Mechanical Services- Brochure

Committed to Excellence in Safety, Quality and ReliabilityHydraulic Torque Tensioning LDAR & Analytic Field Machining Pipe-cuttingLine Isolation & Weld TestingHot Tapping Leak Sealing Line Stops Ultrasonic TestingISS, a Brand Energy & Infrastructure Services company, employs highly skilled craftsmen and promotes organic growth through ongoing training and mentoring. Our trained service technicians have the experience and expertise to handle the most demanding jobs safely, competently and on time.While ISS primarily operates from Louisiana, Texas, Florida and North Carolina, we provide services to the refining, petrochemical, gas, power, pulp & paper, offshore and subsea markets throughout North and South America and other strategic international regions.Call ISS for any of your Specialty Service needs and experience the safest and most productive solutions in the industry.Industrial Specialty Services (ISS) provides value through safe, smart and reliable integrated services and solutions including:• Hydraulic Bolt Torqueing/Tensioning • Hot Tapping• Line Freezing • Line Stopping • Field Machining • Leak Repair / Leak Sealing• Line Isolation/Weld testing • Engineered Composite Repairs• LDAR & Analytic Services • Heat Treat/Stress Relief IntroductionCommitted to Excellence in Safety, Quality and ReliabilityExperienced, highly trained multi-craft personnel creates reduced down-time, lower cost, improved safety and quality.2Service PortfolioFeatures: - Available in size ranges 1/2”-60” diameter tap sizes and a boring bar stroke (reach) of over 110”.- Available off the shelf for up to 1480 psig maximum operating pressure and tem- peratures as high as 700° F. Custom designs and packers offered for higher system requirements.- Power driven with pneumatic, single or dual hydraulic motor drives featuring a new level of sophistication and depend- ability. TM004 Tapping Machines 1/2”- 6” Taps available with 12”, 18”, 24” and 30” Travel EA Services has a full range of Hot Tapping and Line Stopping equipment.- Offers cutter and pilot repairs with high speed steel and/or carbide materials.- A custom design of complete High-Pres- sure Pipe Plugging System for the temporary blockage of pipelines and pipe systems when isolation is not an option. Our standard system is designed for 1000 PSIG and 100° F differential across the plugging head. The “Pivoting Head” is the product of decades of expert design enhancement and refinement. Hot Tapping / Line Stopping:HoT TAPPInG AnD LInE SToPPInG SERvICES REquIRE An In-DEPTH unDERSTAnDInG oF THE FLoW RATE, TEMPERATuRE PRESSuRE AnD nATuRE oF THE MATERIAL In THE LInE To BE CuT InTo. WITH ovER 20 yEARS oF ExPERTISE, ISS PERSonnEL ARE EquIPPED WITH THE knoW-HoW To TACkLE EACH unIquE APPLICATIon To THE CLIEnT’S SPECIFIC nEEDS.Service PortfolioTechnical Bolting / Tensioning:ISS SPECIALTy SERvICES oFFERS HyDRAuLIC BoLT ToRquE / TEnSIonInG SERvICES. THE ConTRoLLED APPLICATIon oF ToRquE on A FLAnGE joInT ConnECTIon EnSuRES EvEn DISTRIBuTIon AnD unIFoRM DISPLACEMEnT oF PRESSuRE. SPECIFIC APPLICATIonS ARE DETERMInED BASED uPon THE CRITICAL nATuRE oF THE FLAnGE AnD THE PRESSuRE, TEMPERATuRE AnD MATERIAL THAT WILL BE PASSInG THRouGH THE LInE. ALSo CALCuLATED InTo THE PRoCESS IS THE “k” FACToR oR FRICTIon CoEFFICIEnT THAT CoMES InTo PLAy WHEn BoLTInG LuBRICAnTS oR TEFLon IS InTRoDuCED. BoLT ELonGATIon CAn BE vERIFIED uTILIzInG ExTEnSoMETERS AnD TRAInED TECHnICIAnS.3 4torque, tensioning and stud removal Features:- Hydraulic torque wrenches - All stud sizes- Heavy hex sizes- Socket & low clearance link- Tensioning Tools- Nut splitting and metal disintegration- Stud removal services component integrity management systems:- Cost saving pre-planning- Critical flange management- Data storage/management- Insure quality- Mitigate/minimize riskService PortfolioField Machining:ISS SPECIALTy SERvICES PRovIDES SPECIALIzED FIELD AnD/oR SHoP MACHInInG SERvICES To InCLuDE FLAnGE FACInG uP To 120” DIAMETER on RAISED FACE AnD RTj FLAnGES, DRILLInG/TAPPInG, PRECISIon LInE BoRInG, STAnDARD AnD HEAvy WALL PIPE-CuTTInG AnD BEvELInG AS WELL AS MILLInG PuMP BASES. vARIouS METHoDS ARE uSED, InCLuDInG SMALL AnD LARGE DIAMETER BoRInG BARS, PoRTABLE LATHES, MAG-BASE DRILLS, SPECIALTy MILLInG EquIPMEnT AnD METAL DISInTEGRAToRS FoR TIME SEnSITIvE STuD oR nuT REMovAL. THE knoWLEDGE-ABLE ISS TEAM LEvERAGES THEIR CoLLECTIvE ExPERIEnCE To ConSISTEnTLy Go BEyonD SIMPLy PERFoRMInG THE SERvICE, oFFERInG InnovATIvE SoLuTIonS AnD HELPInG CLIEnTS MEET InDuSTRy CoDE CoMPLIAnCE. Service PortfolioField Machining Continued:pipe cutting and Beveling Features:- Pipe Severing & Beveling up to 120 inch- Any wall thickness- All materials machined: carbon, stainless steel, chrome, P91, exotic alloys- Counter boring, taper boring, schedule reduction- Standard bevels, compound bevels, j bevels, special configurations- valves, elbows, tees and other components- Minimal radial & axial clearance needed- Innovative solutions to unique challengesBoring Features:- Line boring- Hole boring in headers for weldolets and tube stubs- Boring of nozzles in vessels- Buckets, loaders & other articulated equipment- valves, pumps and rotating equipment.- Tolerances & surface finishes achievedmilling Features:- Milling of pump & motor bases- Milling of exchanger partitious- Milling of keyways in shafts- Milling of access doors- Tight tolerances & exact surface finishesshaFt and Journal turning Features:- Shaft and journals up to 32 inch diameter- O-ring grooves- Re-establish journal bearing surfaces- Out-of-round gear seats on shaft- Re-size shaft ends- Minimal disassembly- No need for shaft to rotate- Tight tolerances & exact surface finishesFlange-Facing Features:- Flanges up to and above 120”- All types, flat, raised face, RTj and clamp-type flanges- Portable o.D. and I.D. mount machines65ISS personnel can provide a process of incorporating all aspects of a flange joint connection into a data base that is used as a controlled management tool to insure proper verification of all materials, bolts, gaskets, flanges, etc. and to document the proper bolt load calculations, bolting procedures and patterns to be used as well as flange alignment, calibration of equipment with sign-off approvals at each key interval in the process.other structures that can save client’s millions of dollars in replacement costs as structural materials age over time.the Key BeneFit:This service allows our clients to address leak issues in a safe and effective manner and does not attempt to use a one solu-tion fixes all approach. Every leak sealing application is carefully designed to address the run time desired and the specific hazards involved. This saves our clients time, money and mitigates the associated environmental and health risks.ISS offers a full complement of solutions for addressing leaks whether it’s designing a custom solution for a flange connection or providing a customized wrap to address an area of piping such as an elbow or other configuration. All leak sealing solutions are customized to address the size, tem-perature, pressure, chemistry of the product that is leaking and to address the run-time to get our client safely to their next sched-uled maintenance shut-down. ISS has an exclusive agreement for the application of a Poly urea coating system that also works to re-enforce structural stability in pipelines and Component Integrity Management Systemstoll-Free: 1.855.RInG.ISS 1.855.746.4477Service PortfolioLeak Sealing Services7 8Service PortfolioLine Isolation and Weld Testingthe Key BeneFit: This service allows the client to create a safe work environment, reduce the volume of water and time associated with conven-tional hydro-testing and therefore, reducing cost for our customers.ISS oFFERS LInE ISoLATIon AnD FLAnGE WELD TESTInG SERvICES. WE HAvE A FuLL CoMPLEMEnT oF LInE ISoLATIon AnD WELD TESTInG EquIPMEnT DESIGnED To SERvICE LInES FRoM 3/4” To 36” In DIAMETER AnD LARGER. THIS SERvICE ALLoWS HoT WoRk To BE SAFELy PERFoRMED on oPEn-EnDED PIPInG By CREATInG A vAPoR BARRIER uSInG A DouBLE BLoCk AnD BLEED ISoLATIon PLuG THAT ISoLATES HyDRoCARBon vAPoR WITH A THRouGH-PoRT vEnT To PREvEnT BACk-PRESSuRE BuILDuP. FLAnGE WELD TESTInG IS AnoTHER vALuE-ADDED SERvICE THAT CAn BE PRovIDED WITH THE SAME TooL. THE WELD TESTInG IS PERFoRMED By STRADDLInG THE WELD WITH A SEAL on EACH SIDE. THE AnnuLAR SPACE BETWEEn THE SEALS IS PRESSuRIzED To THE DESIRED TEST PRESSuRE. THIS PRoCESS TAkES InTo ACCounT HooP STRESS AnD AxIAL STRESSES. Service PortfolioLDAR / ANALYTIC / AUDIT Services:ISS IS PLEASED To ADD LEAk DETECTIon AnD REPAIR (LDAR) SERvICES To ouR BRoAD PoRTFoLIo oF SERvICE oFFERInGS. THRouGH A RECEnT ACquISITIon, ISS oBTAInED ALREADy ESTABLISHED ACCounTS WITH MAjoR CLIEnTS PRovIDInG LEAk DETECTIon, MonIToRInG AnD REPoRTInG. ISS noW HAS THE CAPABILITy To oFFER 150 yEARS oF ExPERIEnCE, CuTTInG-EDGE TECHnoLoGy AnD A HIGHLy-EFFECTIvE DATA MAnAGEMEnT SySTEM To ALL oF ouR CLIEnTS, To EnSuRE REGuLAToRy CoMPLIAnCE WITH uSEPA METHoD 21 AnD oTHER MAnDATED REquIREMEnTS. ISS ALSo unDERSTAnDS THE IMPLICATIonS oF THE MAnDAToRy TRAInInG ConSEnT DECREE AnD PRovIDES THIS TRAInInG FoR ouR CLIEnTS. ldar services oFFerings:- LDAR training- Appendix P El Paso sampling- BWon / HRvoC sampling- High flow sampling- To- 14 & 15- Carbon canister- optical imaging—AWP & GHG- Cooling tower leak tracking- Method 21- Regulatory audits & compliance management- Documentation and data storage- Reporting & quality assurance programs- Customized reporting- Site specific procedures- Annual training- 130-plus LDAR trained professionals- LDAR software experts- Large geographic footprint9Service PortfolioComposite Repair Services:ISS, In CoMPLIAnCE WITH ASME PCC-2, PRovIDES A WIDE ARRAy oF EnGInEERED CoMPoSITE REPAIR oPTIonS To IMPRovE THE MECHAnICAL InTEGRITy AnD / oR oPERATIonAL RELIABILITy oF PIPInG SySTEMS, TAnkS, SuPPoRT CoLuMnS AnD BEAMS, AS WELL AS MAny ConCRETE STRuCTuRES. uTILIzInG vARIouS TyPES oF TESTED AnD ASME APPRovED APPLICATIonS, ISS HAS ADDED yEARS oF LIFE To ExISTInG FACILITy CoMPonEnTS CoMBInInG BEST AvAILABLE MATERIALS WITH CuSToM-EnGInEERInG To InSuRE CoMPLIAnCE AnD InTEGRITy.10engineered composite applications:- Piping systems- Support Columns- Beams- Tank floors / walls / roof- Process equipmentEngineered Composite Repairs take into account the various stresses and match the appropriate repair materials to insure compliance.Key Features:- Engineered to insure compliance- Easy to install- Adds 10 – 20 years or more of life- Binds glass / carbon fiber using urethane, Ester & polymeric agents- use Fiber-Glass / Carbon-fiber / kevlar components for strengthKey BeneFits:- Adds 10 – 20 years or more of life- Avoids costly replacement cost- Brings structures / piping back to original specification- Eliminates unplanned down-time- Offers corrosion & fire protectionISS can provide experienced personnel, equipment and the technical “know-how” to ensure our clients are compliant with the Fugitive Emission Monitoring that is often mandated by regulatory agencies.Composite Repairs create value for our clients by adding strength and integrity using ASME-PCC2 compliant guidelines. Toll-Free1.855.RInG.ISS 1.855.746.4477www.beis.comCornelius, NC 18611 Starcreek Dr. Cornelius, NC 28031 USAT 828.748.1792Beaumont, TX10903 Boyd Rd. Beaumont, TX 77705USAT 713.987.9117Gonzales, LA10093 Rayco Sanders Rd.Gonzales, LA 70737uSAT 225.644.3227Milton, FL6345 Highway 90Milton, FL 32570uSAT 850.626.1530Deer Park, TX 4900 Railroad St. Deer Park, TX 77536 USAT 713.987.9117Nederland, TX120 n 11 Streetnederland, Tx 77627uSAT 409.729.1846Lake Charles, LA600 Bayou Pines E, Ste. FLake Charles, LA 70601uSAT 337.433.8522Safety, Service, Quality, Experience, TrainingISS The Right Choice