Mineral Processing, Mobile Plants - Brochure

MOBILE PLANTSWE BREAK THEM ALLMINERAL PROCESSING02MFL and SBM together possess 120 years of experience in the field of mineral processing. The vast technical know-how of both companies results in synergies which we use for ideal solutions for our clients. Our plants to crush and process mineral raw materials, ores and coal, as well as to recycle construction materials are globally associated with profitability, sturdiness and stable value.STRONG, DURABLE, RELIABLEStrong, durable, reliable: these are the top characteristics of mobile plants made by MFL and SBM. We offer optimum solutions for each and every requirement. Depending on your demands, our mo-bile plants guaranteeing short set-up times and high mobility are available on tracks or wheels, or in semi-mobile or container-mobile versions.03Economic and Efficient … … re fuel consumptionThanks to the Diesel-electric drive system, fuel consumpti-on is substantially lower than with other drive systems.… re exclusively electric plant operationThanks to a change-over switch for generator respectively mains operation, our plants can be exclusively operated by mains current reducing operational costs. Electric operati-on allows producing without power losses in high altitudes and facilitates employing the plants in underground mining.… re productionSince several machines are connected to each other and “communicate” with each other, downstream plants are not overfilled. With this “inline production”, a mobile screen can be connected directly to the crusher generator and be ope-rated as well. … re oil consumptionThanks to the Diesel-electric system, hardly any hydraulic oil is needed as the hydraulic system is only used for a few components such as e.g. the tracks. This reduces running costs and supports operating the plant at low temperatures.> Application: primary crushers> Field of application: natural stones and recycling> Drive: Diesel-electric Jaw Crushers – Options– Pre-screening conveyors– Change-over switch for generator or mains operation– Over band magnetic separator– Belt weigher with printer– Drizzle devices– Diesel filling pump– Diesel particle filter– Dolly transport system MOBILE TRACK-MOUNTEDJAW CRUSHERS STE 90.60 T STE 100.65 T STE 108.75 TV STE 140.110 TVFeed size, mm 850 x 500 (33.5“ x 19.7“) 980 x 550 (38.6“ x 21.7“) 1000 x 650 (39.4“ x 25.6“) 1200 x 1000 (47.2“ x 39.4“)Capacity, t/h 150 200 450 550Final grain size, mm 0/50 - 0/200 (0/2“ – 0/7.9“)0/70 - 0/200 (0/2.7“ – 0/7.9“)0/80 - 0/300(0/3.2“ – 0/11.8“)0/250 - 0/350(0/9.8“ – 0/13.8“)Gap width, mm 35 - 140 (1.4“-5.5“) 50 - 150 (2“-5.9“) 50 - 200 (2“-7.9“) 160 - 320 (6.3“-12.6“)Intake opening, mm 900 x 600 (35.4“ x 23.6“)1000 x 650 (39.4“ x 25.6“)1080 x 750(42.5“ x 29.5“)1400 x 1100(55.1“ x 43.3“)Weight, t 31 (68,342 lbs) 41 (90,388 lbs) 62 (136,684 lbs) 130 (286,596 lbs)Drive power, kVA 180 225 250 400Transport dimensionsLxWxH, m11.50 x 2.55 x 3.20 (37‘9“ x 8‘4“ x 10‘6“)13.70 x 2.55 x 3.60(37‘9“ x 8‘4“ x 10‘6“)17.10 x 3.17 x 4.07(56‘1“ x 10‘5“ x 13‘4“)17.00 x 3.60 x 4.30 (55‘9“ x 11‘10“ x 14‘1“)Comment: STE ... Jaw crusher | T ... Tracks | V … Pre-screeningMOBILE JAW CRUSHERS –POWERFUL PERFORMERS Our mobile jaw crushers are provided with a robust single toggle jaw crusher. Even hardest rocks (400MPa) are no problem for this type of crusher. Double working life of the crushing jaws is ob-tained due to turnable crushing jaws offering most effective utilisation of wear parts thanks to the special casting quality made by MFL.04Specification of the gap width per grain-size distribution curve in the diagram: S1: 20 mm S2: 45 mm S3: 75 mm S4: 115 mm S5: 130 mm S6: 170 mm S7: 250 mm0.63 0.9 2.5 5.0 10 20 40 56 80 112 160 224 315 450 630 900 1000Grain size (mm)Through fraction (%)MOBILE TRACK-MOUNTEDIMPACT CRUSHERS RCI 100.100 T RCI 100.130 T RCI 130.130 TV RCI 140.160 TVFeed size, mm 600 x 600 (23.6“ x 23.6“) 600 x 600 (23.6“ x 23.6“) 800 x 800 (31.5“ x 31.5“) 900 x 900 (35.4“ x 35.4“)Capacity, t/h 200 250 330 650Final grain size, mm 0/45 - 0/100 (0/1.7“ – 0/3.9“)0/45 - 0/100 (0/1.7“ – 0/3.9“)0/63 - 0/120(0/2.5“ – 0/4.7“)0/63 - 0/120(0/2.5“ – 0/4.7“)Intake opening, mm 670 x 1020 (26.4“ x 40.2“)850 x 1360 (33.5“ x 53.5“)950 x 1360 (37.4“ x 53.5“)970 x 1660 (38.2“ x 65.4“)Rotor diameter, mm 1000 (39.4“) 1000 (39.4“) 1330 (52.4“) 1380 (54.3“)Weight, t 32 (70,546 lbs) 39 (85,978 lbs) 63 (138,888 lbs) 92 (202,821 lbs)Drive power, kVA 225 225 400 600Transport dimensionsLxWxH, m12.10 x 2.60 x 3.40(39‘8“ x 8‘6“ x 11‘2“)14.10 x 2.55 x 3.70(46‘3“ x 8‘4“ x 12‘2“)19.10 x 3.20 x 4.12(62‘8“ x 10‘6“ x 13‘6“)21.40 x 3.60 x 4.20 (70‘3“ x 11‘10“ x 13‘9“)Comment: RCI ... Impact crusher | T ... Tracks | V ... Pre-screeningMOBILE IMPACT CRUSHERS –FLEXIBLE ALL-ROUNDERS> Application: primary and secondary crushers> Field of application: natural stones and recycling> Drive: Diesel-electric The series of mobile impact crushers made by MFL and SBM are easy to maintain. Thanks to hydraulic folding of the crusher housing parts, changing wear parts is very simple. Hydraulic servo gap adjust-ment makes setting the crusher gap and adapting to varying operating conditions quick and easy. 05MOBILE TRACK-MOUNTEDIMPACT CRUSHERS Remax 1111 ECO/MAXI Remax 1312 ECO/MAXI Remax 1313 ECO/MAXIFeed size, mm 700 x 700 (27.6“ x 27.6“) 800 x 800 (31.5“ x 31.5“) 1000 x 1000 (39.4“ x 39.4“)Capacity, t/h 200 300 400Final grain size, mmECO 0/45 - 0/120 (0/1.7“ – 0/4.7“) 0/45 - 0/150 (0/1.7“ – 0/5.9“) 0/63 - 0/200 (0/2.5“ – 0/7.9“)MAXI 0/22 - 0/63 (0/0.8“ – 0/2.5“) 0/22 - 0/63 (0/0.8“ – 0/2.5“) 0/22 - 0/63 (0/0.8“ – 0/2.5“)Intake opening, mm 1020 x 760 (40.2“ x 30“) 1260 x 840 (49.6“ x 33“) 1260 x 1030 (50“ x 40.5“)Rotor diameter, mm 1000 (39.4“) 1160 (45.6“) 1280 (50.4“)Weight, tECO 33 (72,751 lbs) 41 (90,388 lbs) 62 (136,684 lbs)MAXI 38.5 (84,876 lbs) 46.5 (102,513 lbs) 74 (163,139 lbs)Drive power, kVA 250 300 410Transport dimensionsL, ECO/MAXI x W x H, m13.5 / 15.5 x 3.00 x 3.75(44‘3“/ 50‘10“ x 9‘10“ x 12‘4“)13.5 / 15.5 x 3.00 x 3.75(44‘3“/ 50‘10“ x 9‘10“ x 12‘4“)17.0 / 19.5 x 3.40 x 3.75(55‘9“/ 63‘12“ x 11‘2“ x 12‘4“)Comment: Remax … Mobile track-mounted crushing plant I ECO … Basic version I MAXI … Version incl. screening unitMOBILE IMPACT CRUSHERS –FLEXIBLE ALL-ROUNDERS06Impact Crushers – Options – Mounted screening machine – Pre-screening conveyors– Grinding track– Change-over switch for generator or mains operation – Over band magnetic separator – Belt weigher with printer – Diesel filling pump– Diesel particle filter – Service hoist– Dolly transport systemSpecification of the gap width per grain-size distri-bution curve in the diagram: S1: 25 mm S2: 30 mm S3: 40 mm S4: 50 mm S5: 60 mm S6: 80 mm S7: 100 mmGrain size (mm)Through fraction (%)Specification of the gap width per grain-size distribution curve in the diagram: S1: 6 mm S2: 8 mm S3: 10 mm S4: 16 mm S5: 20 mm S6: 25 mm S7: 30 mmMOBILE CONE CRUSHERS –PERFECT FINE TUNERSOur mobile cone crushers are the perfect solution for secondary and tertiary reduction of hardest rocks. Depending on your demands, these sturdy and low-maintenance secondary crushers can be supplied with various crushing tools. 07Cone Crushers - Options– Various crushing tools – Change-over switch for generator or mains operation – Belt weigher with printer– Diesel filling pump– Diesel particle filter– Dolly transport system> Application: secondary and tertiary crushers> Field of application: natural stones > Drive: Diesel-electricMOBILE TRACK-MOUNTEDCONE CRUSHERS CC 80 T CC 102 T Remax 1100 CONEFeed size, mm 160 x 160 (6.3“ x 6.3“) 180 x 180 (7“ x 7“) 200 x 200 (8“ x 8“)Capacity, t/h 145 220 250Final grain size, mm 0/12 - 0/60 (0/0.5“ – 0/2.3“)0/10 - 0/70(0/0.4“ – 0/2.8“)0/25 - 0/70(0/1“ – 0/2.8“)Weight, t 28 (61,728 lbs) 40 (88,183 lbs) 41 (90,388 lbs)Drive power, kVA 225 250 300Transport dimensionsLxWxH, m11.50 x 2.50 x 3.20(37‘9“ x 8‘2“ x 10‘6“)11.50 x 3.00 x 3.65(37‘9“ x 9‘10“ x 11‘12“)20.10 x 2.80 x 3.40(65‘11“ x 9‘2“ x 11‘2“)Comment: CC, CONE ... Cone crusher | Remax ... Mobile track-mounted crushing plant | T ... track undercarriageGrain size (mm)Through fraction (%)MOBILE SCREENING PLANTS –PROFESSIONAL SORTERS> Application: natural stones and recycling materials> Drive: Diesel-electricScreening plants are equipped with a 2-deck screening machine covered as standard by spring steel wire cloth or pressure weld grid. The plants can be connected to our mobile crushing plants. Optionally, the screen can be driven directly via the Diesel engine of the crusher. Screening Plant – Options– Special screen cloths, eg. rubber or plastic coatings, perforated plates– Change-over switch for generator or mains operation – Belt weigher with printer08– Drizzle devices– Diesel filling pump– Diesel particle filter– Dolly transport system MOBILE TRACK-MOUNTEDSCREENING PLANTRescreen1300 x 4200 - 2DRescreen1600 x 4300 - 2DRescreen1600 x 5000 - 2DRescreen1800 x 5000 - 2DScreen size, mm 1300 x 4200 (4‘3“ x 13‘9“)1600 x 4300(5‘3“ x 14‘1“)1600 x 5000 (5‘3“ x 16‘5“)1800 x 5000(5‘11“ x 16‘5“) Capacity, t/h 450 600 675 750Weight, t 25.5 (56,217 lbs) 29.5 (65,000 lbs) 36 (79,365 lbs) 39 (85,980 lbs)Drive power, kVA 105 105 105 105Transport dimensionsLxWxH, m13.20 x 2.90 x 3.60(43‘3“ x 9‘6“ x 11‘9“)12.50 x 3.00 x 3.20(41‘ x 9‘10“ x 10‘6“)16.20 x 3.00 x 3.45 (43‘3“ x 9‘6“ x 11‘9“)17.15 x 3.20 x 3.55 (56‘3“ x 10‘6“ x 11‘8“)Comment: Rescreen … Mobile track-mounted screening plant I 2D … 2-deck-screenMOBILE SPECIAL SOLUTIONS –CUSTOMISED SPECIALISTSMaterial, capacity, final grain size – these requirements are fulfilled by our mobile plants. Our distinctive orientation by our clients’ tasks is reflected by implementing individual and customised solutions. Therefore, our plants meet all your demands.Tailor-made Possibilities– Mobile hard rock impact crusher on tracks– Mobile impact crusher on tracks with 2.5-deck screening machine– Mobile impact crusher on tracks with scalper, screen, circulation conveyor and swivelling main discharge conveyor– Mobile jaw crusher on tracks with roller grizzly– Mobile roll crusher on tracks– Mobile trommel screen on wheels– Mobile non-ferrous separators on wheels– Semi-mobile tertiary impact crusher– Semi-mobile screening plant– Mobile solutions in containers09PRODUCT PORTFOLIO> Crushing technology> Classifying technology> Conveying technology> Wet processing> Mobile concrete mixing plantsThe high-performance product portfolio of MFL and SBM comprises additionally to mobile plants also stationary plants, individual machines and mobile concrete mixing plants. We also offer con-sulting and implementation services for modernisations of our own machines and plants or plants from other manufacturers, and carry out repairs of all kinds.From one single hand– Competence in process engineering– Design– Planning– Manufacture– Assembly, Set-up– Training– After-Sales-Service 10OUR POWERFUL PERFORMANCEMFL and SBM belong to the powerful MFL Group represented by distribution partners or sales offices in more than 50 countries all over the world. The MFL Group comprises:11> Maschinenfabrik Liezen und Gießerei Ges.m.b.H.> Christian Pfeiffer Maschinenfabrik GmbH> SBM Mineral Processing GmbH> Maschinenfabrik Liezen Faserzementanlagen GesmbH> Mali GesmbH> Rabofsky + Partner Engineering GmbH> Cut Technik Zuschnitt GmbH© KREINERarchitektur ZT GmbH/Mirja Geh© KREINERarchitektur ZT GmbH/Mirja GehOder wenden Sie sich an einen unserer Vertragspartner in Ihrer Nähe.Maschinenfabrik Liezen und Gießerei Ges.m.b.H. Werkstraße 58940 Liezen, AustriaPhone: +43 3612/270-1300mineralprocessing@mfl.atwww.mfl.atWE ARE HERE TO HELP YOU WHENEVER YOU NEED USSBM Mineral Processing GmbHOberweis 4014664 Oberweis, AustriaPhone: +43 3612/2703-0office@sbm-mp.atwww.sbm-mp.atWE BREAK THEM ALLTechnical modifications reserved, 08/2012