Modular Pump House Pre-engineered Plant Brochure

Modular Pump House Pre-engineered Plant Standard Features: Model # MPH P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep TYPICAL SPECIFICATIONS System Configuration Simplex, Duplex, Triplex, or Quadraplex System Controls Pressure, Temperature, Flow, or Other Pump System Variable or Constant Speed Standard Power 460 V (Other Voltages Available) Based Upon Customer Requirements Working Pressure 100 to 1000 psig (6.8 to 69 barg) Working Temperature < 400 deg F (< 205 deg C) Dimensions EnviroSep MPH, Modular Pump House, is a UL-Listed, factory engineered and manufactured Mechanical Room utilized in any commercial, industrial, or municipal fluid handling application. The Model MPH provides a Lower Cost alternative to site-built Pump Houses while avoiding costly project delays. All components required to integrate a stand-alone Pump House are included, eliminat-ing site coordination, and negating start-up irregularities. Being custom-engineering by EnviroSep, enables the owner to specify key components from a range of manufacturers that meet performance needs. EnviroSep factory service personnel, who have followed the project from inception, perform Site Start-up eliminating errors from multiple hand-offs. The Model MPH is controlled by a non-proprietary, Programmable Controller, providing the best system operat-ing efficiency. Variable Frequency Drives may be incorpo-rated with Manual or Automatic Bypasses. A User-friendly, Color Touch Screen Operator Interface is utilized for simple operation. Factory Engineering staff are available to assist facility owners or engineers in conceptual development and planning. www.envirosep.com • Energy-Efficient Variable Speed or Constant Speed Pumps • Integrated Pumping System—Programmable Controller • System Accessories including Isolation Valves, Instrumentation, and Auxiliary Tanks • Variable Frequency Drives & Integrated Controller, with Touchscreen Interface • Differential Pressure, Temperature, & Flow Transmitters • Communication Interface to Building Management System • Environmentally-controlled Building Enclosure with Single-point Power Connection Options: • Internet Connectivity for Remote System Monitoring • Building Air Conditioning and Heating • Exterior Power Disconnect • Vibration Isolation & Flexible Connectors • System Supply or Side-stream • Stand-by Power Generator • Chemical Treatment and Control System • System without Building Enclosure • Specific Performance Criteria (Upon Request) Pressure Piping Process Piping & Power Piping Unfired Pressure Vessels National Board System Type Basis of Operations Booster Pump System Pressure Water Treatment Pump System Flow/Temperature Wastewater Collection System Level/Flow Fire Pump Houses Pressure Chemical Delivery Systems Demand/Flow/Level Representative System Types Model # MPH P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep www.envirosep.com Specify the following parameters: I. System Flow = __________ GPM II. System Differential Pressure Required = ___________ psid III. System Supply Temperature = ______ oF IV. Location = ____________________ V. System Return Temperature = oF VI. System Electrical = ________V ______ Hz VII. System Volume = ____________ Gal. Note: System medium assumed to be water, unless otherwise specified. Type of System Booster Pump Water Treatment Wastewater Collection\\\\ Chemical Delivery Fuel Oil Distribution Fire Pump Other Stand-by Pump Vertical In-line Pump Split-coupled Vertical In-line Pump Closed-coupled end-suction Centrifugal Pump Auto standby pump start on lead pump failure Auto Pump Alternation Remote start connection Variable Frequency Drives Manual Bypass Automatic Bypass Remote System Monitoring Ethernet Dial-up Modem Communication Protocol Ethernet I/P Modbus RTU Siemens FLN Johnson Controls N2 BACnet (MS/TP) Lon Works Profibus DeviceNet SYSTEM OPTIONS Basis of Controls Level Constant Flow Pressure Differential Pressure Temperature Other Vibration Isolation Flexible Connectors Minimum Flow Bypass Control Valve Inline or Side-stream Filtration Centrifugal Solids Separator Multi-media Filter Self-cleaning Filter Chemical Treatment System w/ Blowdown Control Non-chemical Treatment System System Flow Meter Differential Pressure Transmitter across Pump suction/discharge Regardless of system size, temperature, pressure, fluid medium, or space requirements, EnviroSep can provide solutions to all specialized needs. Model MPH Modular Pump House Order Form Form 09-MPH Model # MPH P. O. Box 857 Georgetown, SC 29442 ? Phone: 843-546-7400 Fax: 843-546-7407 COPYRIGHT © 2008 by EnviroSep www.envirosep.com Furnish and install one EnviroSep Model MPH- [A] - [B] - [C] - [D] Modular Pump House with the system capacity of _________ GPM of _____________ (fluid) from __________psig to __________psig. KEY: [A] = Model # (GPM) [B] = # of pumps (1,2,3,etc.) [C] = Parallel (P) or Stand-by (S) pump designation [D] = Manual (M) or Automatic (A) alternation for multiple pumps GENERAL - This package shall be factory assembled with pump(s), air separator, expansion tank, triple duty valves, hydronic accessories, fabricated steel frame, interconnection piping (welded per ASME Section IX certified welders), UL-listed Industrial Control Panel factory wired for single-point field connection per NEC, (and including Variable Speed Pump Controller). PUMPS-Pump(s) shall be single, end-suction type with radi-cally split, top center-line discharge, self-venting casing. Pump construction shall be cast iron, bronze fitted and shall be fitted with a long-life, product lubricated, drip tight mechani-cal seal, with O-ring seat retainer. Impeller shaft to be 416SS fitted with a SS shaft sleeve and be supported by two heavy duty ball bearings. The design shall allow back pull out servic-ing, enabling the complete rotating assembly to be removed without disturbing casing piping connections. The pump shall be mounted on a rigid, single base plate and by flexible with guard to the motor. Seal shall be rated for continuous duty at 270oF, motor shall be open drip proof, NEMA MG-1 with 1.15 service factor VARIABLE FREQUENCY DRIVE – Variable Frequency Drive shall be variable torque AC inverter enclosed in NEMA 1 or 12 enclosure. Standard features shall include circuit breaker disconnect, Hand-Off-Auto selector switch, manual potentiometer (speed pot), door-mounted keypad, run relay contacts, fault relay contacts, and top/bottom conduit entry. Drive bypass shall be provided as standard with Drive-Off-Bypass selector switch. Class 20 overloads are included. SYSTEM CONTROLLER – Controller shall include all controls necessary to operate the system as a stand-alone system. The PLC-based controller shall be of the same manu-facturer as the Packaged Pumping System. Controller shall include Remote/Local system start capability. Acceptance of up to 16 remote 4-20 ma signals shall be provided for modula-tion of pump speed, and other optional control functions. Enclosure shall be NEMA 12 with thru-the-door disconnect. Operator Interface shall be a color touch screen type. Control-ler shall include independent PID control loop for each remote signal. AIR REMOVAL EQUIPMENT- System shall include one tangential air separator with internal stainless steel collector tube. Connections to be flanged with a rating of 150 psig. System shall be equipped with ¾” Pressure Relief Valve, ¾” Pressure Regulating Valve, ASME Compression / Expansion Tank (sized by or provide system volume and temperature difference), and tank fitting, sight glass, and tank drain con-nections to tank. TRIPLE DUTY VALVE- System shall include, on the dis-charge of each pump, a combination valve incorporating three functions in one body: tight shut-off, spring closure type silent non-slam check, and flow measured/throttling. Valve body shall be ductile iron with two ¼” NPT connections on each side of the valve seat. The valve disc shall be bronze plug disc type with high impact engineered resin seat to ensure tight shut-off and silent check valve operation. Valve stem shall be SS with flat surfaces provided for adjustment with open end wrench. SUCTION DIFFUSER- System shall include, on the suction of each pump a suction diffuser with cast iron body, outlet guide vanes and removable SS strainer. CONTROL PANEL - System shall include one (1) UL - Listed, NEMA 12, Industrial Control Panel with single-point power connection, pre-wired to all electrical components. Panel shall have thru-the-door fused disconnect; magnetic circuit breaker supplementary motor protector with fast-closing contacts, non-reversing 3-pole contactor, and variable setting, bi-metallic over-load relay for each motor; 30 mm Foundry-duty switches; 30 mm Corrosion Resistant pilot lights; control transformer; Automatic Alternator (if required). Operation of each pump shall be Hand-Off-Auto with external connection to terminal blocks. When standby pump(s) are used, the standby pump(s) shall manually/automatically (customer specified) start on primary pump failure. All internal wiring shall be placed in conduit. MAKE-UP WATER ASSEMBLY - Make-up Water Assembly shall be pre-piped and installed into system suction header; in-cluding, Self-contained, Cast Iron Pressure Reducing Valve, set @ 12 psig; Bronze isolation and bypass valves; Cast Iron Y-strainer; Bronze Backflow Preventer; System Pressure Relief Valve, set @ 75 psig; and Liquid Filled Pressure Gauge with Bronze Isolation Valve. BUTTERFLY VALVES - System Butterfly Isolation Valves shall be Lug-mounted, Cast Iron with 10-position Lever Operator for 6” and below; and Gear Operated above 6” in size. Disc shall be Al-Br or Stainless Steel. Seat material shall be Buna-N or EPDM. BALL VALVE - Isolation Ball Valves shall be Bronze 2-pc with 316L Stainless Steel Ball and RTFE seats. All Valves shall have Latch-lock lever for Lock-Out procedures. MANUFACTURER - Shall assume system liability, and per-formance guarantee and warranty all equipment on system for 12 months after initial start-up. Representative Specifications for MPH