Large Gears Brochure

Using technology & innovation to meet your needs – now and into the future.Large, High-Precision Gears and Gear ComponentsBrevini Gear Systems offers innovative solutions to complex geartrain challenges with state-of-the-art technologies in engineering, manufacturing and validation.We are committed to meeting your technical, quality and delivery requirements for R&D, quality assurance, serial production or remanufacturing at a competitive price.Component Assembly and ValidationBrevini Gear Systems has experienced staff with assembly and validation background coupled with state-of-the-art facilities to provide fully validated gear boxes and complex drive systems. From inspections and tolerance checks to full power durability, operational checks and performance development (including vibration, sound power, contact patterns, temperatures and pressures), our validation capabilities will meet your technical, qualityand delivery requirements for R&D, quality assurance, serial production, or re-manufacturing at a competitive price.With flexible input/output centerline locations and dynamic load testing (active front end inverter technology) capabilities, our test stand can validate drive systems rated up to: 6.4 mW input power, input shaft speed range between 1200 to 2000 rpm and maximum input shaft torque: 51000 Nm.Large Precision Internal Ring GearsMax DP 0.75Max Module 35Max OD 1730mm [68.10”]Max Face Width 1000mm [40.00”]Precision (AGMA) 2015-1-A01 Grade A3Precision (DIN) DIN-3962 Quality-4Heat TreatmentCarburizing, Nitriding, Induction HardeningMax DP 0.85Max Module 30Max OD 2400mm [94.50"]Max Face Width 1000mm [40.00"]Precision (AGMA) 2015-1-A01 Grade A3Precision (DIN) DIN-3962 Quality-4Heat TreatmentCarburizing, Nitriding, Induction HardeningExternal Gear ProcessingProfile Milling/Gear Hobbing • 1,7300mm [68.11”] Max Diameter • 1,000mm [39.4”] Max Face WidthGear Shaping • 1,200mm [47.24”] Max Diameter • 200mm [7.87”] Max Face Width • Electronic Guide for Helical GearsPrecision External Gear Grinding • 2,400mm [94.50”] Max Diameter • 1,000mm [39.4”] Max Face Width • On-board inspection capabilityInternal Gear ProcessingProfile Milling • 2,400mm [94.50”] Max Diameter • 1,000mm [39.4”] Max Face WidthGear Shaping • 1,200mm [47.24”] Max Diameter • 200mm [7.87”] Max Face WidthElectronic Guide for Helical Gear Shaping • Precision Internal Gear Grinding • 2,400mm [94.50”] Max Diameter • 1,000mm [39.4”] Max Face Width • On-board inspection capabilityPlanet Gears, Helical Gears, Sun Pinions, Large GearshaftsBrevini Gear Systems2400 N. Priority Way, Yorktown, IN 47396765-759-2128info@brevinigear.combrevinigear.com