Micro Recycling In-A-Box - Brochure

RECYCLING MICRO ”IN-A-BOX” EPS / EPP / EPE / ARCEL / NEOPOR Stand-alone unit Hopper opening 780X400 mm EPS beads ready to be recycled EPP beads ready to be recycled. MICRO IN-A-BOX with silo and high-speed pre-crusher. to reduce hours and labour costs. Hopper opening: 600x1000mm A complete system to make moulded EPS/EPP/EPE/NEOPOR/ARCEL packagings and insulation materials into individual beads ready to be mixed with new beads to make new products. 2012/10-2012/10 R10E ? If you need to treat EPS/EPP/EPE/NEOPOR/ARCEL pieces so they can be recycled in a production. Available in a standard ver-sion up to 35-40 Kg/M3 density and a high-density (HD) version up to over 120 Kg/M3. ? Perfect for the small moulder or the moulder who has a small production of other material (or colour) that should not be mixed with the general production. ? The only system on the market, where you have a pre crusher/granulator, a dust separation unit, a cyclone venting and an op-tional dust compactor built into one unit. ? Can be supplied both with or without a dust compactor. ? Optional external pre-crusher for high-speed pre-crushing to reduce labour costs by reducing the hours required to feed the unit. ? To recycle by replacing new raw material is the best economical way, because you gain up to 85-95% of the original value of the raw material. ? High rates of reusability. With shape material 10-20% can nor-mally be reused without any problems. (even more when using a KBM Styromix) and 20-50% or even 100% by block - depending on the equipment available to mould. ? Whole pieces are pre crushed and granulated into individual beads, the dust is separated, the beads are conveyed to a stor-age silo and the extracted dust is compacted. ALL IN ONE BOX ? Makes individual beads with very little dust generated (which is removed) and the final product can be used to mix into a produc-tion again to replace beads of new material. ? Very easy installation. Only connect the power and the ducting to the storage silo. ? Can easily be moved around by a forklift or similar. ? The outer parts can be taken off in a very short time and the recy-cling box can now be put on a truck or into a standard container for easy transportation where it fits in. ? Due to the unique KBM design of the granulator only 5-15% EPS dust is generated by granulating to individual beads. ? The very efficient dust separation ensures that there is no pro-duction stops afterwards due to problems with blocked core vents. ? Unique low-maintenance cyclone venting system which en-sures that you have sufficient venting for a good dust separation without a lot of venting bags to clean. Technical Data: Capacity/hour EPS : (Standard version up to 35-40Kg/M3 EPS (2.5 Lbs/CuFt): (Granulated and dust extracted EPS) Granulated EPS (6mm screens): 2-3 m3 (70-105 ft3) (8mm screen light EPS): 3,5-5 m3 (120-175 ft3) (10mm screen light EPS): 4-6 m3 (140-210 ft3) Capacity/hour EPP (HD version): (Granulated and dust extracted EPP) Sieve with 5 mm holes (EPP): 20-50kg/h (44-110 lbs/h) Optional external pre-crusher 8-10 m3 (280-350 ft3) Sieve surface: 0.18 m2 (1.8ft2) Space required (stand-alone) approx. 5 m2 (52 ft2) Measurements: L x W x H Fully mounted: 2.2 x 1.9 x 3.7 m (87x75x146") Dismounted for transport: 2.2 x 1.9 x 2.35 m (87x75x93") Hopper inlet height (from the floor): 1600 mm (63”) Storage silo (6): 2.0 x 2.0 x 6.0 m (80x80x240") (Any size available) Size Silo bag: 2.0 x 2.0 x 4.0 m (80x80x160") (Any size available) (approx. 17 m3/600 ft3) Pipe connections: 160 mm (6") Hopper opening: 780x400mm (30x15") Re useable EPS material after recycling: min. 85-95 % Extracted EPS dust and fines: max. 5-15 % Dust content after dust separation: max. 1 % (Experienced by EPS granulated on a KBM granulator.) Electrical load (at 50Hz): Recycling “MICRO IN-A-BOX (standard) 11,5 Kw Recycling “MICRO IN-A-BOX” with dust compactor 13 Kw Recycling “MICRO IN-A-BOX” (High Density version) 14,5 Kw Recycling “MICRO IN-A-BOX” (HD) with dust compact. 16 Kw Voltage: 3x400V/50Hz, 3x480V/60Hz or other voltages. How to reuse in practice: Use the KBM Styromix mixing unit to make a very accurate mixing directly on the moulding machine. Increases the mixed ratio possible by avoiding de mixing of new and recycled ma-terial and is very easy to operate. SUBJECT TO ALTERATIONS To the storage silo Material inlet. Internal pre-crusher Collection of dust in a plastic bag. A dust compactor is also available. Low maintenance venting system External pre-crusher Setup with stora-ge silo for pre-crushed material from a high-speed external pre-crusher. The stand-alone MICRO IN-A-BOX unit with internal pre-crusher.