manual filter cleaning» Cleaning indicator» KemTex® ePTFE filter cartridge» Portable and mobile» Two suction nozzles» Stepless speed controlVariants» Other voltages Technical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classification1 Cleanable filter Manual ca. 1.35 m²Filter cartridge ePTFE-membrane > 99.9 %M Basic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan typeHose connection340 m³/h300 x 300 x 690 mm21 kg1,6 kW1 x 230 V / 50 Hz 8.7 A74 dB(A)Suction turbine 2 x 45 mmOrder DataArt. No.63 100109 0432DescriptionDusty High Vacuum Filter UnitSpare filter with KemTex® ePTFE-MembraneSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsMobile Filter UnitsWithout Filter19www.kemper.euExhaust Fan» Mobile» VentilationApplications» High levels of smoke and dust» Non-stop operation» For ventilation and extraction Benefits» High flexibility since blower can be used both forventilation and extraction » Very quiet and spark-proof due to cast silumin housing» Suitable for use on construction sites dueto robust constructionProperties» Housing and fan of cast silumin» Portable and mobile» 2,000m³/h version: suction hose Ø 100 mm, Ø 150 mm,outgoing air hose Ø 160 mm connectable » 3,000m³/h version: Suction hose Ø250mm connectableTechnical DataAdditional informationFan type Radial fan Order DataArt. No.91 62391 623 10091 61891 618 100Extraction capacity2,000 m³/h2,000 m³/h3,000 m³/h3,000 m³/hMaximum vacuum1,350 Pa1,350 Pa1,950 Pa1,950 PaDimensions (w x d x h)600 x 600 x 750 mm600 x 600 x 750 mm600 x 790 x 750 mm600 x 790 x 750 mmPower supply3 x 400 V / 50 Hz 1 x 230 V / 50 Hz 3 x 400 V / 50 Hz 1 x 230 V / 50 Hz Motor power0,75 kW0.75 kW1,5 kW1,5 kWFurther productsArt. No.93 08293 08393 08793 087 10093 08493 08879 103 31DescriptionExhaust hose Ø 100 mm, length 6,0 m,incl. exhaust hood with magnetic footExhaust hose Ø 150 mm, length 6,0 m, incl. exhaust hood with magnetic footExhaust hose, Ø 250 mm, as aboveExhaust hose Ø 250 mm, length 10,0 m, incl. exhaust hood with magnetic footOutgoing air hose, Ø 160 mm, length 6,0 mOutgoing air hose Ø 250 mm, length 6,0 mExhaust hood with magnetic foot, including exhaust hose,Ø 150 mm, length 6,0 mMobile Filter UnitsAccessories and spare parts for mobile units20 www.kemper.eu79103011_Beleuchtungssatz.tifLighting setFor MaxiFil, MaxiFil CleanArt. No.79 103 04079 103 045DescriptionLighting kit incl. exhaust hood, 2 x 5 W LED lights (original equipment for filter units)Lighting kit incl. exhaust hood, 2 x 5 W LED lights (retrofit for existing filter units)79103011_Beleuchtungssatz.tifLighting setFor Welding smoke filter, Electrostatic filter, Cartridge filterArt. No.79 103 04679 103 04779 103 03579 103 036DescriptionLighting kit for single arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(original equipment for filter units)Lighting kit for twin arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(original equipment for filter units)Lighting kit for single arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(retrofit for filter units)Lighting kit for twin arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(retrofit for filter units)7910300_Absaughaube_Ersatz.tifReplacement hoodExhaust hood as replacement for the exhaust arms and telescopic exhaust arms, incl. swivel joint and fastening.Art. No.79 103 0079 103 040DescriptionExhaust hoodExhaust hood incl. lamps for lighting kit LED94102750_Start_Stop_Automatik.tifAutomatic start/stopFor ProfiMaster, MaxiFil, MaxiFil CleanArt. No.94 102 702DescriptionAutomatic start/stop sensor, 5 m connection cable for single arm filter units94102750_Start_Stop_Automatik.tifAutomatic start/stopFor Welding smoke filter, Electrostatic filter, Cartridge filter and VacuFil 500Art. No.94 102 75094 102 751DescriptionAutomatic start/stop sensor, 5 m connection cable and adapter for single arm filterunitsAutomatic start/stop sensor, 5 m connection cable and adapter for twin arm filter unitsMobile Filter UnitsAccessories and spare parts for mobile units21www.kemper.eu1270091_Schutzgitter.tifProtective meshReplacement mesh for the KEMPER exhaust hoodArt. No.127 0091DescriptionProtection mesh for exhaust hood1140348_Ersatzschlauch_Schlauchausfuehrung.tifReplacement hoses for exhaust arms and telescopic armsReplacement hoses for exhaust arms and telescopic exhaust arms. Polyester hose with PVC coating and an internalsteel wire spiral.Art. No.114 0348114 0349114 0350DescriptionFor exhaust arms 2,0 m, Ø150mm For exhaust arms 3,0 m, Ø150mm For exhaust arms 4,0 m, Ø150mm 7910340_Ersatzschlauch_Rohrausfuerung.tifReplacement hoses for rigid metal tube armsPolyester hose with PVC coating and an internal steel wire spiral.Art. No.79 103 4079 103 10DescriptionSet of replacement hoses (3 pcs.)Set of HT hoses (3 pcs.)Mobile Filter UnitsSpare Filter for mobile units22 www.kemper.eu1090454_Haupt? lter_SmartMaster.psdSpare filter for SmartMasterArt. No.109 0454109 0452109 0453DescriptionMain filter 13 m²Pre-filter mats (10 per set)Pre-filter cassette1090457_Haupt? lter_Pro? Master.PSDSpare filter for ProfiMasterArt. No.109 0457109 0033DescriptionMain filter 17 m²Pre-filter mats (10 per set)109 0468_MaxiFil_Filter_1.tifSpare filter for MaxiFilArt. No.109 0468DescriptionReplacement filter 42 m²1090010_Hauptfilter.tifSpare filter for Welding Smoke FilterArt. No.109 0010109 0033DescriptionMain filterPre-filter mats (10 per set)1090467_Ersatz? lter_MiniFil_SCF.PSDSpare filter for MiniFilArt. No.109 0467DescriptionReplacement filterMobile Filter UnitsSpare Filter for mobile units23www.kemper.eu1090438_Filterpatrone_10_qm.tifSpare filter for Filter-Master XLArt. No.109 0438Description10 m² KemTex® ePTFE membrane cartridge filter1090434_Filterpatrone_04_qm.tifSpare filter for Cartridge FilterArt. No.109 0434Description4 m² KemTex® ePTFE membrane cartridge filter1090400_Kollektorzelle.tifSpare filter for Electrostatic FilterArt. No.109 0400109 031491 450 000 09DescriptionFilter cell for Electrostatic Filter unitPre and after filter set (10 of each)Ionizations wires (set of 5 pieces)1190688 _MaxiFil_Clean_Staubkartusche.PSDSpare filter for MaxiFil CleanArt. No.119 0688109 0469DescriptionDust collection cartridge (Set of 4)Replacement filter1090434_Filterpatrone_ePTFE_Dusty.tifSpare filter for DustyArt. No.109 0432DescriptionSpare filter with KemTex® ePTFE-MembraneMobile Filter UnitsAccessories and spare parts for high vacuum units24 www.kemper.eu6515001_Trolley_MiniFi.PSDAccessories for MiniFilArt. No.6515001DescriptionTrolley for MiniFil93070004_Saugschlauch.tifExtraction hoseArt. No.93 070 00493 070 00593 070 006DescriptionExtraction hose Ø45mm , length: 2,5 mExtraction hose Ø45mm , length: 5,0 mExtraction hose Ø45mm , length: 10,0 mSchlitzduese.tifSlit nozzleArt. No.232 0008232 0009DescriptionSlit nozzle, 300 mm, with magnetic footSlit nozzle, 600 mm, with magnetic foot2320010_Trichterduese.tifFunnel nozzleArt. No.232 0010DescriptionFunnel nozzle flexible, with magnetic foot1060071_Schweissadapter.tifAdaptor for welding torchesFor connection with a hose, Ø 45 mmArt. No.106 0071106 0104106 0084DescriptionAdaptor for welding torches with integrated extraction 42 - 44 mmAdaptor for welding torches with integrated extraction 39 - 42 mmAdaptor for welding torches with integrated extraction 30 - 38 mmMobile Filter UnitsAccessories and spare parts for high vacuum units25www.kemper.eu91350_Mini-Absaugarm.tifMini-Exhaust armArt. No.91 350DescriptionExhaust arm, Ø50mm , length: 740 mm (without exhaust nozzle), swivelling in alldirections, made out of anodized aluminium, joints out of molded plastic, incl.standard fixing device.Other exhaust arm diameters on request.93008001_Befestigungskonsole.tifMounting bracketsArt. No.93 008 00193 008 002DescriptionTable mounting bracket incl. two screw clampsWall mounting bracket incl. screws and rawlplugs2320002_Absaugschlitzduese.tifSlit nozzleArt. No.232 0002DescriptionSlit nozzle, width 200 mm2320004_Absaugrohrduese.tifTube nozzleArt. No.23 200 04DescriptionSlanted nozzle, Ø50mm 2320005_Absaughaube_Plexiglas.tifPlexiglass nozzleArt. No.23 200 05DescriptionPlexiglass nozzle, 245 x 220 mm2320006_Trichterduese_Loetrauch.tifFunnel nozzle, roundArt. No.23 200 06DescriptionFunnel nozzle, round, extraction hole Ø210mm Extraction Systems - Central And StationaryContent27Extraction Systems - Central And StationaryStationary - Disposable FilterWelding Smoke Filter, Stationary 30Filter-Cell 31Filter-Table 32SolderFil 33Stationary - Cleanable FilterElectrostatic Filter, Stationary 34Cartridge Filter, Stationary 35Filter-Cell XL 36VacuFil 500 37Stationary - Without FiltrationExhaust Set 38Exhaust Set, 2 Joints 39Exhaust Set, 3 Joints 40Stationary - Accessories And Spare PartsAccessories and spare parts for stationary units 42Accessories and spare parts for suction fans 46Accessories and spare parts for high vacuum units 47Central Suction And Filter UnitsSystem 8000 55System 9000 56PlasmaFil Compact/WeldFil Compact 57System 9000 High Vacuum 58ExtensionsSparktrap 60DustEvac Dust Removal System 61Extraction Systems - Central And StationaryAreas of application for stationary filter units28 www.kemper.eu62 www.kemper.euRange of application for stationary ? lter unitsWelding Smoke Filter Filter-CellFilter-TableElectrostatic FilterCartridge FilterFilter-Cell XLVacuFilHigh-alloy steelnon-ferrous metal(IFA)?* ?* ?* ?* ?* ?* ?*TIG weldingChromium nickel steel ?* ?* ?* ?* - - -* Units can be operated with outgoing airoccasional occasional to frequentfrequent regular continuousDust EmissionOperationFilter-CellFilter-TableElectrostatic FilterVacuFilFilter-Cell XLlowmediumhighCartridge Filter Welding Smoke Filter Extraction Systems - Central And StationarySelection criteria for  stationary filter units29www.kemper.euEmission rate Material UseApplication example Occasional Occasional to frequent Regular ContinuousClass I & II< 1 - 2 mg/ssubmerged arc weldingTIG weldingLaser weldingNon-alloyLow-alloyWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellCartridge Filter Electrostatic Filter Filter-Cell XLVacuFilAluminiumWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellCartridge FilterElectrostatic Filter Filter-Cell XLVacuFilHigh-alloynon-ferrous metal *2Welding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellCartridge Filter *1 Electrostatic Filter Filter-Cell XL *1VacuFil *1Class III2-25mg/sElectric arc weldingMIG/MAG weldingNon-alloyLow-alloyAluminumWelding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellCartridge Filter Electrostatic Filter Filter-Cell XL VacuFil Cartridge Filter Filter-Cell XL VacuFil High-Alloynon-ferrous metal *2Welding Smoke Filter Filter-TableFilter-CellWelding Smoke Filter Filter-TableFilter-CellCartridge Filter Electrostatic Filter Filter-Cell XLVacuFilCartridge Filter Filter-Cell XLVacuFil Class IV> 25mg/sFlux-cored wire weldingnon-alloyLow alloyAluminiumWelding Smoke Filter Filter-TableFilter-CellCartridge Filter Electrostatic Filter Filter-Cell XLVacuFilCartridge Filter Filter-Cell XLVacuFil Cartridge Filter Filter-Cell XLVacuFil high alloynon-ferrous metal *2Welding Smoke Filter Filter-TableFilter-CellCartridge Filter Electrostatic Filter Filter-Cell XLVacuFilCartridge Filter Filter-Cell XLVacuFilCartridge Filter Filter-Cell XL VacuFilSelection criteria for stationary ? lter unitsAccording to applicationRecommendations based on European norms and expected change or cleaning intervals of the ? lters.*1 except TIG welding of chromium-nickel-steel*2 Units can be operated with outgoing air ductExtraction Systems - Central And StationaryStationary - Disposable Filter30 www.kemper.euWelding Smoke Filter, Stationary» Robust quality» Medium capacity filterSFF_stat_schlauch_1_arm.tifApplications» Low to medium levels of smoke and dust» Occasional to frequent useBenefits» Maintenance door allows easy filter change » Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Two-arm unit: Possibility of working in two alternatingplaces due to dampers in the extraction hood» Two-arm unit: Space-saving solution due totwo extraction armsProperties» 360 degrees rotating exhaust hood with damper» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Arm up to 10 m (with boom)» Available with two arms» Silencer» Control boxScope of supply» Unit» Fan» Silencer» Control box» Exhaust arm with hoodAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilterclassAdditional filtersBasic dataExtraction capacity single armExtraction capacity twin armDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan type2 Disposable filter ca. 15.8 m²Filter cassette Non-woven fibre F9 Pre-filter 1,200 m³/h2 x 700 m³/h655 x 655 x 1,000 mm85 kg1,1 kW3 x 400 V / 50 Hz 2.3 A68 dB(A)Radial fan Single arm unitArt. No.85 100 10085 100 10185 100 10285 100 10385 100 10485 100 13285 100 10585 100 10685 100 10785 100 10885 100 10985 100 133Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5m Arm, flexible exhaust arm6m Arm, flexible exhaust arm7 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube arm5 m Arm, rigid metal tube arm6 m Arm, rigid metal tube arm7 m Arm, rigid metal tube armTwin arm unitArt. No.85 200 10085 200 10185 200 10285 200 10985 200 11085 200 122Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust armUnits with stronger fan and motor as well as a higher extraction capacityavailableExtraction Systems - Central And StationaryStationary - Disposable Filter31www.kemper.euFilter-CellApplications» Low to medium levels of smoke and dust» Occasional to frequent use» For exhaust hoods, extraction tables and robot cellsBenefits» Space-saving due to compact design» Easy installation since unit is delivered ready to plug in("plug and play")» Maintenance door allows easy filter change » Increased safety due to filter monitoring» Service life extension by selecting the optional bag filterProperties» Filter monitoring» 250 mm duct connector» Height-adjustable feet» Bag filter (optional)Technical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilterclassAdditional filtersBasic dataExtraction capacityMotor powerPower supplyRated currentNoise levelAdditional informationFan type2 Disposable filter ca. 15.8 m²Filter cassette Non-woven fibre F9 Pre-filter (aluminum) 1.400 m³/h1,5 kW3 x 400 V / 50 Hz 3.2 A71 dB(A)Radial fan Order DataArt. No.60 10060 103109 0345109 001021 102109 0013Descriptionwith bag filterwith aluminum pre-filterActivated charcoal filter (optional)Main filterBag filterAluminum pre-filterFilter_Cell_Alu_Filter.tif Filter_Cell_Filter.tifExtraction Systems - Central And StationaryStationary - Disposable Filter32 www.kemper.euFilter-Table» Work bench with filter unit» Large working areaKEMPER_Filter-Table.psd Applications» Low to medium levels of smoke and dust» Occasional to frequent use» Welding and grindingBenefits» Maintenance door allows easy filter change » Minimized fire risk due to effective spark trap» Downdraft extraction throughout the whole working area» Wide range of applications due to large working area of1200 x 800 mmProperties» Spark separator» Large, robust material support» Activated charcoal filter (optional)Technical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilterclassAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan type2 Disposable filter ca. 15.8 m²Filter cassette Non-woven fibre F9 Pre-filter (aluminum) 1.400 m³/h1,200 x 800 x 1,340 mm155 kg1,5 kW3 x 400 V / 50 Hz 3.2 A71 dB(A)Radial fan Order DataArt. No.950 400 001109 0345109 0013109 0010DescriptionFilter-TableActivated charcoal filter (optional)Aluminum pre-filterMain filterExtraction Systems - Central And StationaryStationary - Disposable Filter33www.kemper.euSolderFil» Soldering fume extraction» CompactApplications» Low to medium levels of soldering fumes » Occasional to frequent use» One or two workplacesBenefits» Increased safety due to filter monitoring» Optimal adjustment to the soldering process withstepless speed control» High flexibility due to extensive additional equipmentProperties» Combined gas and particle filter» Control system with three-stage filter monitoring» Stepless speed control» Two 45 mm connectorsAccessories» Mini exhaust arm» Mounting bracket» Slot extraction nozzle» Carriage» Suction hoseTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationFilterclassAdditional filtersBasic dataDimensions (w x d x h)Rated currentNoise levelAdditional informationFan type2 Disposable filter ca. 2.3 m²Filter cassette Non-woven fibre > 99.9 %H H13 Pre-filter 340 x 450 x 660 mm8.5 A71 dB(A)Radial fan Order DataArt. No.91 830 10591 830 200DescriptionExtraction volume 340m³/h, 1,6kW,1x230V/50HzExtraction volume 270m³/h, 1,1kW,3x400V/50HzExtraction Systems - Central And StationaryStationary - Cleanable Filter34 www.kemper.euElectrostatic Filter, Stationary» Also suitable for oily material» Manual filter cleaningEF_stationaer_wand.tifApplications» Also suitable for oily material» Medium levels of smoke and dust» Regular useBenefits» Suitable for oily materials as collector cell is washable» Maintenance door allows easy filter change » Exhaust arm requires less adjustment due toexhaust hood design» Increased safety due to filter monitoring» Two-arm unit: Possibility of working in two alternatingplaces due to dampers in the extraction hood» Two-arm unit: Space-saving solution due totwo extraction armsProperties» 360 degrees rotating exhaust hood with damper» Manual filter cleaning» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Arm up to 10 m (with boom)» Available with two arms» Silencer» Control boxScope of supply» Unit» Fan» Silencer» Control box» Exhaust arm with hoodAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodTechnical DataFilterFilter stagesFilter methodFilter surfaceType of filterAdditional filtersBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan type2 Cleanable filter ca. 7.5 m²Collector cell Pre-filter 1.200 m³/h655 x 655 x 1,000 mm95 kg1,1 kW1 x 230 V / 50 Hz 7.6 A68 dB(A)Radial fan Single arm unitArt. No.87 100 10087 100 10187 100 10287 100 10387 100 10487 100 12187 100 10587 100 10687 100 10787 100 10887 100 10987 100 122Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube arm5 m Arm, rigid metal tube arm6 m Arm, rigid metal tube arm7 m Arm, rigid metal tube armTwin arm unitArt. No.87 200 10087 200 10187 200 10287 200 10887 200 10987 200 111Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust armUnits with stronger fan and motor as well as a higher extraction capacityavailableExtraction Systems - Central And StationaryStationary - Cleanable Filter35www.kemper.euCartridge Filter, Stationary» Automatic filter cleaning» Non-stop operationPatronenfilter_01_frei.tifApplications» High levels of smoke and dust» Non-stop operation» Two exhaust arms availableBenefits» High efficiency due to automatic filter cleaning» Less need to adjust the exhaust arm due toexhaust hood design» Best health protection for employees by use of KemTex®ePTFE filter cartridges with surface filtration» Low air consumption due to differential pressure-controlled cleaningProperties» 360 degrees rotating exhaust hood with damper» Automatic filter cleaning, pressure-controlled» KemTex® ePTFE filter cartridges» Automatic Start/Stop (optional)» Lighting in the hood (optional)» Arm up to 10 m (with boom)» Available with two arms» Silencer» Control boxScope of supply» Unit» Silencer» Control box» Exhaust arm with hoodAccessories» Automatic Start/Stop» Lighting in the hood» On/Off switch on exhaust hoodTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan typeCompressed air supply1 Cleanable filter Rotating nozzle ca. 8 m²Filter cartridge ePTFE-membrane > 99.9 %M 1.200 m³/h655 x 655 x 1,355 mm142 kg1,5 kW3 x 400 V / 50 Hz 3.5 A71 dB(A)Radial fan 5 - 6 barSingle arm unitArt. No.83 100 10083 100 10183 100 10283 100 10383 100 10483 100 10583 100 10683 100 10783 100 10883 100 10983 100 11083 100 111Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube arm5m Arm, rigid metal tube arm6 m Arm, rigid metal tube arm7m Arm, rigid metal tube armTwin arm unitArt. No.83 200 10083 200 10183 200 10283 200 10383 200 10483 200 105Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust armalso available in rigid metal tube arm versionExtraction Systems - Central And StationaryStationary - Cleanable Filter36 www.kemper.euFilter-Cell XL» Compact» Automatic filter cleaningApplications» High levels of smoke and dust» Non-stop operation» For exhaust hoods, extraction tables and robot cellsBenefits» High efficiency due to automatic filter cleaning» Space-saving due to compact design» Easy installation since unit is delivered ready to plug in("plug and play")» Best health protection for employees by use of KemTex®ePTFE filter cartridge with surface filtration» Safe operation by rotation field controlProperties» 160mm duct connection» Automatic filter cleaning» KemTex® ePTFE filter cartridge» Height-adjustable feet» Rotation field controlTechnical DataFilterFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyNoise levelAdditional informationFan typeCleanable filter Rotating nozzle ca. 10 m²Filter cartridge ePTFE-membrane > 99.9 %M 1.000 m³/h655 x 655 x 1,460 mm135,0 kg1,5 kW3 x 400 V / 50 Hz 69 dB(A)Radial fan Order DataArt. No.60 200109 0438DescriptionFilter-Cell XL Filter Unit10 m² KemTex® ePTFE membrane cartridge filterSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.eps Filter_Cell_XL_Filter.tif Filter_Cell_Fuesse.tifExtraction Systems - Central And StationaryStationary - Cleanable Filter37www.kemper.euVacuFil 500» High vacuum extraction» High performanceVacuFil400_1_Anschluss.PSDApplications» High levels of smoke and dust» Non-stop operation» Torch extraction, robot extraction» Suction nozzles or high vacuum exhaust armsProperties» Automatic filter cleaning, pressure-controlled» Dust collection container» Filter monitoring» Side channel compressor» KemTex® ePTFE filter cartridges» 4 x 45mm or 1 x 100mm hose/duct connector Accessories» Automatic Start/Stop» Suction hose» Slot and funnel nozzle» Connector for welding torchesTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceType of filterFilter materialFilter efficiencyDust classificationBasic dataExtraction capacityDimensions (w x d x h)WeightMotor powerPower supplyRated currentNoise levelAdditional informationFan typeCompressed air supply1 Cleanable filter Rotating nozzle ca. 10 m²Filter cartridge ePTFE-membrane > 99.9 %M 500 m³/h655 x 1,200 x 1,370 mm250 kg5,5 kW3 x 400 V / 50 Hz 11 A74 dB(A)Side channel blower 5 - 6 barOrder DataArt. No.82 70082 750109 0440Description4 connection ports, Ø45mm1 connection port, Ø100mm10 m² KemTex® ePTFE membrane cartridge filterSuitable for alveole exchangeable dustsseparation > 99 % of particles < 0,4 µmAlvi_GB.epsExtraction Systems - Central And StationaryStationary - Without Filtration38 www.kemper.euExhaust Set» Flexible operation» Up to 4 m reach Abluftset_3m.tifApplications» High levels of smoke and dust» Non-stop operation» Where filtration is not essential» Welding fumes, gases, vapours, light dusts,car exhaust fumesBenefits» Very quiet due to housing of cast silumin» 40% less adjustment of the exhaust arm needed due toexhaust hood design » User-friendly due to particularly smooth movement of thehood with one hand » Arm keeps position due to self-supporting designProperties» 360 degrees rotating exhaust hood with damper» Self-supported by internal springs» As a flexible exhaust arm: Polyester fabric hose, PVC coatedwith welded steel wire spiral » As a rigid metal tube arm: Powder-coated aluminum tube,three flexible hose sections» Fan made of spark-proof cast siluminScope of supply» Fan» Exhaust arm with hood» Wall bracket» Motor protection switch» Set of connecting material» Connecting pipe with outletTechnical DataBasic dataExtraction capacityMotor powerPower supplyRated currentNoise levelAdditional informationFan type1,000 m³/h0,75 kW3 x 400 V / 50 Hz 1.5 A73 dB(A)Radial fan Order DataArt. No.79 002 20179 003 20179 004 20179 502 20179 503 20179 504 201Description2 m Arm, flexible exhaust arm3 m Arm, flexible exhaust arm4 m Arm, flexible exhaust arm2 m Arm, rigid metal tube arm3 m Arm, rigid metal tube arm4 m Arm, rigid metal tube armExtraction Systems - Central And StationaryStationary - Without Filtration39www.kemper.euExhaust Set, 2 Joints» Flexible operation» Up to 7 m reachAbluftset_mit_Ausleger_5m.tifApplications» High levels of smoke and dust» Non-stop operation» Where filtration is not essential» Welding fumes, gases, vapours, light dusts,car exhaust fumesBenefits» Reduced tripping hazard by attaching tools or wire feedunit to the boom with carriage» Very quiet due to housing of cast silumin» 40% less adjustment of the exhaust arm needed due toexhaust hood design » User-friendly due to particularly smooth movement of thehood with one hand » Arm keeps position due to self-supporting design» Flexible, fast work due to long reachProperties» 360 degrees rotating exhaust hood with damper» Self-supported by internal springs» As a flexible exhaust arm: Polyester fabric hose, PVC coatedwith welded steel wire spiral » As a rigid metal tube arm: Powder-coated aluminum tube,three flexible hose sections» Fan made of spark-proof cast silumin» Boom with 50 kg load capacity» Boom with integrated C-rail with carriageScope of supply» Fan» Exhaust arm with hood» Wall bracket» Motor protection switch» Set of connecting material» Connecting pipe with outletBasic dataPower supplyNoise levelAdditional informationFan type3 x 400 V / 50 Hz 73 dB(A)Radial fan Order DataArt. No.79 205 20179 206 20179 007 20179 705 20179 706 20179 507 201Description5 m Arm, flexible exhaust arm6 m Arm, flexible exhaust arm7 m Arm, flexible exhaust arm5m Arm, rigid metal tube arm6 m Arm, rigid metal tube arm7m Arm, rigid metal tube armExtraction capacity950 m³/h950 m³/h1,000 m³/h950 m³/h950 m³/h1,000 m³/hMotor power0.75 kW0.75 kW1.1 kW0.75 kW0.75 kW1.1 kWRated current1.5 A1.5 A2.3 A1.5 A1.5 A2.3 AExtraction Systems - Central And StationaryStationary - Without Filtration40 www.kemper.euExhaust Set, 3 Joints» Flexible operation» Up to 8 m reach Abluftset_mit_Ausleger_8m.tifApplications» High levels of smoke and dust» Non-stop operation» Where filtration is not essential» Welding fumes, gases, vapours, light dusts,car exhaust fumes» Large workpiecesBenefits» Reduced tripping hazard by attaching tools or wire feedunit to the boom with carriage» Very quiet due to housing of cast silumin» 40% less adjustment of the exhaust arm needed due toexhaust hood design » User-friendly due to particularly smooth movement of thehood with one hand » Arm keeps position due to self-supporting design» Flexible, fast work due to long reachProperties» 360 degrees rotating exhaust hood with damper» Self-supported by internal springs» As a flexible exhaust arm: Polyester fabric hose, PVC coatedwith welded steel wire spiral » As a rigid metal tube arm: Powder-coated aluminum tube,three flexible hose sections» Fan made of spark-proof cast silumin» Boom with 50 kg load capacity» Boom with integrated C-rail with carriageScope of supply» Fan» Exhaust arm with hood» Boom» Motor protection switch» Set of connecting material» Connecting pipe with outletTechnical DataBasic dataExtraction capacityMotor powerPower supplyRated currentNoise levelAdditional informationFan type1,000 m³/h1.1 kW3 x 400 V / 50 Hz 2.3 A73 dB(A)Radial fan Order DataArt. No.79 307 20179 308 20179 807 20179 808 201Description7 m Arm, flexible exhaust arm8 m Arm, flexible exhaust arm7 m Arm, rigid metal tube arm8 m Arm, rigid metal tube armExtraction Systems - Central And StationaryStationary - Without Filtration41www.kemper.euExhaust Set, 3 Joints» Flexible operation» Up to 10 m reachAbluftset_mit_Ausleger_10m.tifApplications» High levels of smoke and dust» Non-stop operation» Where filtration is not essential» Welding fumes, gases, vapours, light dusts,car exhaust fumes» Large workpiecesBenefits» Very quiet due to housing of cast silumin» 40% less adjustment of the exhaust arm needed due toexhaust hood design » User-friendly due to particularly smooth movement of thehood with one hand » Arm keeps position due to self-supporting design» Flexible, fast work due to long reach» Reduced tripping hazard by attaching tools or wire feedunit to the boom with carriageProperties» 360 degrees rotating exhaust hood with damper» Self-supported by internal springs» As a flexible exhaust arm: Polyester fabric hose, PVC coatedwith welded steel wire spiral » As a rigid metal tube arm: Powder-coated aluminum tube,three flexible hose sections» Fan made of spark-proof cast silumin» Boom with 50 kg load capacity» Boom with integrated C-rail with carriageScope of supply» Fan» Exhaust arm with hood» Boom» Motor protection switch» Set of connecting material» Connecting pipe with outletTechnical DataBasic dataExtraction capacityMotor powerPower supplyRated currentNoise levelAdditional informationFan type1,000 m³/h1.1 kW3 x 400 V / 50 Hz 2.3 A73 dB(A)Radial fan Order DataArt. No.79 409 20179 410 20179 909 20179 910 201Description9 m Arm, flexible exhaust arm10 m Arm, flexible exhaust arm9m Arm, rigid metal tube arm10 m Arm, rigid metal tube armExtraction Systems - Central And StationaryAccessories and spare parts for stationary units42 www.kemper.eu79103011_Beleuchtungssatz.tifLighting setFor exhaust setsArt. No.79 103 04879 103 034DescriptionLighting kit incl. Exhaust hood, 2 x 5 W LED lights, Trafo-Box (original fitted)Lighting kit incl. Exhaust hood, 2 x 5 W LED lights, Trafo-Box (retrofit for exhaust arm)79103011_Beleuchtungssatz.tifLighting setFor Welding smoke filter, Electrostatic filter, Cartridge filterArt. No.79 103 04679 103 04779 103 03579 103 036DescriptionLighting kit for single arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(original equipment for filter units)Lighting kit for twin arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(original equipment for filter units)Lighting kit for single arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(retrofit for filter units)Lighting kit for twin arm filter units with exhaust hood 2 x 5 W LED lights, Trafo-Box(retrofit for filter units)7910300_Absaughaube_Ersatz.tifReplacement hoodExhaust hood as replacement for the exhaust arms and telescopic exhaust arms, incl. swivel joint and fastening.Art. No.79 103 0079 103 040DescriptionExhaust hoodExhaust hood incl. lamps for lighting kit LED94102750_Start_Stop_Automatik.tifAutomatic start/stopFor Welding smoke filter, Electrostatic filter, Cartridge filter and VacuFil 500Art. No.94 102 75094 102 751DescriptionAutomatic start/stop sensor, 5 m connection cable and adapter for single arm filterunitsAutomatic start/stop sensor, 5 m connection cable and adapter for twin arm filter unitsExtraction Systems - Central And StationaryAccessories and spare parts for stationary units43www.kemper.eu1270091_Schutzgitter.tifProtective meshReplacement mesh for the KEMPER exhaust hoodArt. No.127 0091DescriptionProtection mesh for exhaust hood1140348_Ersatzschlauch_Schlauchausfuehrung.tifReplacement hoses for exhaust arms and telescopic armsReplacement hoses for exhaust arms and telescopic exhaust arms. Polyester hose with PVC coating and an internalsteel wire spiral.Art. No.114 0348114 0349114 0350DescriptionFor exhaust arms 2,0 m, Ø150mm For exhaust arms 3,0 m, Ø150mm For exhaust arms 4,0 m, Ø150mm 7910340_Ersatzschlauch_Rohrausfuerung.tifReplacement hoses for rigid metal tube armsPolyester hose with PVC coating and an internal steel wire spiral.Art. No.79 103 4079 103 10DescriptionSet of replacement hoses (3 pcs.)Set of HT hoses (3 pcs.)Extraction Systems - Central And StationarySpare Filter for stationary units44 www.kemper.eu1090010_Hauptfilter.tifSpare filter for Welding Smoke FilterArt. No.109 0010109 0033DescriptionMain filterPre-filter mats (10 per set)21102_Taschenfiltereinsatz.tifSpare filter for Filter-CellArt. No.21 102109 0010109 0013DescriptionBag filterMain filterAluminum pre-filter1090010_Hauptfilter.tifSpare filter for Filter-TableArt. No.109 0010109 0013DescriptionMain filterAluminum pre-filterSpare filter SolderFilArt. No.109 0002109 0034Description2-step-combination filter (particulate and activated charcoal filter)Pre-filter mats, (10 per set)Extraction Systems - Central And StationarySpare Filter for stationary units45www.kemper.eu1090400_Kollektorzelle.tifSpare filter for Electrostatic FilterArt. No.109 0400109 031491 450 000 09DescriptionFilter cell for Electrostatic Filter unitPre and after filter set (10 of each)Ionizations wires (set of 5 pieces)1090434_Filterpatrone_04_qm.tifSpare filter for Cartridge FilterArt. No.109 0434Description4 m² KemTex® ePTFE membrane cartridge filter1090438_Filterpatrone_10_qm.tifSpare filter for Filter-Cell XLArt. No.109 0438Description10 m² KemTex® ePTFE membrane cartridge filter1090438_Filterpatrone_10_qm.tifSpare filter for VacuFil 500Art. No.109 0440Description10 m² KemTex® ePTFE membrane cartridge filterExtraction Systems - Central And StationaryAccessories and spare parts for suction fans46 www.kemper.eu7910331_Absaughaube_Magnetfuss.tifKEMPER exhaust hood with magnetic footArt. No.79 103 31DescriptionExhaust hood with magnetic foot, including exhaust hose, Ø150mm , length 6,0 m93083_Saugschlauch.tifExhaust hosesExhaust hoses with exhaust hood for connection to the fans of the series H and M.Art. No.93 08293 08393 08793 087 100DescriptionExhaust hose Ø100mm , length 6,0 m,incl. exhaust hood with magnetic footExhaust hose Ø150mm , length 6,0 m, incl. exhaust hood with magnetic footExhaust hose, Ø250mm , as aboveExhaust hose Ø250mm , length 10,0 m, incl. exhaust hood with magnetic foot93084_Abluftschlauch.tifOutgoing air hoseArt. No.93 08493 088DescriptionOutgoing air hose, Ø160mm , length 6,0 mOutgoing air hose Ø250mm , length 6,0 mExtraction Systems - Central And StationaryAccessories and spare parts for high vacuum units47www.kemper.eu93070004_Saugschlauch.tifExtraction hoseArt. No.93 070 00493 070 00593 070 006DescriptionExtraction hose Ø45mm , length: 2,5 mExtraction hose Ø45mm , length: 5,0 mExtraction hose Ø45mm , length: 10,0 mSchlitzduese.tifSlit nozzleArt. No.232 0008232 0009DescriptionSlit nozzle, 300 mm, with magnetic footSlit nozzle, 600 mm, with magnetic foot2320010_Trichterduese.tifFunnel nozzleArt. No.232 0010DescriptionFunnel nozzle flexible, with magnetic foot1060071_Schweissadapter.tifAdaptor for welding torchesFor connection with a hose, Ø 45 mmArt. No.106 0071106 0104106 0084DescriptionAdaptor for welding torches with integrated extraction 42 - 44 mmAdaptor for welding torches with integrated extraction 39 - 42 mmAdaptor for welding torches with integrated extraction 30 - 38 mmExtraction Systems - Central And StationaryAccessories and spare parts for high vacuum units48 www.kemper.eu91350_Mini-Absaugarm.tifMini-Exhaust armArt. No.91 350DescriptionExhaust arm, Ø50mm , length: 740 mm (without exhaust nozzle), swivelling in alldirections, made out of anodized aluminium, joints out of molded plastic, incl.standard fixing device.Other exhaust arm diameters on request.93008001_Befestigungskonsole.tifMounting bracketsArt. No.93 008 00193 008 002DescriptionTable mounting bracket incl. two screw clampsWall mounting bracket incl. screws and rawlplugs2320002_Absaugschlitzduese.tifSlit nozzleArt. No.232 0002DescriptionSlit nozzle, width 200 mm2320004_Absaugrohrduese.tifTube nozzleArt. No.23 200 04DescriptionSlanted nozzle, Ø50mm 2320005_Absaughaube_Plexiglas.tifPlexiglass nozzleArt. No.23 200 05DescriptionPlexiglass nozzle, 245 x 220 mm2320006_Trichterduese_Loetrauch.tifFunnel nozzle, roundArt. No.23 200 06DescriptionFunnel nozzle, round, extraction hole Ø210mm Extraction Systems - Central And StationaryDucting systems for VacuFil 50049www.kemper.euDucting systems for VacuFil 500A ducting system is used to transport the contaminated air from where it is collected to the extraction and filtration system. The system willbe designed and assembled according to your wishes. The complete system is galvanized and consists of pipes, clamps, connectors, T-pieces,reducers and all other necessary pipe parts. All components are wear resistant because they are made of steel.Ducting systems for VacuFil 500Pos.1 1 2 2 2 2 2 3 4 5 6 6 6 7 8 8 9 10 Art. No.250 000 100 300250 000 100 600250 030 100 015250 030 100 030250 030 100 045250 030 100 060250 030 100 090250 060 100 000250 070 100 000250 150 100 063250 100 100 063250 100 100 080250 100 100 100250 110 100 063250 200 100 063250 200 100 080250 260 100 000250 250 100 000DescriptionDuct 3 m, Ø 100 mm, Gauge: 0,6 mm, 5,4 kgDuct 6 m, Ø 100 mm, Gauge: 0,6 mm, 10,8 kg15° Bend, Ø 100 mm, Length: 13 mm, 0,3 kg30° Bend, Ø 100 mm, Length: 27 mm, 0,3 kg45° Bend, Ø 100 mm, Length: 41 mm, 0,3 kg60° Bend, Ø 100 mm, Length: 64 mm, 0,4 kg90° Bend, Ø 100 mm, Length: 100 mm, 0,4 kgMale sleeve coupler, Ø 100 mm, Length: 80 mm, 0,1 kgFemale sleeve coupler, Ø 100 mm, Length: 90 mm, 0,1 kgY-piece, Ød1 100 mm, Ød3: 63 mm, Ød4 63 mm, 0,9 kgT-piece, Ød1: 100 mm, Ød3: 63 mm, Length: 125 mmT-piece, Ød1: 100 mm, Ød3: 80 mm, Length: 126 mmT-piece, Ød1: 100 mm, Ød3: 100 mm, Length: 151 mmBranching saddle, Pipe diameter: 100 mm, 0,1 kgReducer, Ød1: 100 mm, Ød2: 63 mmReducer, Ød1: 100 mm, Ød2: 80 mmEnd cap for formed pieces, Ø 100 mm, Length: 40 mm, 0,1 kgEnd cap for ducts, Ø 100 mm, Length: 10 mm, 0,1 kgExtraction Systems - Central And StationaryExtraction and Filter Systems for the Construction of Central Extraction Systems50 www.kemper.eu» Extraction and Filter Systems for the construction of Central Extraction SystemsFeatures » The Systems 8000 and 9000 are ideally suited for setting up central extraction systems » Ideal for welding shops, grinding shops, training centres, robot production lines, etc. » Connection via duct systems with capturing de-vices from the KEMPER range- Exhaust arms and telescopic arms- Welding and grinding tables - Training welding tables - Extraction table for workshops- Exhaust hoods, e.g. for robots - Extraction booths, e.g. for automated processes » Wide range of accessories and lots of special equip-ment, such as- Spark separator, spark detector and spark extinguisher- Automated, demand-based suction power control- External control and monitoringBene? ts » Time savings in planning and construction due to modular system structure and complete product range from KEMPER » Legal and operational security thanks to careful layout by KEMPER specialists » Optimum adaptation to conditions due to the large product range and diversity of types of systems and special equipment » Huge savings in energy and follow-up costs thanks to automatic suction power controlExtraction Systems - Central And StationaryOutstanding filter technology51www.kemper.eu» Outstanding ? lter technologySurface ? ltration » KemTex® ePTFE ? lter medium with laminated mem-brane layer » Unique microstructure composed of millions of randomly arranged ? ne ? bres » Optimal ? lter cleaning properties as opposed to depth ? ltration » Separation even of ultra? ne nanoparticles of up to 100 nanometresIdeal for welding and cuttingStudy by the AWS (American Welding Society) on particle distribution: » 98.9% of the dust particles generated are smaller than 400 nanometres » Ultra? ne nanoparticles can penetrate into human cells » KemTex ePTFE membrane ? lters already have high separation in the nanoscale rangeFilter shapesFilter plates or filter cartridges are used depending on the filter system. The same high-quality filter material is always used.Filter plates » Filter plates allow optimal use of the down-? ow principle » Construction and welding of the ? lter pleats pre-vents the pleats choking up » 100% of the ? lter surface area is always available » Filter cleaning without moving parts using com-pressed air and inlet nozzles » Signi? cantly longer service life of the ? lter ele-ments and high cost savings Filter cartridges » Less dust deposition due to being vertically in-stalled » Movable ? lter pleats help the ? lter cleaning process » Uniform and gentle cleaning using rotating nozzle » Very long service life of the ? lter elements and rotating nozzles Particles Ø in µm <0,2 <0,4 <0,6 <0,8 <1,0 >1,0Quantity 800 251 9 0 1 2% of the quantity 75,3 23,6 0,9 0 0,1 0,2% of the mass 15,9 38,7 7,5 0 8,2 29,7Source: Spiegel-Ciobanu (AWS-study)Extraction Systems - Central And StationaryFilter plates - Filter cartridges52 www.kemper.eu»Filter platesProperties » Improved air ? ow due to down-? ow principle » Robustly welded ? lter pleats that do not choke up » Filter cleaning without moving parts possible » Clean-air side inlet nozzles for compressed air » Horizontal installation in ? lter systemFilter cartridgesProperties » Large pleat distance while having the same ? lter area per cartridge » Flexible ? lter pleats support ? lter cleaning » Even and gentle cleaning using rotating nozzle » Vertical installation in ? lter systemsFilter plates - Filter cartridgesBene? ts » No restriction over time because 100% of the? lter surface is permanently available » Drastic reduction in costs resulting fromsigni? cantly longer ? lter life » Less wear as no moving parts are required » Savings due to less compressed air consumption and lower energy costs » Time savings by ease of changing the ? lter plates due to horizontal installationAutomatic cleaning » Pressure-controlled breath-responsive cleaning by compressed air » A blast of compressed air from the integrated com-pressed air tank ? ows directly into the ? lter media » No need for rotating nozzles due to ? lter design » Signi? cantly less wear since no moving parts are requiredBene? ts » Less choking up of the ? lter pleats due to larger distance between pleats » Very long service life of the ? lter elements and rotating nozzles » Cost savings through optimal cleaning properties » Less dust deposition due to being verticallyinstalledAutomatic cleaning » Pressure-controlled breath-responsive cleaningby compressed air » A blast of compressed air from the integratedcompressed air tank sets the rotating nozzle in motion » The rotational movement of the rotating nozzle creates an even ? ow » This achieves optimal cleaning performance ofthe KemTex® ePTFE ? lter cartridgesExtraction Systems - Central And StationarySystem 8000 and 9000 in detail53www.kemper.eu»TOUCHSCREENFan offTurn on using I/O buttonKEMPER Extraction and Filter SystemsSystem 8000 and 9000 in detailHow they work » The contaminated air is sucked in through a pipe » Dust separation takes place at the surface of the ? lter medium » The automatic cleaning of the ? lter is based on need and carried out by compressed air » The repelled dust is collected in the dustcontainer for disposalIntelligent control » Intelligent control is the heart of KEMPER extrac-tion and ? lter systems » All functions can be intuitively controlled via the control panel » A diagnostic system with various sensors monitors the proper functioning of the system » The analytic function of the control system perma-nently adjusts the operating to theconditionsGood connections » System 8000 ready to connect with 16 A CEE plug » Potential-free contacts for receiving an external on/o? signal » A second, external control terminal permits remote control » Remote via optional modem Filter inserts » Only high quality, tested and certi? ed ? lters and ? lter media » Surface ? ltration with KemTex® ePTFE membrane ? lter with laminated PTFE layer » Best cleaning performance and long service life » Other, high-quality ? lters and ? lter media available, depending on applicationFilter cleaning » Surface ? ltration enables e? cient cleaning of the ? lter cartridges used » Cleaning is performed using compressed air while the system is in use » The repelled dust falls into a mobile dustcollection container » After automatic lowering of the dust container, the dust can easily be disposed of Extraction Systems - Central And StationarySystem 8000 and 9000 IFA-W3 certified54 www.kemper.eu»IFA-certifiedwelding smokefilter unitW3 W3IFA certi? cation » Certi? cation of extraction and ? lter systems accord-ing to DIN EN ISO15012-1 Class W3 » Professional Association Institute for Occupational Safety (IFA) acts as the certi? cation body » IFA-tested systems from KEMPER may be used for air recirculation for carcinogenic pollutants as per welding fume class W3 » The regulations of the Technical Regulations re-garding Hazardous Substances are to be observed, such as:- the necessary supply of fresh air or- their use is limited to the heating seasonCancer-causing emissions » When extracting cancer-causing emissions, spe-cial rules apply » These emissions are created when processing high-alloy materials (e.g. CrNi or non-ferrous metals) » Recirculation of air into the work area, even after ? ltering is basically prohibited » This is clearly stated in the Directive on Hazardous Substances with only few exceptionsState of technology » Nanoparticles of cancer-causing emissions are particularly dangerous » Residual dust from conventional systems (up to 1 mg/m³) can contain billions of particles » KemTex® ePTFE membrane ? lters separate up to 92% of particles up to 100 nanometres » A very large proportion of welding fumes consists of these nanoparticlesAir recirculationAir recirculation of cleaned air is only permitted in certain exceptional cases if » an individual authorisation is issued by an o? cial body (national OSH), » a recognized and tested method or » a system or a device with a corresponding test certi? cate is used.Bene? ts » IFA-W3 tested and certi? ed extraction and ? lter systems from KEMPER can also be used for carcino-genic emissions » Legal security by certi? cation from the Professional Association Institute » Optimum protection even against cancer-causing nanoparticles » Enormous cost savings due to air recirculation dur-ing the heating season » Contribution to environmental protection due to lower CO2 emissionsSystem 8000 and 9000 IFA-W3 certi? ed IFA W3Extraction Systems - Central And StationaryCentral Suction And Filter Units55www.kemper.euSystem 8000» Extraction capacity up to 10.000 m³/h» Plug and play installationIMG_3168.PSDAccessories» Automatic dust disposal - DustEvac» Automatic extraction volume control» External On/Off» Spark separator – SparkTrap» Weatherproof housing for outdoor installationApplications» Extraction performance required: up to 10.000 m³/h» High levels of smoke and dust» Welding and grinding shops» Training centres and robotic welding lines» Laser, plasma and flame cutting systems» Can be installed outdoorsBenefits» Contamination-free dust collection due to compressed airfixation of dust collection containers» Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Little noise emission due to a particularly low noise level » Quick and simple set up, delivered ready to plug in withforklift pockets and lifting eyes» Considerable energy cost savings by using the automaticextraction volume control» Best health protection for employees by use of KemTex®ePTFE cartridges with surface filtrationProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» W3/IFA certified» KemTex® ePTFE filter cartridges» Dust collection container with pneumatic lifting device» Preassembled and ready to plug in» Forklift bags and lifting eyes» Automatic extraction volume control (optional)Order DataArt. No.81 0200 02081 0300 03081 0400 040 81 0450 05081 0550 06081 0600 06081 0700 07081 0800 08081 1000 10081 1100 11081 1300 120Extraction capacity1,000 - 1,440 m³/h1,500 - 2,160 m³/h2,000 - 2,880 m³/h2,250 - 3,240 m³/h2,750 - 3,960 m³/h3,000 - 4,320 m³/h3,500 - 5,040 m³/h4,000 - 5,760 m³/h5,000 - 7,200 m³/h5,500 - 7,920 m³/h6,500 - 9,360 m³/hVacuum350 - 1,350 Pa700 - 1,400 Pa1,750 - 2,400 Pa1,200 - 1,900 Pa1,250 - 2,200 Pa1,200 - 1,950 Pa1,800 - 2,400 Pa1,250 - 2,000 Pa1,300 - 2,100 Pa1,000 - 1,600 Pa1,300 - 2,100 PaFilter surface total20 m²30 m²40 m²50 m²60 m²60 m²70 m²80 m²100 m²110 m²120 m²Motor power1,5 kW3 kW3 kW4 kW5,5 kW5,5 kW5,5 kW7,5 kW7,5 kW7,5 kW11 kWDimensions (w x d x h)962 x 962 x 2,110 mm962 x 962 x 2,110 mm962 x 1,413 x 2,110 mm1,413 x 1,413 x 2,110 mm1,413 x 1,413 x 2,110 mm1,413 x 1,413 x 2,110 mm1,413 x 1,864 x 2,110 mm1,413 x 1,864 x 2,110 mm2,375 x 1,864 x 2,110 mm2,375 x 1,864 x 2,110 mm2,375 x 1,864 x 2,110 mmExtraction Systems - Central And StationaryCentral Suction And Filter Units56 www.kemper.euSystem 9000» Extraction capacity from 10.000 m³/h» Scalable, central solutionSystem_9000_912000250_913400250_o_Rohr.tifAccessories» Automatic dust disposal - DustEvac» Automatic extraction volume control» External On/Off» Spark separator – SparkTrap» Weatherproof housing for outdoor installationApplications» Extraction performance required: greater than 10.000 m³/h» High levels of smoke and dust» Training centres and robotic welding lines» Laser, plasma and flame cutting systems» Can be installed outdoors» Welding and grinding shopsBenefits» Contamination-free dust collection due to compressed airfixation of dust collection containers» Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Little noise emission due to a particularly low noise level » Expandable due to simple modular construction» Considerable energy cost savings by using the automaticextraction volume control» Best health protection for employees by use of KemTex®ePTFE cartridges with surface filtrationProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» KemTex® ePTFE filter cartridges» W3/IFA certification available for many units» Dust collection container with pneumatic lifting device» Modular design» Lifting eyes» Automatic extraction volume control (optional)Order DataArt. No.91 1900 18091 2000 20091 2200 22091 2400 24091 2500 24091 2700 26091 2800 28091 3000 30091 3100 30091 3200 32091 3400 34091 3500 34091 3700 360Extraction capacity9,500 - 13,680 m³/h10,000 - 14,400 m³/h11,000 - 15,840 m³/h12,000 - 17,280 m³/h12,500 - 18,000 m³/h13,500 - 19,440 m³/h14,000 - 20,160 m³/h15,000 - 21,600 m³/h15,500 - 22,320 m³/h16,000 - 23,040 m³/h17,000 - 24,480 m³/h17,500 - 25,200 m³/h18,500 - 26,640 m³/hVacuum1,000 - 1,650 Pa1,300 - 2,100 Pa1,300 - 2,250 Pa1,250 - 1,700 Pa1,200 - 1,900 Pa1,200 - 2,050 Pa1,150 - 2,050 Pa1,550 - 2,250 Pa1,500 - 2,200 Pa1,450 - 1,950 Pa1,350 - 1,950 Pa1,350 - 2,100 Pa1,350 - 2,200 PaFilter surface total180 m²200 m²220 m²240 m²240 m²260 m²280 m²300 m²300 m²320 m²340 m²340 m²360 m²Motor power18,5 kW18,5 kW22 kW22 kW22 kW22 kW22 kW30 kW30 kW30 kW37 kW37 kW37 kWDimensions (w x d x h)2,826 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mm4,239 x 1,864 x 2,670 mmExtraction Systems - Central And StationaryCentral Suction And Filter Units57www.kemper.euPlasmaFil Compact/WeldFil Compact» Longlife panel filter technology» Limited spaceAccessories» Automatic dust removal - DustEvac» Automatic extraction volume control» External On/Off» SparkTrap» Automatic Start/StopApplications» Medium to high amounts of smoke and dust» Can be installed outdoors» Plasma and oxy-fuel cutting systems» Robotic welding» Manual and automatic weldingBenefits» Easy transportation and installation» Low service costs due to durable plate filter technology» Predictable costs with lifetime filterwarranty (service contract)» Suitable for spaces with low ceiling - fan unitcan be separated» Optimal cleaning performance due to down-flow principle» Touchscreen allows safe and easy operation» Little floor space required due to compact designProperties» Automatic filter cleaning» Control via touch screen» Down flow filtration» Forklift bags and lifting eyes» Plate filter technologyTechnical DataFilterFilter stagesFilter methodFilter cleaning methodType of filterFilter materialFilter efficiencyDust classification1 Cleanable filter Jet-pulse Filter plate ePTFE-membrane > 99.7 %M Basic dataPower supplyNoise levelAdditional informationIFA-CertificationFan typeCompressed air supply3 x 400 V / 50 Hz 72 dB(A)W3-Certification submitted Radial fan, direct driven 5 - 6 barOrder DataArt. No.31 035031 050031 065031 080031 095031 1100Extraction capacity2,500 - 3,500 m³/h3,500 - 5,000 m³/h4,500 - 6,500 m³/h6,000 - 8,000 m³/h7,000 - 9,500 m³/h8,000 - 11,000 m³/hVacuum2,000 - 2,300 Pa2,000 - 2,500 Pa1,900 - 2,500 Pa2,000 - 2,600 Pa2,000 - 2,800 Pa1,900 - 3,000 PaFilter surface total60 m²80 m²100 m²120 m²140 m²160 m²Motor power5.5 kW7.5 kW7.5 kW11 kW15 kW15 kWDimensions (w x d x h)1,430 x 1,830 x 3,800 mm1,430 x 1,830 x 3,800 mm1,830 x 1,830 x 3,800 mm1,830 x 1,830 x 3,800 mm2,230 x 1,830 x 4,000 mm2,230 x 1,830 x 4,000 mmExtraction Systems - Central And StationaryCentral Suction And Filter Units58 www.kemper.euSystem 9000 High Vacuum» High vacuum extraction» Scalable, central solutionHV_Absauganlage.tifAccessories» Automatic dust disposal - DustEvac» Automatic extraction volume control» External On/Off» Spark separator – SparkTrap» Weatherproof housing for outdoor installationApplications» High levels of smoke and dust» Welding torch extraction, nozzles and highvacuum exhaust arms» Can be installed outdoors» Large welding shops or training centresBenefits» Contamination-free dust collection due to compressed airfixation of dust collection containers» Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Little noise emission due to a particularly low noise level » Expandable due to simple modular construction» Considerable energy cost savings by using the automaticextraction volume control» Convenient operation due to intelligent control via touchscreen with diagnostic system» Flexible integration of the control system into third-partysystems such as cutting equipment due to potential-free contacts» Best health protection for employees by use of KemTex®ePTFE cartridges with surface filtrationProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» KemTex® ePTFE filter cartridges» Dust collection container with pneumatic lifting device» Modular design» Lifting eyes» Automatic extraction volume control (optional)Order DataArt. No.91 0330 03091 0400 04091 0450 060Extraction capacity800 - 1,200 m³/h1,200 - 2,000 m³/h1,800 - 3,000 m³/hVacuum13,000 - 18,000 Pa13,000 - 18,000 Pa10,500 - 20,000 PaFilter surface total30 m²40 m²60 m²Motor power22 kW30 kW37 kWDimensions (w x d x h)2,375 x 1,413 x 2,015 mm2,826 x 1,413 x 2,015 mm3,277 x 1,413 x 2,015 mmExtraction Systems - Central And StationaryAdditional Equipment59www.kemper.eu»Extraction and ? lter systems from KEMPER can be equipped with a range of additional products to meetyour individual requirements.Additional Equipment » An automatic extraction power control to adjust the extraction power to the actual demand and to keep operating, electricity and follow-up costs low. » The external on/o? switches the extraction and ? l-ter system on or o? according to demand and thus contributes to cost savings and increases operating convenience. » An external control panel facilitates the operation and monitoring of your KEMPER extraction and ? lter system, for example, if installed outdoors. » The KEMPER remote diagnostic and maintenance system for a rapid evaluation of error messages, and remote adjustment of possible faults. » Alarm by phone, SMS or e-mail to report any mal-functions and for monitoring extraction and ? lter systems in critical areas. » The installations of KEMPER Systems 8000 and 9000 can be equipped with an explosion relief panel to contain possible dust explosions. » The KEMPER SparkTrap is an additional spark trap which minimizes the risk of ? lter ? re. » By using a spark extinguishing system that detects sparks and actively extinguishes them, the risk of ? lter ? res can be almost entirely eliminated. Extraction Systems - Central And StationaryExtensions60 www.kemper.euSparktrap» Minimising fire risk» Extended filter lifeApplications» Applications with an increased fire hazard» Presence of sparks» During welding, grinding or cutting processes» Integrated into duct work before extraction and filter unitsBenefits» Drastic reduction of running costs due to longer filter life» Easy integration also into existing systems of anytype or brand» Savings resulting from less compressed air consumptionand lower energy costs» Minimization of fire hazards by pre-separating sparksand glowing particlesProperties» Separation of sparks, glowing particles and cigarette butts» Swirl nozzle with annular gap spark trap» Sensors for spark detection (optional)» Can be combined with a spark extinguishing system» Dust collection container and gate valve in the downpipeAccessories» Connector kit» Wall-mounting kitOrder DataArt. No.196 200 250196 200 355196 200 450196 200 560196 400 250196 400 355196 400 450196 400 560DescriptionWithout spark detection - Stand AloneWithout spark detection - Stand AloneWithout spark detection - Stand AloneWithout spark detection - Stand AloneWith spark detection - Stand AloneWith spark detection - Stand AloneWith spark detection - Stand AloneWith spark detection - Stand AloneConnection Ø250 mm355 mm450 mm560 mm250 mm355 mm450 mm560 mmAir flow rate (max.)2,500 m³/h5,000 m³/h8,000 m³/h12,500 m³/h2,500 m³/h5,000 m³/h8,000 m³/h12,500 m³/hExtraction Systems - Central And StationaryExtensions61www.kemper.euDustEvac Dust Removal System» Automatic dust removal» Contamination freeApplications» Medium to high amounts of dust» For dust collected during cutting, weldingand grinding processes» For all types and brands of extraction and filtration systemsBenefits» Easy integration also into existing systems of anytype or brand» Highest possible health and safety protection withcontamination-free dust disposal» Clean dust collection area» Productivity increase thanks to uninterrupted operation ofthe filter system and large capacity» Fast and easy dust disposal in BigBags,transportable via forkliftProperties» Connection of multiple filter systems or spark pre-separators to one system is possible» Automatic dust removal from filter systems» Continuous dust removal by vacuum conveyor» Controlled and monitored via the filter systemAccessories» Stackable BigBagsOrder DataArt. No.381103812038130DescriptionFor 1 filter moduleFor 2 filter modulesFor 3 filter modulesGeneral Ventilation SystemsContent63General Ventilation SystemsOverview 64KemJet 65CleanAirTower 67Push-Pull-System 68Displacement Ventilation 69General Ventilation SystemsOverview64 www.kemper.eu» Indoor Ventilation SystemsCapturing harmful substances at the point where they arise is still the most effective method of extrac-tion and also is mentioned right away in all regula-tions. This is the only way in which practically allwelding fumes and other harmful substances can be captured.All the same, in some work environments source capture units are insufficient or can only be used with difficulty, for example in the case of: » large work pieces » changing welding positions or » where work places are widely spacedThis is where KEMPER Indoor Ventilation Systems help you to provide optimum health protection for your employees and to keep the air in your workshops clean. If source extraction units cannot be used or are insufficient, welding fumes and other harmful substances can accumulate and form a layer of smoke above the area where metal working is taking place.By installing a hall ventilation system, you create a safe and above all clean work environment where your employees feel comfortable and machines and the building remain clean. This not only benefits you, but also saves huge cleaning costs. Not to mention the huge savings on the investment and operationof KEMPER indoor ventilation systems.In workshops and metal-working companies there are many and varied conditions and applications.For this reason, based on its many years of experience, KEMPER provides various different indoor ventilation systems.Depending on wishes and requirements, these can be used individually or in combination. So for example, it may not be necessary to equip the entire area. Indeed, using KEMPER systems, it may be possible to create individual, new work areas. Smoke layer, welding fumes and air thick with dust in your workshop?General Ventilation SystemsKemJet General Ventilation System65www.kemper.euKemJet» High performance nozzles» Air turbulenceAccessories» Automatic dust disposal - DustEvac» External On/Off» Connector kit» Wall-mounting kitApplications» Workshops where local exhaust ventilation is not possible» To complement local exhaust ventilation systems » Environments with changing sources of smoke and dust » For large work pieces or where work positionsare well separatedBenefits» Fresh air distribution adaptable to the location of the plantas high-performance nozzles are adjustable by 30 degrees» Contamination-free dust collection due to compressed airfixation of dust collection containers» Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Various outlet heights possible by using differentpipe lengths » Little noise emission due to a particularly low noise level » Heating costs minimised by air recirculation» Quick and simple to set up» Convenient operation due to intelligent control via touchscreen with diagnostic systemProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» W3/IFA certified» KemTex® ePTFE filter cartridges» Dust collection container with pneumatic lifting device» High-performance nozzles adjustable by 30 degrees Order DataArt. No.99 880 040799 880 040199 880 0414Extraction capacity6.000 m³/h9.000 m³/h13.000 m³/hFilter surface total60 m²90 m²120 m²Length of extraction duct6,000 mm2 x 6000 mm2 x 9000 mmNozzles10 x 200 mm12 x 200 mm10 x 250 mmAir nozzles, rangeapprox. 30 mapprox. 38 mapprox. 45 mKemJET 6000 KemJET 9000 KemJET 13000IFA-certifiedwelding smokefilter unitW3 W3W3_Varianten.ai360° intakeConsistent intake of the contaminated airBumperThe tower is equipped with specific impact protectionLow-impulse air circulationNo dust distribution into clean areas, as barely any air turbulence is createdGeneral Ventilation Systems67www.kemper.euCleanAirTower» Stand-Alone Installation» Principle of layer ventilationProperties» Automatic filter cleaning» Lifting eyes» 360° lamella air intake» Contamination-free dust disposal in dust collection bin» Slow, low-impulse air circulation» Displacement flow principle, recommended by healthand safety bodies» System barely generates air turbulence» AirWatch (optional)Applications» Workshops where local exhaust ventilation is not possible» To complement local exhaust ventilation systems » Environments with changing sources of smoke and dust » Production and logistic areasMode of operation» Contaminated warm air is rising and will be captured bythe 360° intake to be filtered by the clean air tower» The cleaned air is returned to the workspace bylow level outlets» The warm fresh air is pushing the welding smoke againtowards the 360° inletBenefits» Minimization of heating costs due to air recirculationand air distribution» Increased safety with contamination-free dust disposal» No dust distribution into clean areas, as barely any airturbulence is created» Cost-effective installation or retrofit, as noductwork is needed» Safe transportation and easy installation by crane eyes» Permanent operation by means of automatic dust disposalin dust collection binTechnical DataFilterFilter stagesFilter methodFilter cleaning methodFilter surfaceNumber filter elementsFilter materialFilter efficiencyDust classificationAdditional filtersBasic dataExtraction capacityHeightDiameterWeightMotor powerPower supplyRated currentNoise levelAdditional informationIFA-CertificationFan typeCompressed air supply2 Cleanable filter Jet-pulse ca. 58 m²1 PTFE-membrane > 99.9 %M Cyclone pre-filter 6,000 m³/h3,545 mm1,172 mm653 kg5.5 kW3 x 400 V / 50 Hz 11 A69 dB(A)W3-Certification submitted Radial fan, direct driven 6 - 8 barOrder DataArt. No.390 600 DescriptionCleanAirTower General VentilationIFA-certifiedwelding smokefilter unitW3W3IFA-certifiedwelding smokefilter unitW3UnderexaminationW3_Varianten.aiGeneral Ventilation Systems68 www.kemper.euPush-Pull-System» Capturing and outlet opposite» Air turbulenceProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» KemTex® ePTFE filter cartridges» Dust collection container with pneumatic lifting device» Can be connected to various extraction systems» Can be combined with other intake systems toone extraction system» Can be extended» Economical» Low noise levelAccessories» Automatic dust disposal - DustEvac» External On/OffApplications» Low to medium levels of smoke and dust» Workshops where local exhaust ventilation is not possible» To complement local exhaust ventilation systems » Environments with changing sources of smoke and dust » For large work pieces or where work positionsare well separatedMode of operation» Outlet and inlet pipes (push-pull) are mounted oppositeeach other at a height of 4-6 m and connected to acentral filter system» Contaminated, warm air rises and by the air flow from theoutlet pipe is moved in a controlled mannertowards the inlet» Contaminated air is extracted via the inlets and purified inthe filter system » The clean air returns to the factory building via the outletsso the veil of smoke disappearsBenefits» Flexibly expandable by additional piping » Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Little noise emission due to a particularly low noise level » Heating costs minimised by air recirculation» Convenient operation due to intelligent control via touchscreen with diagnostic system» Contamination free dust collection due to compressed airlift for duct collection containerGeneral Ventilation Systems69www.kemper.euDisplacement Ventilation» Capturing and outlet seperate» Low impulse routing of air flowProperties» Automatic filter cleaning, pressure-controlled» Control via touch screen» KemTex® ePTFE filter cartridges» Dust collection container with pneumatic lifting device» Can be connected to various extraction systems» Can be combined with other intake systems toone extraction system» Adaptable in line with contamination level (outlets)» Low velocity air flow» Economical» Low noise levelAccessories» Automatic dust disposal - DustEvac» External On/OffApplications» Medium to high levels of smoke and dust» Workshops where local exhaust ventilation is not possible» To complement local exhaust ventilation systems » Environments with changing sources of smoke and dust » For large work pieces or where work positionsare well separatedMode of operation» Outlet pipes are installed close to the floor, inlet pipes at aheight of 4-6 m and connected to a central extractionand filter system» Contaminated, warm air rises, is collected through the inletpipes and cleaned in the filter unit» The purified, clean air exits from the outlet pipes at lowvelocity near the floor » The warm, fresh air displaces the welding fumes towardsthe inlet pipes and at the workplaces a constant, circulatingair stream is createdBenefits» Optimised, low velocity air flow by usingthermal air currents» Uninterrupted continuous operation due to automaticdifferential pressure-controlled filter cleaning» Can be adapted to specific work areas due to a flexiblenumber of outlet pipes» Little noise emission due to a particularly low noise level » Heating costs minimized by air recirculation» Convenient operation due to intelligent control via touchscreen with diagnostic system» Contamination free dust collection due to compressed airlift for duct collection containerInlet duct Displacement outletExhaust Arms And FansContent71Exhaust Arms And FansExhaust ArmsExhaust Arm 73Exhaust Arm 2 Joints 74Exhaust Arm 3 Joints 75Telescopic Exhaust Arm 77Exhaust Arm For Suction Rail 78Exhaust Arm Upright -Suspended 79FansFan 80Central Fan 81Accessories And Replacement PartsAccessories and spare parts for exhaust arms 82Accessories and spare parts for extraction fans 84Exhaust Arms And FansExhaust arms overview72 www.kemper.eu2 m3 m4 m5 m6 m7 m8 m 9 m10 m70 % 100 %360 mm 295 mmExhaust arms overview»BoomsThese can be one- or two-part depending on length and fastened in place by a wall bracket. They have C-rails with trolleys and can handle loads, for example tools or wire feeders, of up to 50 kg.Extraction armsThe arm can be moved to any desired position within its range easily and quickly and remains there.Extraction hoodThe rectangular shape and 360-degree ? exibility of the hood ensure it is always ideally positioned relative to welding.It is very easy to operate and can be positioned with one hand. The ? ange-shaped cover on the sides prevents theextraction of unwanted air. The hood has a 40% higher e? ciency level than standard oval models and needs lesspositioning.Flexible hose versionThe ? exible hose arm consists of internal rods and external hosing.Rigid metal tube versionThis version consists of two aluminium tubes andthree pieces of hosing at the internal joints.conventional, oval exhaust hoodsuction fieldwelding seam welding seamsuction fieldexhaust hood with ? angeshaped overlepExhaust Arms And FansExhaust Arms73www.kemper.euExhaust Arm» Flexible operation» U