Model SCK - Single Mechanical Seals - Brochure

Richter Heavy-dutyChemical Process PumpSCKReinforced shaft and bearing pedestal for long service lifePFA/PTFE, PE-UHMWNew: Highly permeation resistant PFA-P liningSCK2Richter SCKchemical process pumpFields of applicationCorrosive, pure and contaminated media in the chemical, pharmaceutical and petrochemical industries, in metal processing, waste disposal and recycling etc.• when stainless steel is not sufficiently resistant• alternatively to expensive Hastelloy, Monel, tantalum pumps• when anti-adhesive surfaces are important.The SCK is particularly economical and reliable with• less environmentally critical or hazardous media as pumps with single mechanical seals are lower priced than sealless pumps• high solids-laden, gas-containing or other problematic media especially when sealless pumps are unsuitable• badly lubricating media: gas-lubricated mechanical sealsDesignSingle-stage, plastic-lined, frame-mounted chemical process pump of heavy-duty design. Dimensions to EN 22 858/ISO 2858.Size 25-25-100: Close-coupled design for flange motor.Flanges with holes drilled to ISO 7005-2/PN 16.On request drilled to ANSI B16.5 Cl.150, JIS or BS.Wetted materialsLining: PFA, PTFE, PE-UHMW, PFA antistatic, highly permeation-resistant PFA-P. Mechanical seal: SSiC/SSiC, Al2O3/PTFE glass etc.Type codes, materials• Frame-mounted design SCK/...• Close-coupled design (only 25-25-100) SCK-B/...• Perfluoroalkoxy (PFA), polytetrafluoroethylene (PTFE) .../F• Polyethylene, ultra-high molecular (PE-UHMW) .../E• Antistatic linings PFA …/…-L• Highly permeation-resistant lining (PFA-P) .../F-PPressure-bearing parts Ductile cast iron EN-JS 1049. Mechanical seal housing made ofstainless steel.Operating range50 Hz operation 60 Hz operationFlow rates 0.1-300 m3/h 0.1-300 m3/h (1,320 US gpm) (1,320 US gpm)Delivery heads up to 90 m LC (300 ft) up to 110 m LC (360 ft)• Operating temperatures: -60/+180 °C (-75/+360 °F) with PFA/PTFE• Operating pressure: up to 16 bar (235 psi), depending onoperating temperature • Solids: depend. on pump design. Vortex pump SCK-X up to 50 %.? Semi-open or closed impeller• Semi-open with curved vanes asstandard feature• Closed impeller with optimisedhydraulics when a particularly lowpump NPSH is required• Large metal core for reliabletorque transmission• Secured against loosening if thepump is started up in the wrongdirection of rotation • With back vanes to offset axial thrust.The SCK satisfies the requirements of DIN/ISO 5199:The shaft deflection is reduced to a very low levelowing to the reinforced pumpshaft and the sturdy bearing pedestal: - The mechanical seal and rollingbearings last much longer than in a standard pump.- Also suitable for critical conditionssuch as cavitation, low flow rate, large head, high density.• The SCK can also be modified at a later date for high solids and gas-laden media as well as self-priming operation.3SCK3? Thick-walled PFA/PTFE, PE-UHMW liningsof the ductile cast iron housing• Armouring bears system pressure and pipe forces. No need for expansion joints • Virgin lining without fillers, full chemical suitability and opti-mum quality assurance.See also page 7.New: PFA-P highly permeationresistant lining.? Very sturdy one-piece ductilecast iron bearing pedestalStandard feature: rolling bearingstype 2RS with high load rating:• long-life grease lubrication, grease chambers outside onboth sides to protect againstcorrosion• optional oil-bath lubrication• stainless steel labyrinth disc protects rolling bearings in caseof mechanical seal leakage.? Internal and external mechanical seals(illustrated: Richter RG-4 stationarydouble seal, internal, specially forsolids-laden and crystallising media).The Richter chemical mechanical sealsRG-1, RG-2 and RG-4 have been tried and tested in practice formany years.New: Cartridge seal RG-5Alternatively, all standard-compliantmakes (DIN 24960), e. g. Crane, Burgmann, Chesterton etc.:• single/double mechanical seals• designs for solids contents• gas-lubricated seals• lip sealsFor examples, see pages 4 and 5.? Back plateA special back plate was designedfor the stationary internal sealsRichter RG-4 and Richter RG-5:• open seal chamber promotesthe discharge of solids• flushing bores ensure goodmedium circulation• flow-breakers prevent abrasivemedium turbulence.With conventional external mecha-nical seals: standard back plate with replace-able or vacuum-proof anchoredlining.Shaft sleevemade of Al2O3, optionally e.g. SSiC,Hastelloy, tantalum etc.The stainless steel cup spring assembly ensures leak-tight sealingbetween impeller and shaft sleeve.? Deflection-resistant pump shaftLarge shaft diameter, also in the area of the mechanical seal,ensures very smooth running and low shaft deflection – even in Q/H boundary conditions.162455SCK4Frequently used mechanical seal versionsThe mechanical seal technology suitable for the SCK covers the entire range from reasonably priced,single-acting seals up to complex self-lubricated orexternally lubricated and remotely monitored double-acting sealing systems.As a result, a mechanical seal pump can also be usedin difficult operating conditions and for hazardousmedia. The most common versions are illustrated onthese pages. Other versions and makes, thermosiphonand liquid sealing systems etc. on request.Stationary mechanical seals Richter RG-4 and RG-5Main application: solids-laden and crystallising media. The internal seals RG-4 and RG-5 are metal-free on thewetted side. They are combined with a special back plate:• flow-optimised sealing chamber and flushing boresprevent clogging by solids.• centrifugal force keeps particles away from the sealsurface.• flow-breakers prevent abrasive turbulence.Single mechanical seal RG-4For media which do not crystallise and are not environ-mentally hazardous. Low to medium solids contents.Further information:See special publication „Mechanical seals for solid-containing and crystallising media“Single mechanical seal RG-4Cartridge double mechanical seal RG-5, with quench/liquid seal With quench: For media which tend to crystallise oncontact with the air or cause sedimentation and are notenvironmentally hazardous. Also if there is a risk of freezing, dry running and with highly odorous media.With liquid seal: In addition, also for media with highersolids contents, crystallising or environmentally hazard-ous media.Double mechanical seal RG-4, with quenchImpellerDouble mechanical seal RG-5, with quench + liquid sealDouble mechanical seal RG-4, with quench/liquid sealImpeller ImpellerSCK5Single mechanical seal as bellows-type seal e.g. Richter RG-1, Crane 10 T etc. in various materialcombinations. With acrylic glass splash guard. Optionallywith PFA splash guard and integrated leakage collectingconnection.Single mechanical seal, liquid-sealed, with internal PTFE lip sealSpecially intended for solids-laden and crystallisingmedia. Lips and sealing pressure prevent the ingress of solids and sedimentation.Double mechanical seal to DIN 24960e.g. Crane 59U/59U, Burgmann M7FS2/M7S2 etc. invarious material combinations. Optionally with pumpingscrew. Mechanical seal housing made of stainless steel.PFA splash guard housing for internal and external single mechanical seals Reliable collection of a mechanical seal leak which canbe specifically drained from the collecting connection. For mechanical seals with an outside Ø of up to 95 mm(3.74”).Single mechanical seal as bellows-type seal Double mechanical seal to DIN 24960Single mechanical seal with internal PTFE lip sealImpeller ImpellerImpellerImpellerPFA splash guard housing with leakage collecting connectionSCK6SCK seriesFig.: for external mechanical seal Impeller: semi-open (top) and closed (bottom)Back plate: lining replaceable (top) or anchored vacuum-proof (bottom)The bearing pedestal of size 25-25-100 in frame-mounted and close-coupled design differs from the above illustration.321932950555330160161501230524210930100415122401 550 321 361Parts and materialsMaterialDesignationPart No.100Housing armouring Ductile cast iron EN-JS 1049 (0.7043)/ASTM A395Housing lining PFA/PTFE, PE-UHMW, PFA antistatic, highly permeation-resistant PFA-P122 Blind cover Ductile cast iron EN-JS 1049 (0.7043)/ASTM A395160 Back plate Ductile cast iron EN-JS 1049 (0.7043)/ASTM A395161 Back plate lining PFA/PTFE, PE-UHMW, PFA antistatic, highly permeation-resistant PFA-P210 Shaft Stainless steel 1.4057230 Impeller PFA/PTFE, PE-UHMW, PFA antistatic, highly permeation-resistant PFA-P,metal impeller core321 Radial ball bearing330 Bearing pedestal Ductile cast iron EN-JS 1049 (0.7043)/ASTM A395361 Rear bearing cover Steel 1.0601401 Housing gasket PTFE415 Centering gasket PTFE501 Ring, 2-piece Stainless steel 1.4571524 Shaft sleeve Al2O3, SSiC, Hastelloy etc.550 Washer Stainless steel555 Labyrinth disc Stainless steel930 Locking unit Spring steel932 Circlip Spring steel950 Cup spring Stainless steelw/o No. Bolts, nuts Stainless steel7SCKThe pump housingwith ductile cast iron armouring toEN-JS 1049/ASTM A395 absorbs all hydraulic and pipe forces to DIN/ISO 5199/Europump 1979. In con-trast to partially or non-armoured plastic pumps, no expansion jointsare required. Flanges with service-minded through holes to ISO/DIN,ASME/ANSI, BS, JIS etc.Available on request:• housing drain, can also be used as a flushing and monitoring con-nection• heating jacket, e. g. for crystallisingor polymerising media. Can also beretrofitted.Semi-open impeller with curved vanesThe large metal core ensures thedimensional stability of the impeller,even at elevated temperatures andhigh flow rates.Optionally closed impellers, e.g. inthe event of NPSH problems.Axial forces reduced by back vanes,increasing the service life of the rota-ting components.The lining is seamless; the metal coreis protected by thick-walled plastic.The impeller is secured againstloosening if the pump is started up in the wrong direction of rotation or in the case of back-flowing media. Important optionsWith the options package of the SCKthe standard versions can also be tailored to specific and particularly difficult operating conditions. • Heating jacket for mechanical sealand pump housing• Thermosiphon and liquid sealingsystems• Temperature, rolling bearing andmotor load monitors• Self-priming (SCK-S) and vortexversions (SCK-X)Thermosiphon and liquid sealing systemsPump housingSemi-openimpellerClose-coupledpumpClose-coupled pump SCK-BThe size 25-25-100 is also available as a close-coupled versionwith flange motor. For space reasons this close-coupled pumpcan only be provided with an external single mechanical seal butthe frame-mounted design 25-25-100 can also be fitted withexternal single and double mechanical seals.SCK8Performance curves 13 sizes from 25-25-100 to 150-125-315 are available for a pumpdesign to suit your application.This range offers suitable pumpsizes both for applications in smallproduction and test plants as well asfor conveying large volume flows.Delivery heads which exceed theSCK performance range can becovered by the Richter series MNK,Richter process pumps SCK are available for the performancerange up to 300 m3/h (1,320 US gpm) and up to 90 m(300 ft) LC at 2,900 rpm. The SCK attains heads of up to 110 m (360 ft) LC at 3,500 rpm.MNKA and MPB (up to 600 m3/h/2,640 gpm and 140 m LC/460 ft).The curves relate to a viscosity of1 mm2/s.7 50 100 20021 302015105430,1 300150-125-31580-50-25025-25-16025-25-10080-50-20065-40-20050-32-160 125-100-250125-100-20080-50-160 125-80-20050-32-20050 100 200 500 (US gpm)5 10 20 100080-50-315(m3/h)701005040302010580603020158654321104060(m) (ft)Capacity – 1450 rpm (50 Hz)Total head – 1450 rpm (50 Hz)7050201510753301007 50 100 20021 3020151054350 100 200 500 (US gpm)5 10 20 10000,1 30025-25-10080-50-16050-32-16025-25-16065-40-20050-32-200125-80-200125-100-200125-100-25080-50-250 80-50-200(m)1503007050302010200100(ft)Capacity – 2900 rpm (50 Hz)Total head – 2900 rpm (50 Hz)(m3/h)25-25-10080-50-16050-32-16025-25-16050-32-20080-50-20080-50-25065-40-200125-80-25020010070503020300150(m)Total head – 3500 rpm (60 Hz)7 50 100 20021 3020151054350 100 200 5005 10 20 10000,1 300 (m3/h)(US gpm)(ft)Capacity – 3500 rpm (60 Hz)806030201510834012010015070503020105150-125-31580-50-25050-32-20025-25-160 50-32-16080-50-200125-80-20080-50-16065-40-200125-100-200125-100-25025-25-10080-50-315(m)7 50 100 20021 3020151054350 100 200 5005 10 20 10000,1 350 (m3/h)(US gpm)(ft)Capacity – 1750 rpm (60 Hz)302015865432110604070Total head – 1750 rpm (60 Hz)SCK9Conveyance of solids and gas-laden mediaWith low solids contents it is frequently sufficientto merely install an internal or external liquid-sealed double mechanical seal with SSiC siliconcarbide sliding surfaces.The vortex version SCK-X with an internal doublemechanical seal RG-4 permits solids contents of up to 30 % by vol., in specific cases even upto 50 % and particle sizes of up to 10-20 mm (2/5 –4/5”), depending on the pump size.The SCK-X is also ideally suited for media with long-fibre constituents and with gas contents of up to 5 %.Vortex pump SCK-X The semi-open special vortex impeller is located outside the main flow:• more space in the pump housing for largerparticles• milder conveyance of the medium• longer service life thanks to minimised abrasion.More detailed information:• publication “Vortex Pump”• publication “Mechanical seals for solid-containingand crystallising media”Dimensions for frame-mounted and close-coupledpumpsFrame-mounted SCK25-25-10025-25-16050-32-16050-32-20065-40-20080-50-16080-50-20080-50-25080-50-315125-80-200125-100-200125-100-250150-125-3152525505065808080801251251251502525323240505050508010010012580808080100100100125125125125140140385385385385385385385500500500500530530132132132160160160160180225180200225280160160160180180180200225280250280280355242424242424243232323242425050505050505080808080110110164646525449579498106110120160DNDDNS a f h1 h2 d lPump size Flanges Pump Shaft end Weightapprox. kg(withoutdrive)All dimensions in mmaDNsf1d 1825-25-100 25 25 80 275,5 132 160 80 15200f1 h1 h2 d1aDNS DNDClose-coupled SCK-BAll dimensions in mmPump size Flanges Pump MotorsizeWeightapprox. kg(withoutdrive)Close-coupled pump dimensions depending on motorh 2h 1DNDdDNsfaIRichter = TM Richter Chemie-Technik GmbHSCKPresented by:10Publication No. 695en 05.09 © Richter Chemie-Technik GmbH. Subject to change without notice. Printed in Germany.Other Richter process pumpsRichter magnetic drive and mech-anical seal pumps are – just likeRichter chemical shut-off and controlvalves – at home in a host of differentchemical and related processes.This pump range also includes morespecialised designs. The plant oper-ator can thus choose from Richterpumps even for difficult applications.Close-coupled pumpsas a space-saving alternative. 0.1 to 80 m3/h (0.4-350 US gpm) andup to 115 m (380 ft) LC at 2,900 and3,500 rpm.Self-priming pumpsfor emptying containers and basinsfrom the top. Suction height up to 6 m (20 ft) WC, suction back pressure up to 18 m (59 ft) WC. Up to 33 m3/h (145 US gpm) and 40 m(130 ft) LC at 2,900 and 55 m (180 ft)at 3,500 rpm.Magnetic drive pumps• to EN 22858/ISO 2858 up to600 m3/h (2,640 US gpm) and90 m (300 ft) LC at 1,450/2,900 rpm • to ASME B73.3 for ANSI plants, up to 90 m3/h (395 US gpm) and140 m (460 ft) LC at 3,500 rpm.Vortex pumpsfor solids contents up to 50 %, lumpyparticles and gas contents of up to5 %. Up to 200 m3/h (880 US gpm)and 85 m (280 ft) LC at 2,900 rpmand 120 m (395 ft) at 3,500 rpm.Peripheral pumpsfor lower flow rates at high heads.0.1-5 m3/h (0.4-22 US gpm) and up to 115 m (380 ft) LC at 2,900 and3,500 rpm.Richter Chemie-Technik GmbHOtto-Schott-Str. 2, D-47906 Kempen, GermanyTel. +49 (0) 2152/146-0, Fax +49 (0) 2152/146-190www.richter-ct.com, richter-info@idexcorp.com