Mini Recycling In-A-Box - Brochure

RECYCLING MINI ”IN-A-BOX” EPS / EPP / EPE / ARCEL / NEOPOR HOPPER OPENING: 900X600 MM EPS beads ready to be recycled EPP beads ready to be recycled. 2010/05-2010/05 R02E If you need to treat EPS/EPP/EPE/ARCEL pieces so they can be recycled in a production. The only system on the market, where you have a pre-crusher/granulator, a dust separation unit, a cyclone vent-ing and a dust compactor built into one unit. To recycle by replacing new raw material is the best eco-nomical way, because you gain up to 80-90% of the origi-nal value of the raw material. High rates of reusability. With shape material 10-20% can normally be reused without any problems.(even more when using a KBM Styromix) and 20-50% or even 100% by block - depending on the equipment available to mould. Whole pieces are precrushed and granulated into individ-ual beads, the dust is separated, the beads are conveyed to a storage silo and the extracted dust is compacted. ALL IN ONE BOX Makes individual beads with very little dust generated (which is removed) and the final product can be used to mix into a production again to replace beads of new raw material. Very easy installation. Only connect the power and the ducting to the storage silo. Can easily be moved around by a forklift or similar. The outer parts can be taken off in a very short time and the recycling box can now be put on a truck or into a standard container for easy transportation where it fits in. Due to the unique KBM design of the granulator only 5-7% EPS dust is generated by granulating to individual beads. The very efficient dust separation ensures that there is no production stops afterwards due to problems with blocked core vents. Unique low-maintenance cyclone venting system which ensures that you have sufficient venting for a good dust separation without a lot of venting bags to clean. Technical Data: Capacity/hour EPS: (Granulated and dust extracted EPS) Sieve with 6 mm holes (shape): 6-8 m3 (210-280 ft3) Sieve with 10 mm holes (block): 9-10 m3 (315-350ft3) Sieve with 12 mm holes (block): 12-13 m3 (420-455 ft3) Capacity/hour EPP: (Granulated and dust extracted EPP) Sieve with 6 mm holes (EPP): 60-100kg (27-220 lbs) Sieve surface: 0.9 m2 (9.7ft2) Space required approx. 6 m2 (65 Ft2) Measurements: L x W x H Fully mounted: 2.23x2.73x3.56 m (88x108x140") Dismounted for transport: 2.23x2.23x2.22 m (88x88x87") Storage silo (6): 2.0x2.0x6.0 m (80x80x240") (Any size available) Size Silo bag: 2.0x2.0x4.0 m (80x80x160") (Any size available) (approx. 17 m3/600 ft3) Pipe connections: 160 mm (6") Hopper opening: 900x600mm (36x24") Reuseable EPS material after recycling: min. 93-95 % Extracted EPS dust and fines: max. 5-7 % Dust content after dust separation: max. 1 % (Experienced by EPS granulated on a KBM granulator.) Electrical load: EPS EPP Recycling "in-a-box" 18.4 Kw 31.9 Kw Voltage: 3x400V/50Hz, 3x480V/60Hz or other voltages. How to reuse in practice: Use the KBM Styromix mixing unit to make a very accurate mixing directly on the moulding machine. Increases the mixed ratio possible by avoiding demixing of new and recycled material and is very easy to operate. SUBJECT TO ALTERATIONS Output to silo Input EPS/EPP pieces Screen change Low maintenance venting system Dust compactor