Oxymat High Purity Nitrogen - OPAS

Highest level of international approvalOxymat Nitrogen systems are designed and manufactured according to : • PED(97/23/EC) Oxymat has long experience in design, engineering and delivery of hundreds of Oxygen systems all over the world, in accordance with international and national authorities. Oxymat operates management systems in accordance with international standards • ISO 9001(Quality Management Systems)• ISO 14001 (Environmental Management Systems)certified by Apragaz.High Purity Nitrogen SystemsOxymat Purifier Action SystemOxymat A/S (HQ)Fasanvej 18-20, 3200 Helsinge, DenmarkOxymat SlovakiaVadovce 87, SK 916 13 Vadovce, SlovakiaOxymat ChinaZhaofeng Road Huaqiao, BC Yatai Plaza, Kunshan, ChinaOxymat ColombiaCarrera 27a63b40, Barrio Quinta Mutis, Bogota, ColombiaOxymat GermanyArgelsrieder Feld 1c, 82234 Wessling, GermanyOxymat MexicoPaseo de san Martin # 116, Colonia mision de Guadalupe N.L.67117 Monterrey City, MexicoT: +45 48 79 78 11 F: +45 48 79 78 13W: www.oxymat.com M: sales@oxymat.comTechnology / Process DescriptionOPASis the true Add-On technology for Nitrogen application requiring 1-100 ppm.OPAS can easily be integrated with already existing Nitrogen generation systems resulting in high purity Nitrogen at minimum costs.This process, purifying Nitrogen from 99.5% up to 99.9999% costs as little as 0,39 kW/h produces Nitrogen and makes Oxymat OPAS the environment friendly choice. OPAS in Your High Purity ApplicationOxymatat a glanceup to 99.999% N25-9 bar outlet pressure and pressure dew point -70°CFeed Gas 99,5 % to 99,9%N2 presure 5-10 barCatalytic combustion O2+H2 turns into H2OAdsorption dryer removes H2O H2OUTPUTI N L E TProduct Rangemodel capacity outlet pressure OPAS 100 50-100 Nm3/h 5 - 9 barOPAS 200 101 - 200 Nm3/h 5 - 9 barOPAS 300 201 - 300 Nm3/h 5 - 9 barOPAS 400 301 - 400 Nm3/h 5 - 9 barOPAS 500 401 - 500 Nm3/h 5 - 9 barOPAS 750 501 - 750 Nm3/h 5 - 9 barOPAS 1000 751 - 1000 Nm3/h 5 - 9 barAll versions will use 5% feed gas as scrub-bing gas for the heated adsorbtion dryer.Example: Needed capacity 1000 m3/h means that you need feed gas of 1050 Nm3/h.Purity of feed Nitrogen 99,5- 99,9%.Why Oxymat PSA generators are the wise choice?At Oxymat, we only see challenges - not problems No matter your need or application we can provide state-of-the-art design to meet your requirements. Our wide range of standard generator systems supplies:• Oxygen from 0,6 to 2000 m3/h purities up to 95% • Nitrogen from 0,3 to 10000 m3/h with purities up to 99,9999%Oxymat Purifier Action System – an Add-on technology, making the most of any Nitrogen generator.Unique OPAS design features include:• High performance top quality solutions • Small footprint - large capacity – high purity• Top nitrogen quality with minimum space and energy requirement• Low energy consumption (from 0,39 kW/m3)• Low CO2 emission • Heavy duty construction designed for rough conditions and industrial use • High quality & durable components • 3D design • Design and customization, to meet any specification • Trouble-free installation • High quality Touch Screen Control Unit • Remote Control Access • Specialist support from planning , installation and operation of your project • Oxymat is approved and recognized as a quality supplier by major gas companies The essence of PSAThe PSA process is an extremely clean operation and the only ‘raw material’ is air. On-site generators allow for an uninterrupted supply of gas with a high purity output. This means that you can produce gas where and when you need it, and in the exact quantity and quality you need. Worldwide manufacturerMore than 2000 Oxymat generator systems are currently in operation around the world. To provide first class aftermarket service, we have a team of four service technicians, always ready to make sure your equipment stays in good condition. Our service team can be reached 24 hours 7 days a week. Our products and services are well known around the world, and via our extensive network of more than 100 distributors and agents worldwide, you are never far from qualified feedback, when it comes to onsite gas solutions. Some of the industries we have served so far…Medical Laser cutting PetrochemicalFood and Beverage Electronics Marine & OffshoreProcess Industry Aquaculture & Ozone Goldmining…and waiting to serve yours.ppm50010050105150 1002003004005007501000OPAS SELECTOROPASNm3 /h0400 Sm3/h at 1 ppm PSA:N6500X4 with 400 kW compressor total price € 547.000 Energy consumption approx 420 kWTraditional PSA OPAS500 ppm 0,47 kW/m3100 ppm 0,61 kW/m350 ppm 0,67 kW/m310 ppm 0,80 kW/m35 ppm 0,84 kW/m31 pmm 1,14 kW/m3 0,39 kW/m3Add selection guide : OPAS Solution 500 Nm3/h at 1 ppmN4500X2 with 160 kW compressor total price € 304.000Energy consumption approx 180 kW Hydrogen consumption approx 2,4 Nm3/h, equivalent to 12 kW by Hydrogen generator Add example of calculation:Oxymat is a Denmark based company specialized in designing and manufacturing on-site Oxygen and Nitrogen solutions, using Pressure Swing Adsorption (PSA) Technology. We have been designing, engineering and manufacturing Oxygen generator systems since 1978 and nitrogen systems since 2001. We posses first hand knowledge of the market, development, demands and possibilities the PSA technology holds. It is our mission to be your preferred innovative, dynamic and environmentally responsible supplier of on-site oxygen and nitrogen solutions worldwide.Our team of more than 70 skilled and dedicated employees is based in 6 different locations:• Denmark: Administration, R&D, Sales and Service• Slovakia: Administration, Production, Project management, Sales and Service• China: Administration, Sales and Service• Colombia: Sales and Service• Germany: Sales and Service• Mexico: Sales and Service With more than 20 engineers (project managers, 3D CAD designers, automation engineers and experienced sales engineers) making sure we offer the right solution for any demand. Through an ever ongoing process we are always focused on developing Oxymat to be cost-effective and ahead of the competition in terms of quality, performance and price. This strategy has made it possible to grow to the size and position Oxymat has in the market today. Our 2013 turnover was 16,3 mil. € and our product range is the most energy efficient in the market and even at a competitive price.Our team of specialists will always be able to serve any demand. From our extensive standard industrial or marine programme to highly specialized turnkey projects, Oxymat will provide the quality solution. We offer a wide range of standardized control systems, and remote access and offer to taylor make automation solutions according to your requirement.It is our priority to always deliver high quality products and services. Oxymat holds all relevant approvals for serving the numerous applications we supply.• ISO 9001• ISO 13485• ISO 14001• PED 97/23/EC Module B+D• MDD 93/42/EEC (Medical Device Directive)Marine Class societies - we can deliver according to the rules of:• American Bureau of shipping• Bureau Veritas• Det Norske Veritas• Germanischer Lloyd• Lloyd’s Register• Nippon Kaiji KyokaiTechnical FeaturesBlanketing or Flushing • By flushing or purging with an inert gas, air is removed from the vessel/cylinder, which then is prepared for refilling. • Blanketing with nitrogen is relevant in any vessel/storage/container etc. where Oxygen/air for one reason or another is undesireable. As the name implies, a nitrogen layer forms a blanket on top of the produce in the vessel.Key Benefits • Less energy consumption• Less greenhouse gases• Smaller compressed air package• Best A/N ration on market• Nitrogen purity up to 99.9999 %• Nitrogen purity monitoring system• Competitive pricing• Independency of gas companies• Significant decrease in nitrogen costs• No handling of nitrogen cylindersThe Oxymat PurifierAction System (OPAS) Technology • The OPAS is fed with nitrogen from either a PSA or from external supply.• A Paladium catalyst process removes the Oxygen content from the Nitrogen feed gas by adding Hydrogen and consequently creating water.• The water is followingly removed, leaving the final product: Nitrogen with required purity up to 99.9999% § Residual Oxygen < 1 ppm § Residual Nitrogen < 100 ppmProtection of Surfaces• High purity Nitrogen is used in soldering applications, preveting oxidation of the process and leaves a clean, durable sol der point. This results in increased product quality. The OPAS technology is high purity Nitrogen at low production costs. Industrial Applications (Electronic & Metal)• Selective / Wave Soldering• Laser Cutting Processes• Nitrification of Steel• Surgical Manufacturing• LCD Manufacturing• Hard Drive ManufacturingOPAS Control Features• 6” colour touch screen with:• Flowmeter and control for Hydrogen• Flowmeter for Nitrogen in and out• Oxygen analyser for nitrogen in and out• Hydrogen analyser for hydrogen carry-over• Dew point analyser• Temperature transmitters• Pressure transmittersDistributorsNitrogen PlantsOxygen PlantsWe know that service plays a key role to PSA generator systems, from project start-up to evaluation, and throughout the life-span of the generator system. Once installed our customers rightly expect the generator operate flawlessly and we know that any unforeseen problems can have an immediate and major impact to running any business, whether it is fish farm, an oil tanker or a medical facility. Our highly educated specialist can travel worldwide at short notice. At headquarters in Denmark and branches in Slovakia and China they have a call centre with technically trained staff on duty 24 hours a day. In addition to our call centre, we have a global network of skilled partners and distributors, who are always at your service, whether your demand is finding an answer to a simple question or helping you, solve a complex issue. Our customers are always our top priority.Our extensive spare part program ensures day-to-day delivery of high quality original spare parts throughout the lifetime of your plant.Service agreementsOxymat Service Agreements are the easiest and best way to ensure you keep the system in perfect working condition. This way, you make sure you will always have the unique performance and reliability that comes with every Oxymat system.The sky is the limit when it comes to the type of industry Oxymat PSA generators serve.While the bulk of our generators are used in marine and offshore, medical and aquaculture, we also serve many other interesting sectors.Oxygen generators, for instance, are used in areas ranging from glass work, mining and ozone production to steel and metal cutting and waste water treatment. The range of use for nitrogen generators is just as wide ranging from petro-chemical and oil industry to electronics and food and beverage.Oxymat products can be found in all corners of the world, from Asia, Africa and Australia to South America and Europe.We embrace new challenges and out-of-the-box solutions are designed and developed to serve any need. Through the years this approach has resulted in state-of-the-art solutions ranging from field hospital filling stations for NATO and Swedish Nuclear power stations to gold mines in Sahara and hospitals in Greenland.