Model M - Medium Size Catalytic Converters Brochure

Natural Gas | Diesel | Dual-FuelEmission Control SolutionsRICE NESHAPComplianceCUSTOM ENGINEEREDCatalytic Silencers500 to 10,000 hp• Vertical catalytic silencers for site specific requirements• Ground access for catalyst elements• Engineered to fit directly into the exhaust system of an existing plant• Designed for meeting site specific structural loads, including wind and stack• Designed for site specific sound attenuation• Available in stainless steel or mild steel• Available with special surface coatings and insulation optionsQUICK-LID®Catalytic Converters300 to 3,000 hp• Available with high efficiency brazed and non-brazed metal catalyst elements• Stainless steel catalyst housings • Fast delivery and easy servicing of catalyst elements • Patented system for gasket-free sealing of catalyst elementsRICE NESHAPYour compliance toolkit at a glance from the leader in emission control solutions…Are you ready for RICE NESHAP? With the recent passing of the US EPA rule for reciprocating internal combustionengines to meet the national emission standards for hazardous air pollutants (commonly called the RICE NESHAP rule),many existing in-service engines will require retrofit with catalytic emission control.When it comes to upgrading industrial engines in gascompression, power generation and co-generation,DCL is the world leader in engineered catalystsystems, with thousands of successful installations inNorth America, Europe and Asia.DCL catalyst systems are specifically designed forlong term, problem free operation under the harshestenvironments for heat, vibration and catalyst fouling.DCL experience not only includes modern highspeed engines, but extends to old legacy engines,compressor integrals, engines with high oilconsumption, and a wide variety of liquid and gaseous fuels.In fact, we’ve engineered catalyst systems for just about every type ofengine and application out there. When it comes to RICE NESHAPcompliance, your company’s environmental reputation is at stake. Call theworldwide experts who know how to do it right. Call DCL.MINE-X®Catalytic Converters50 to 700 hp• High efficiency brazed metal catalyst elements• Simple and effective v-clamp design for easy servicing • Modular design easily accommodates more catalyst elements• Heavy gauge stainless steel constructionMETALCOR®Catalyst ElementsAll Sizes• Manufactured by DCL, the leader in catalyst elements for stationary engines• Metal substrates, brazed and non-brazed designs• Available in any customer specified shape and size• Most models in stock in the USA and available right awayRC™Catalytic Converters3,000 to 10,000 hp• Custom engineered reactor housings for largestationary engines• Available in mild and stainless steel options• Engineered for site specific installations• Available in top and side load options for catalyst elementsQUICK-LID®Catalytic Silencers300 to 3,000 hpCATALYST MONITORExhaust Logging• Ensures compliance with RICE NESHAP monitoring regulations• Software comes factory set; no setpoint entry or programming required• Multi-channel monitoring, including temperature and pressure drop• Modbus RS-485 communications protocol• Extract data to laptop computer for detailed analysis • Complete kit, including sensors, fittings and NEMA 4 enclosure• Available with high efficiency brazed and non-brazed metal catalyst elements• Stainless steel catalyst housings with integrated silencer• Patented system for gasket-free sealing of catalyst elements• Available in industrial, critical and hospital grade silencing options Summary of RICE NESHAP Emission Standards for 2013*Engine Type Source Standard*For complete details, contact DCL or refer to US EPA literature for 40 CFR, Part 63, Subpart ZZZZ.Spark Ignited 2SLB Area Source Management PracticesMajor Source, 100-500 hp 225 ppmv COSpark Ignited 4SLB Area and Major Sources, > 500 hp 47 ppmv CO or 93% CO reductionMajor Source, 100-500 hp 47 ppmv COSpark Ignited 4SRB Area Source, > 500 hp 2.7% ppmv CH2O or 76% CH2O reductionMajor Source, 100-500 hp 10.3 ppmv CH2OCompression Ignited, non-emergency, Area and Major Sources 230 ppmv CO100-300 hp Compression Ignited, non-emergency, Area and Major Sources 49 ppmv CO or 70% CO reduction300-500 hpCompression Ignited, non-emergency, Area and Major Sources 23 ppmv CO or 70% CO reduction> 500 hpCompression Ignited, emergency Area and Major Sources Management PracticesDCL International Inc. – Preserving and Improving the Quality of the Air We Breathe DCL International Inc. is a global leader in the engineering, manufacturing andsupporting of advanced emissions control technology for stationary and mobileindustrial engines. Our products – which include oxidation and three-way catalysts,silencers, particulate filters, SCR systems and accessories – are used worldwide inthe material handling, construction, mining, gas compression and power generationmarkets.DCL’s dedicated industrial focus is unique in the emissions controlindustry. To meet the specialized needs of the industrial market, weadopt an integrated approach, bringing together product development,design, manufacturing and testing all under one roof. This single-sourcecapability enables us to provide better engineered emissions solutionsthat deliver outstanding performance, longer life and lower cost ofownership. Our superior product quality has made DCL the choice ofcustomers around the world.Head OfficeDCL International Inc.241 Bradwick Dr.Concord, ON L4K 1K5CanadaTel: 1-905-660-6450Toll Free: 1-800-872-1968Fax: 1-905-660-6435info@dcl-inc.comwww.dcl-inc.comISO 9001:2008 RegisteredRegional Office – USADCL America Inc.1990 North California Blvd.8th FloorWalnut Creek, CA 94596U.S.AToll Free: 1-877-897-9759info@dclamerica.comwww.dcl-inc.comRegional Office - EuropeDCL Deutschland GmbHIm Haindell 165843 Sulzbach am TaunusDeutschlandTel: 49-5149-207-488info@dcl-inc.de www.dcl-inc.de