Multiphase Pumps & Systems

A CHANGE OF PERSPECTIVEBORNEMANN MULTIPHASE BOOSTINGWHy dO COMPANIES BUy BORNEMANN MULTIPHASE PUMPS?// LAT. 24,0 // LONG. -78,0 //INTELLIGENT UPSTREAM SySTEMS FOR THE OIL ANd GAS INdUSTRy0002OPENING UP LUCRATIVE PROSPECTSINCREASEd OIL RECOVERy WITH MULTIPHASE TECHNOLOGyUNPREdICTABLE FLOWThe focus is on unpredictable flows, previously con-sidered as unprofitable. Multiphase pumps handle these with ease and at a fraction of the conventional costs.UNTREATEd STREAMThere is a Multiphase solution to suit a whole range of potential flows. Untreated products ranging from wet gas to heavy crude are pumped reliably in any situation – off-shore, subsea, thermal, conventional.In addition flaring can be avoided making this by- product available for profitable use.INACCESSIBLE ENVIRONMENTSExploiting oilfields in harsh environments and subsea. Extending the life of dying oilfields in this way is the perfect opportunity to generate a sizeable profit.The comparatively small investment and impressively low maintenance and running costs are the benefits.Unique solutions made in multiphase systems0003SEPARATORFLAREGAS COMPRESSORLIqUId PUMPGASOILSEPARATORSEPARATORGAS COMPRESSORWELLSLIqUId PUMPLIqUId PUMPLESS SEPARATIONMULTIPHASE MAkES WELLHEAd SEPARATORS OBSOLETE ANd THE PROFIT IS IN yOUR HANdLESS COSTSCONVENTIONAL STREAMMultiphase offers cost savings almost everywhere. The only equipment necessary is delivered as a complete fully-functional unit mounted on a skid. Consequently engineering and installation are straightforward and the construction period is shortened. Coming on stream could not be easier. Just connect the well, Multiphase Unit, Pipeline and Power. The proven mechanical seal and system design guarantee that Multiphase will satisfy the most stringent environmental re-quirements and work under full safety without extra investment. The Multiphase compact design also requires much smaller land-based installations, resulting in a further saving.CAPITAL INVESTMENT ANd OPERATIONAL EXPENdITURE dOWN0004STREAMLINING THE PROCESSWELLSMULTIPHASEPUMPGASOILHARVEST THE TREASURE Insert multiphase technology near or at the wellhead. Wonder in the know-ledge that the throughput of fluids, gases, solids and any mix is guaran-teed Make the most of the conven-iently situated existing plant. FOR NEW FIELdS Construct the separators and process-ing plant on land where it best suites.Appreciate the refinement and open up the accessibility UNTREATEd STREAM USING BORNEMANN MULTIPHASE TECHNOLOGyA reduced maintenance program combined with a minimal on-site replacement part store results in further savings. The near maintenance-free installation ensures a reduced manpower requirement and coupled with the high reliability leads to virtu-ally no outage. Keep the oil flowing and maximize your marginsRUNNING COSTS COULd NOT BE LOWER0005MINIMAL IMPACTPOLLUTION dOWN NEAR ZERO.LANd REqUIREMENTS REdUCEd. ENERGy SAVING.MULTIPHASE BOOSTING IS CLEAN Due to the unique Multiphase pump design there are no leakages of gas or liquid. The energy saved through the use of the previously flared gases is also a contri-bution to keeping our environment clean. Separation at source requires costly multi-transport of the separated products. The Multiphase principle of transport before separation protects the environment by consuming considerably less energy and using less land. The gases previously flared off are now available e.g. for power generation, sales, gas injection.Land-based projects: The same straightforward instal-lation and cost savings apply. Whatever the situation – permafrost, desert, jungle – Multiphase is the solution.Bornemanns contribution to the environment …… to give the nature a chance. 0006PROTECTING THE ENVIRONMENT// LAT. -3,5 // LONG. -62,5 //0007THE BORNEMANN MULTIPHASE dESIGNSELECT - PLUG IN - PUMP OUTWith the benefit of almost 20 years proven experience Bornemann offers customised performance solutions for every situation. In-house design and production and 100% workshop testing guarantee the high perfor-mance technology – essential for the oil industry.dESIGN RANGEThis highly refined version of the positive displacement principle also employs a patented machining process for the screw manufacture. Perform-ance is a function of screw diameter, pitch and speed. In addition there are special degressive screw geometries available to give a further efficiency saving of up to 25%.yOU WILL GET THE BEST SOLUTION FOR yOUR APPLICATION WITH OUR TAILOR-MAdE PUMPING SCREW dESIGN0008PERFORMANCE TO SUITEdEGRESSIVE SCREWScrews with a decreasing pitch.Reliable manufacturing process for screws with decreasing pitch.Proven increase in efficiency for multiphase service.Substantial decrease in Total Cost of Ownership by smaller drive train and lower power consumption.STANdARd SCREWThe unique rotor design enables Bornemann to maintain a short bearing span and compact pump design. The best suitable material selection for the feed screws and shafts in respect to bending and corrosion resistance. 0009COMPLETE MULTIPHASE PUMPING SySTEMSWith our experience in research & development, engineering, production and commissioning all over the world we are able to supply complete system solutions – for a wide range of perform-ance conditions and harsh ambient environmental conditions. PLUG ANd PUMP The skid mounted pump is equipped with all necessary instrumentation and transformer cabinets. You will get a complete system incl. electrical drive system with motor, variable frequency converter and transformer cabinets will undergo a complete system factory ac-ceptance test prior to shipment.Cairn Energy India - RAVVA Onshore TerminalCONTACT, CONSULT, SELECT, TRUST BORNEMANNFROM PUMPS TO SySTEMS TO SOLUTIONS0010SOLVING yOUR CHALLENGESAFETy FIRST The Bornemann system guarantees full safety and automatic operation under all circumstances.Installation of inlet and outlet f fail and fire safe ball valves Automatic shut down in case of f out of range measuring value Hard wired emergency chains fConstantly monitored multiphase f process001 1ONE SMALL STEP FOR A MAN,ONE GIANT LEAP FOR MANkINd.MULTIPHASE GOES SUBSEA. MOVE BORNEMANN MULTIPHASE TECHNOLOGy CLOSER TO THE dEEPER ANd UNdEVELOPEd RESOURCES.MAINTENANCE-FREE OIL EXTRACTION AT SEABEd LEVEL THE SHAPE OF THINGS TO COME0012CONVENTIONAL RECOVERySeparation at source, flaring and closing down wells with weakened output are wasteful and environ- mentally unfriendly. STRAIGHT TO THE SEABEdMultiphase has gone subsea. Weather and sea conditions are irrelevant. Prolonged production is a reality. The oil industry discovers new profit opportunities.THE CHANGE OF PERSPECTIVEImproved high pressure design means unlimited water depth. Superior execu-tion of pump and motor cartridges are leading the trend to maintenance-free operation. Installations at seabed will last a life-time. The oil industry will change their perspective. // LAT. 22,5 // LONG. -79,0 //0013OUR MULTIPHASE PUMPS ANd THEIR WORk ENVELOPE8923,840DIFFERENTIAL PRESSURE19275487003348032465barpsi4403083057MW 10MW 11MW 12MW 7MW 7TMW 8MW 9MWClassic Multiphase Pump4,70020,000710,0002,42010,655365,000134,000gpmBPDm³/h 8,00035,2001,200,000CAPACIT YMSL 4MSL 5MSL 611049081161623014200gpmm³/hbarpsiDIFFERENTIAL PRESSURECAPACIT YBPD 16,000WORk ENVELOPES TO SUITEDifferential pressure: up to 100 bar (1,780 psi) fGVF: 0 bis 100% fCapacity: 2 to 8,000 m³/h (300 to 1,200,000 BPD) fUnlimited temperatures and viscosities fInlet pressures down to atmospheric level fPressure rating up to 1,500 lbs fAll materials, hardened surfaces, and coatings f are possible and fulfill common standards such as NACE, PED, ASME, etc. when required.MSLSingle Well Multiphase Pump0014SELECTION CRITERIAOUR MULTIPHASE PUMPS ANd THEIR WORk ENVELOPEDIFFERENTIAL PRESSUREDIFFERENTIAL PRESSUREbarpsi26018508356104225360MPC 208MPC 268MPC 335MPC 400MPC 500MPC 630MPCMultiphase Pump CompressorSMPC 335SMPC 400SMPC 500SMPC 630SMPC 2682601861042 barpsi25360701,016701,016SMPCSubsea Multiphase Pump CompressorMPC 168MPC 133MPC 112/1334,70020,000710,0004,70020,000710,0002,42010,655365,0002,42010,655365,000gpmBPDm³/h 8,00035,2001,200,000CAPACIT YgpmBPDm³/h 8,00035,2001,200,000CAPACIT Y0015BORNEMANN SERVICES WORLdWIdEdRIVE, COURAGE, RESPONSIBILITy, RELIABILITy - THAT´S OUR TEAM SPIRIT. IN THE dESERT, AT SEA, IN ICE ANd SNOW - WE ARE EqUIPPEd FOR EXTREMES. SERVING yOU NIGHT ANd dAy - WE HAVE THE kNOW-HOW ANd MAINTENANCE CAPABILITy.Pump check fInspection fOverhaul fMultiphase testing fPreventive Maintenance fCondition Monitoring fMAINTENANCESpecialist Hotline fInspections – Pumps & Systems fMaintenance Plans fPreventive Maintenance fRepairs fMechanical seal service fSERVICE ON SITEConsultant Service & Advise fOn-site stocking proposals fHigh availability from central stocks fExcellent backlist availability fRapid delivery worldwide fOvernight and courier options fSPARE PARTS - WEAR PARTSMultiphase Testbed0016SERVICERapid job completion fDamage and wear inspection fQuotes for repair services fOptimization of capacity rates f for each specific applicationAdaption of pumps for changed f applicationsTest bed check and performance f certificate as standardPick up and delivery service fREPAIR SHOPTraining at Bornemann fTraining on-site fTheory and practice fClear and complete training f documentationSystematic operation; f maintenance; trouble shooting proceduresTRAINING+49 5724 390-100 fservice@bornemann.com fSERVICE LINETraining and Maintenance On-siteCost-effective and immediateOn-site Service0017SEVEN OF THE BESTOUR CREdENTIALSBPBP King – Gulf of Mexico fSubsea installation fInstalled in 2007 fFluid Multiphase Mixture fCapacity 485 m³/h f 73,484 BPDWater depth 1,700 m fGVF up to 98% fCNRL / ESSO / IMPERIAL OILThermal Fields in Canada f148 pumps in operation fFluid Multiphase Mixture fCapacity up to 2,000 m³/h f 303,030 BPDGVF 99% fPdVSAnearly 80 pumps in operation fFluid Multiphase Mixture fCapacity up to 768 m³/h f 116,363 BPDGVF up to 99% fHeavy Crude Oil f0018THE WORLd IS OUR OySTERLUkOILSiberia, Russia fHarsh Environmental f Installation100 Installations fCapacity up to 500 m³/h f 75,757 BPDGVF 96% fCAIRN ENERGyRavva Terminal – India fInstalled in 2007 fFluid Multiphase Mixture with H2S fCapacity 2,414 m³/h f 365,757BPDGVF 95 % fRWE-dEAMittelplate – Germany fMPC 335 fInstalled in 2005 fFluid Multiphase Mixture fCapacity 470 m³/h f 71,212 BPDGVF up to 74% fWINTERSHALL NOORdZEEP12 South West fMPC 268 fInstalled in 2005 fFluid Multiphase Mixture fCapacity 610 m³/h f 92,424 BPDGVF 99% f00190020GERMAN HIGH TECHNOLOGyMEET THE MULTIPHASE-TEAMFROM ENqUIRy THROUGH FEASABILITy STUdy TO HANdOVER“Take advantage of our depth of experience. Our team includes Project and Procurement Managers, System Integration Experts and Product Development and Research Groups. Consult our portfolio of completed projects and enjoy the diversity and dependability of immediate professional support”Gero von der Wense, Leader Bornemann Multiphase Boosting Team… including Transport-Logistics worldwide.Complete Project-Management …0021Gero von der Wense, Leader Bornemann Multiphase Boosting Team… made in Germany, supplied all over the world.Expert Advice, specific Planning …WELCOME TO BORNEMANN GERMANy0022GERMAN HIGH TECHNOLOGyOVER 150 yEARS OF TECHNOLOGy dEVELOPMENTMILESTONESf 1853 f 1934 f 1985 f 1989Joh. HeinrichBornemann opens hisLocksmith ShopDevelopment of twin-screw pumps, patent grantedDevelopment and introduc-tion of multiphase pumpsFirst field test of multiphase pumpsf 1993 f 2005 f 2006 f 2007First patent for multiphase boostingFirst subsea multiphase pump in operationFirst 3,000 kW (4035 HP) pumpsWorld record – 1,700 m deepest subsea multiphase pump in operation Twin screw and progressive cavity pumps are historically in great demand. Multiphase twin screw pumps are continuing to rise. The variety of uses for Bornemann pumps seems to have no boundaries.0023UNIqUE SOLUTIONS MAdE By THE LEAdING COMPANy IN MULTIPHASE SySTEMSJoh. Heinr. Bornemann GmbHIndustriestraße 231683 ObernkirchenGermany Fon: +49 5724 390-0Fax: +49 5724 390-290info@bornemann.comwww.bornemann.com Germany – HeadquarterPresented byUSA Bornemann Pumps Inc.P.O. Box 1769Matthews, NC 28106USAFon: +1 704 8498636Fax: +1 704 8498637info.usa@bornemann.comCANAdABornemann Inc.320 441, 5th Avenue S.W.Calgary, AlbertaCanada T2P 2V1Fon: +1 403 6680552Fax: +1 403 2624073info.cdn@bornemann.comARGENTINA Bombas Bornemann S.R.L.Armenia 2898B1605CDP MunroProv. Buenos AiresFon: +54 11 47568008Fax: +54 11 47565541info.cn@bornemann.comwww.bornemann-ar.comCHINA Bornemann Pumps & Systems (Tianjin) Co., Ltd. Jinbin General Building No. 6,No. 45 Muning RoadTEDA, TianjinP. R. China 300457Fon: +86 22 66297800Fax: +86 22 25326799info.cn@bornemann.comwww.bornemann-cn.comSINGAPORE Bornemann Pumps Asia Pte. Ltd.25 Intern. Business ParkGerman Centre, # 04-08Singapore 609916SingaporeFon: +65 6 5616782Fax: +65 6 5616784info.sg@bornemann.com© 2008 Bornemann · Sunderdiek Designagentur · Photosources: Bornemann, iStock Photo, Getty Images, Corbis, matton images, C. Sunderdiek, astrofoto.de, Astronaut Photography-Images courtesy of Earth Sciences and Image Analysis Laboratory, NASA Johnson Space Center