MGS300-KIT Datasheet

WWW.MKSINST.COMFTIR Gas Analysis MGS300-KIT FTIR-BASED CONTINUOUS EMISSIONS MONITORING SYSTEM (CEMS) INTEGRATOR KITThe MGS300-KIT from MKS Instruments provides integrators with access to key components used in the Continuous Emissions Monitoring system (CEMS), the MGS300, which has achieved TÜV and MCERTS certification in accordance with requirements of the DIN EN 15267-3 standard. The MGS300 system is a fully turn-key system designed to provide reliable monitoring of emissions from stationary sources, including municipal and industrial waste incinerators, power plants, cement kilns and other fixed location sources of emissions.The key modules that make up the MGS300 system are now available in the form of a kit (MGS300-KIT) allowing integrators to incorporate the same core elements of the MGS300 system performance and reliability into their own continuous emissions monitoring systems. The MGS300-KIT is comprised of the MultiGas 2030 CEM-Cert FTIR spectrometer, along with the main components used in the MGS300 system extractive sampling system, including the MGS300-SP sample probe, MGS300-EP eductor pump module and the MGS300-HL heated line assembly.These performance-critical extractive sampling system components are integral to the MGS300 system’s achievement of TÜV and MCERTS certification. These components are designed to operate at an elevated temperature so that all sample species remain in the gas phase with no sample condensation. The materials used in their construction (wetted parts) have been carefully selected to ensure that sample integrity is maintained at all times and that no selective absorption or desorption of gas components occurs under normal monitoring conditions.Features & Benefits• MGS300-KIT contains the components which are integral to the MGS300 system’s achievement of TÜV and MCERTS certification • Modular kit design allows easy integration of critical MGS300 system components into integrator CEMS • High performance FTIR technology addresses a wide range of gas components, with direct analysis of hot, wet sample streams • Extractive sampling system components operate at an elevated temperature to eliminate sample condensation • Selection of “wetted part” materials used in kit modules ensures sample integrity is maintained • Highly reliable kit components enable long-term continuous emissions monitoring with minimal maintenance requirementsAt the heart of each MGS300 system lies a MultiGas 2030 CEM-Cert FTIR spectrometer. The MultiGas 2030 CEM-Cert uses high resolution FTIR technology to enable the monitoring of a broad range of gas components over the most challenging of certification ranges available from a single FTIR analyzer. It is able to achieve this with minimal cross-interference effects from either water (up to 40%) or other potentially interfering species. Furthermore, by using permanently stored internal reference calibration spectra, the need for costly calibration gas mixtures is all but eliminated.The MGS300-SP is a heated gas sample probe designed for continuous use in extractive sampling systems. The MGS300-SP may be used even when the sample contains dust, aerosols, water vapor and high dew point corrosive gases and must be kept above its dew point to prevent corrosion and sample degradation prior to analysis or sample conditioning.The MGS300-SP incorporates a corrosion resistant, heated PTFE filter element which is easily replaceable. Features & Benefits• Used as part of the TÜV & MCERTS certified MGS300 system• Easily replaceable PTFE filters• Heated gas path 180°C to 220°C (356°F to 428°F)• Stainless steel construction• Calibration gas portFeatures & Benefits• Critical component of the TÜV & MCERTS certified MGS300 system with the proven capability to meet DIN EN 15267-3 standard requirements• High resolution FTIR technology (0.5 cm-1) for accurate gas composition measurements with low cross-interference effects• Measures multiple gas components over a wide range of compositions eliminating the need for multiple instruments• Permanent reference calibration spectra all but eliminates the need for calibration gases• Software with communication protocol options for integration with a CEMS control platformThe MGS300-EP is a heated eductor pump module designed for the transport of hot, wet and corrosive combustion exhaust gases to the MultiGas 2030 CEM-Cert FTIR analyzer. The unique MGS300-EP module has no moving parts and ensures consistent sample gas flow to the analyzer while offering the low maintenance required for long-term Continuous Emissions Monitoring applications.Features & Benefits• Used as part of the TÜV & MCERTS certified MGS300 system• Air flow driven eductor pump• No moving parts, low maintenance• Calibration gas port• Heated gas path 180°C to 220°C (356°F to 428°F)• Stainless steel construction• Integrated sintered metal dust filter• Sample flow alarm capability• Heated T-connector for other hot analyzers, e.g. FIDMultiGas™ 2030 CEM-Cert FTIR SpectrometerMGS300-SP Sample ProbeThe filter element is mounted in a thermally isolated and electrically heated stainless steel housing, protected by a weather proof enclosure. The temperature is regulated by a maintenance free, electronic temperature controller with under temperature alarming. A heated sample line may be directly connected to the probe using a demountable PG 42 cable conduit on the probe’s housing.MGS300-EP Eductor Pump Module CEMS KitThe MGS300-HL heated line assemblies ensure that sample species remain in a gaseous state during transport from the MGS300-SP sample probe to the MultiGas gas cell. These lines are extremely robust, with high quality materials and components used throughout in their construction. The MGS300-HL design ensures that an even temperature is maintained along the entire length of the line, with silicone thermal insulation used to minimize heat losses.Features & Benefits• Used as part of the TÜV & MCERTS certified MGS300 system• Rugged construction for long lifetime• Excellent thermal insulation – low heat loss• Stainless steel inner core for optimum CEMS gas analysis performance• Integral temperature sensor for effective temperature control MGS300-HL Heated Line AssemblyCEMS Kit Component Diagram —Illustrating layout and location of integrator kit modules MGS300 CEMS Kit - 1/14 © 2014 MKS Instruments, Inc. All rights reserved.MultiGas™ products may not be exported to many end user countries without both US and local government export licenses under ECCN 2B351. Specifications are subject to change without notice. mks™ and MultiGas™ are trademarks of MKS Instruments, Inc., Andover, MA. Swagelok® is a registered trademark of Swagelok Marketing, Co., Solon, OH. Viton® is a registered trademark of E.I. Dupont Co., Wilmington, DE. Global Headquarters 2 Tech Drive, Suite 201 Andover, MA 01810Tel: 978.645.5500 Tel: 800.227.8766 (in USA) Web: www.mksinst.comMKS, FTIR/NDIR Analysis651 Lowell Street Methuen, MA 01844Tel: 978.645.5500 MultiGas 2030 CEM-CertMeasurement Technique High resolution (0.5 cm-1) FTIR spectrometry Infrared Source Silicon carbide @ 1200°C Reference Helium Neon Laser (15798.2 cm-1) Detector Thermoelectrically (TE) cooled MCT (Hg Cd Te) Certified Temperature Range +5°C to +40°C Spectrometer & Optics Purge Each 0.2 L/min of dry N2 or CO2 free clean, dry air with dewpoint below -70°C Gas Cell 5.11m pathlength with BaF2 windows, Viton® seals & MgF2 coated mirrors. ¼'' Swagelok® fittings Enclosure 19-inch rack mount chasis, 444.5 W x 317.5 H x 647.7 D mm (17.5''W x 12.5''H x 25.5''D) Weight 50 Kg (110 lbs)MGS300-SP Sample Probe Wetted Parts Stainless steel, PTFE (filters), Viton Mounting Flange DN 65, PN6, DIN 2573, fabricated from stainless steel Flow Rate Up to 600 NL/h, depending on application Weight & Dimensions 11 Kg, 160 W x 350 H x 290 D mm (6.30''W x 13.78''H x 11.41''D) Power Consumption 505W MGS300-EP Eductor Pump Instrument Air Gas Supply 5-8 bar (regulated to approx. 3.5 bar) with a flow of 25 L/min Sample Flow 1.6 L/min Operating Temperature Range 180°C to 220°C (356°F to 428°F) Weight & Dimensions 2.5 Kg, 103 W x 104 H x 62 D mm (4.05''W x 4.09''H x 2.44''D) without gas connections Power Consumption 160W MGS300-HL Heated Line Standard Line Configuration 10m in length with stainless steel core & 6mm compression fittings (female thread) Maximum Temperature & Pressure 250°C, 60 bar Power Consumption 1,000WGeneral Power 230 VAC/50Hz or 115 VAC/60Hz Conformity All kit modules CE-markedSpecifications and Ordering InformationGas ComponentCertification RangeSupplementaryRange 1Supplementary Range 2Detection LimitNH3 0-10 mg/m3 0-75 mg/m3 — 0.35ppmCO 0-75 mg/m3 0-300 mg/m3 0-1500 mg/m3 0.50ppmSO2 0-75 mg/m3 0-300 mg/m3 0-2000 mg/m3 0.60ppmNO 0-200 mg/m3 0-400 mg/m3 0-1500 mg/m3 0.50ppmNO2 0-50 mg/m3 0-100 mg/m3 0-1000 mg/m3 0.40ppmHCl 0-15 mg/m3 0-90 mg/m3 0-200 mg/m3 0.20ppmHF 0-3 mg/m3 0-10 mg/m3 — 0.25ppmCH4 0-15 mg/m3 0-50 mg/m3 — 0.30ppmCO2 0-25% — — 0.025%H2O 0-40% — — 0.25%N2O 0-50 mg/m3 0-100 mg/m3 0-500 mg/m3 0.10ppmGas Components and Ranges —Addressed by the TÜV & MCERTS certified MGS300 systemContact your local account representative for pricing, availability, and applications guidance.