Maxi Recycling - Brochure

STYROMETER MIXING BLOCK (9) MAXI RECYCLING SYSTEM INDIVIDUAL BEADS VERSION A STEPLESSLY VARIABLE METERING UNIT (7) MAXI DUST-COMPACTOR (5) STYROMIX MIXING BEFORE MACHINE VERSION B We developed the completely integrated recycling concept for reusing EPS material in 1978 and have in the past sup-plied more than 350 complete recycling plants world-wide, where they have solved the recycling problems and brought substantial savings. Our experience in this field enables us to solve the problem of reusing the waste material with optimal result. The KBM MAXI recycling plant for EPS and EPP is suitable for the large shape moulding and the block moulding operations. For the small shape moulding operations the MINI Recyc- ling plant is available. For very large shape and block moulding operations the JUMBO recycling line is available. Thanks to the two step/double chamber system with large sieve surface and granulation chamber the MAXI Plant pro-vides from production waste, cut-offs from block production or even from used EPS and EPP/EPE mouldings, a high quality recycled material, which contains a minimum of dust. The recycled EPS and EPP material can be reused in shape moulding production in a ratio of at least 10-20 percent without any perceptibly optical or physical change of the product quality. For block moulding 20-50 percent can be added. Due to the fact that the material is broken down to the indi-vidual bead size similar to the new beads, it is homogene-ous with the new pre-expanded beads and consequently de-mixing problems in the silos causing uneven density distri-bution are minimized. Problems like blocking of core vents due to dust and lumps of material causing hot wire cutting problems in terms of inaccurate sheets with bad surface are also minimized. The KBM MAXI recycling plant consists of one combined pre-crushing and granulating unit (3), and a separate dust separat-ing unit (4). Both units are sound insulated. After the recycling, the material is blown into a storage silo (6) made from plastic fabric, sewn as one big bag, with steel frame for easy assem-bling. The dust is blown into the dust compactor (5), with filterbags for exhaustion. The dust is collected in the lower part and is com-pacted into a octagonal rod with a density of 200-300 Kg/m³ (12-19 lbs/ft³). Two metering/mixing systems are available for the shape mould-ing production. The metering unit (7) is steplessly variable to ensure correct metering of EPS before the pre-expander and of EPP before the pre-pressurizing tank. The KBM STYROMIX units (see photo) are available to give an individual and exact mixing of material for each moulding ma-chine (see special leaflet). For Block production, STYROMETER (see photo) with 2 silos and metering/mixing station (9), to be placed just before the block mould, is available. In the same way it can be used to fill pre-pressurizing tanks with recycled and new EPP material mixed in an accurate ratio. All units can be delivered separately. Technical Data - MAXI Plant: Capacity/Hour: (Granulated and dust extracted EPS) Sieve with 6 mm holes (Shape): 10-12 m³ (350-420 ft³) Sieve with 10 mm holes (Block): 18-20 m³ (630-700 ft³)Sieve surface: ´ 1.4 m² (15 ft²) Dust compactor with 12 kg/m³ (0,75 lbs/ft³) EPS dust: approx. 15-20 Kg (33-44 lbs) Dust compactor with 35 kg/m³ (2,2 lbs/ft³) EPS dust: approx. 25-30 Kg (55-66 lbs) Space required ca. 16 m² (160 ft²) Measurements: L x W x H Precrusher/Granulator (3): 1.9x1.3x2.5 m(76x52x100") Dust separating unit (4): 1.3x1.2x2.7 m(52x48x108") Dust compactor (5): 1.6x1.1x5.1 m (64x44x204") Storage silo (6): 2.0x2.0x6.0 m (80x80x240") Size Silo bag: 2.0x2.0x4.0 m (80x80x160") (Any size available) (approx. 17 m3/600 ft³) Metering unit (7): 0.9x0.9x4.0m (36x36x160") Styrometer mixing (9): 4.0x2.0x6.0m (160x80x240") (block or EPP) Size each silo bag: 2.0x2.0x4.0m (80x80x160") (approx. 17 m3/600 ft³) Pipe connections: 160 mm (6") Hopper top opening: 1400x600mm (56x24") Reusable EPS material after recycling: min. 93-95 % Extracted EPS dust and fines: max. 5-7 % Dust content after dust separation: max. 1 % (Experienced with EPS granulated on a KBM granulator.) Electrical load: EPS EPP Precrusher/Granulator (3): 26.0 Kw 43.0 Kw Dust separating unit (4): 7.0 Kw 7.0 Kw Dust compactor MAXI (5): 2.2 Kw 2.2 Kw Metering unit (7) with blower: 1.0 Kw 1.0 Kw STYROMETER Mixing (block or EPP) (9): 1.6 Kw 1.6 Kw Voltage: 3x400V/50Hz or other voltages. SUBJECT TO ALTERATIONS Explanation of drawing: 3. Combined precrusher and granulator (sound insulated). 4. Dust separating unit. 5. EPS and EPP dust compactor. 6. Storage silo for recycled material. STYROMIX. Mixing before each molding machine. 9. STYROMETER metering/mixing station to introduce recycled material before the blockmould or EPP right before the pre-pressurizing tank. 2010/09-2010/09 R08E VER. A VER. B