PEG Aviation Brochure

w w w . p e g e n g . c hWorld Class airCraft maintenance facilitiest e c h n i c a l ly a d va n c e d d o c k i n g fa c i l i t i e sa c c e s s s t a i r s a n d P l at f o r m sa i r p o r t i n f r a s t r u c t u r eM a i n t e n a n c e H a n g a r sPEG S.A. is a privately owned company that was established in 1959 as an independent consulting company to serve initially the cement industry worldwide. From the early 80s onwards, PEG S.A. diversified its core activity by branching into the infrastructure and the environment sectors.To date, the number of past and current projects in which PEG S.A. has been involved or is currently conducting exceeds 400 in over 90 countries around the world.PEG employs +200 people worldwide, of whom some of the leading experts in all three industrial sectors. Our staff includes engineers and qualified technicians in various engineering disciplines together with technical, commercial and financial experts. The average tenure for PEG employees exceeds ten years.Thriving on the expertise of our staff worldwide and extensive know-how and experience, we offer first-class cost-efficient services and relevant, unique and innovative solutions that meet our clients’ specific requirements together with the standards in force.We can manage all the phases of a project from beginning to end by dealing with, amongst others, the initial feasibility study, concept definition, engineering design, equipment procurement, project execution, commissioning and operational assistance. Whatever the project under consideration may be, PEG S.A. commits itself to providing independent expertise, global experience, technical sophistication and commercial focus.About UsWorldwide PresenceWith its head office based in Geneva, Switzerland, the PEG Group has a number of affiliated companies located around the world, such as PEG Resources, PEG India Pvt. Ltd (New Delhi, India), PEG South East Asia (Manila, Philippines) and PEG Business Consulting (Geneva, Switzerland).We are a multi-cultural company with over 15 nationalities. Our expert engineers and support staff speak several languages and have working experience in numerous countries throughout the world.Expert engineeringWith a view to offering efficient, unique and innovative solutions, PEG S.A. employs some of the leading industry experts. We continuously strive to provide our clients with independent expertise and focus on the latest technologies and best practices, such as 3D modeling and real-time process analyses.We dedicate large amounts of resources to research & development. In doing so, PEG delivers better performing maintenance docks at competitive prices.PEG provides full contracting services. Therefore, our involvement is not restricted to the erection of the structure alone. It goes much beyond start-up and commissioning, as we are able to supervise and train the operational and maintenance staff that will be using the docks so that the latter operates at full capacity within the shortest period of time.PEG Design Multi-DocksOur general dock design, which includes up to 51 docks, provides a possibility to service a broad variety of aircraft models as well as different families, i.e. Boeing, Airbus and others.At PEG we always do our best to provide the Client with the facilities and tools which are actually of need. We offer unique innovative maintenance solutions and customer-tailored installations which lead to efficient, time-saving and quality maintenance.We are ready to offer you the bespoke docking facilities for base maintenance and heavy checks. For lighter checks and line maintenance works we are ready to provide access stairs and mobile platforms. Given that relevant team and project management underpins a successful approach to such a complex undertaking, we first start with a thorough assessment of our clients’ requirements and the conditions in which the project is to be conducted.Turn-key solutionsBeing a dedicated supplier to the aircraft maintenance sector, PEG continuously strives to provide solutions that are both fast, efficient, easy to operate and inexpensive to maintain.Our facilities are able to dock all the Airbus and Boeing fleet.The fact that we have uniquely served the industry leader in the maintenance overhaul sector for the past ten years has enabled us to acquire valuable experience in the design and building of all types of docking maintenance facilities let they be on wide or narrow bodied aircrafts.Particular attention is paid to the analysis of the site, logistics (delivery of equipment) and on-site works supervision. This allows us to offer our clients cost-effective solutions that are delivered and implemented on time and within budget.BenefitsReduced Operating CostsEnhanced Safety MeasuresMinimised Aircraft DowntimeOptimised Maintenance ProceduresOptimised Maintenance ProceduresOur cost effective solutions enable our clients to reduce the time spent on maintenance tasks and therefore minimise overall aircraft downtime.Reduced Operating CostsIn addition to the saving of time, our fully automated easy-to-use docks allow a decrease in the number of operating staff by 30%. To date, we offer maintenance docks that enable our clients to save 6 days for a complete D check overhaul of an Airbus A340-600 aircraft when compared to other more traditional docks.Enhanced Safety Measures Along with productivity, we pay special attention to the safety of the personnel and aircrafts being maintained on our docks. Our equipment complies with all the international safety norms and standards in use.Our Advantages • Compact design • Fast and easy docking • Enhanced aircraft accessibility • Heavy load capacity, which results in faster extraction of the aircraft inner parts • Maintenance staff is able to move easily across all docks as well as above and underneath the plane • Our design provides the required number of air- channels for pneumatic tools and painting facilitiesPEG designs are not just off-the-shelf products. We pride ourselves in interacting closely with our clients. The design process of our docking systems starts with a thorough evaluation of our clients’ requirements. PEG maintenance docks are fully automated and fully equipped. They feature, among others, tools, individual power supply and kerosene fume extractors.Moreover, our docks come either painted or fully galvanised, ATEX protected and compliant with the international standards:- DIN EN 1915-1 Basic Safety Requirements; - DIN EN 1915-2 Stability and strength requirements, calculations and tests methods; - DIN EN 12312-8 Maintenance stairs and platforms.Docking facilities supplied by PEG S.A. are manufactured under ISO 9001 quality procedures and meet all “Working at Height” and Health and Safety regulations worldwide.Universal Aircraft Maintenance FacilitiesOur universal fully functional wide body dock designOur universal fully functional narrow body dock designBuilding upon our long-standing experience in the construction industry for which PEG has designed and built mega storage halls, with storage capacities exceeding 150,000 cubic meters, as well as our numerous references in infrastructural projects, such as complete modernization of the lighting system of both landing and taxi ways at Geneva International Airport, we are able to deliver large-sized hangars that can shelter single or double docking facilities.In collaboration with our consortium of partners, we deliver expertise and resources for the successful execution of all types of civil works.Our affiliated companies are international groups assisting us in the development of cost-effective solutions for infrastructure/civil works. PEG SA’s scope of work may include all or part of the following items:HangarsPre-project works:- Client representation- Industrial program planning- Utilities program planning- Basic engineering- Preliminary schedule- Preliminary budgetDesign:- Design team management- Real time engineering- Environmental aspect - Evaluation of project documents - SchedulingConstruction - Equipment erection:- Master project schedules - Contract management- On-site management- Quantity survey- Health & safety provisions- Detailed project schedules- Quality control- Cost control- Claims management- CommissioningProject management:- Tendering documentation and tendering process- Administrative and technical coordination- Contract management- Health & safety provisionsPost-construction services:- Building & utilities commissioning- Maintenance management- Decommissioning and site recoveringDesign stage: basic and detailed engineeringFrom the technical specifications PEG S.A’s Geneva based staff began the basic engineering designs for the wide and narrow body maintenance docks. Duly approved by Lufthansa Technik, the conceptual design was then detailed by the PEG team in South East Asia. This method involving our experts from around the world allowed the designs to be conducted by our specialists and ensured competitive pricing during the process.FabricationFabrication of the docking system took place in Poland. With PEG’s expert Engineers overseeing the fabrication we were able to ensure highest levels of quality while conforming to CE certification. Transport and LogisticsPEG’s dedicated Transport and Logistics department ensured the safe arrival of the newly fabricated docks. Through the utilization of our worldwide network of transport specialists and warehousing facilities, PEG was able to ensure the project ran according to schedule and on budget. When commenting on the success of the project, Head of Transport and Logistics Nick Gilbert said: “Through optimization we were able to reduce the transport time from fabricator to site to 6 days, and at the same time we were able to ensure a quality delivery through our safe packing procedures and procurement follow up.” Lufthansa Malta Project TimelineWith PEG S.A’s Turnkey contract complete on time and on budget PEG ’s role as Turnkey Contractor has come to an end. The following timeline details PEG ’s scope of work throughout the project.PEG S.A. - 4, rue du Lièvre - CP 1411 - 1211 Geneva 26 - SwitzerlandTel +41 (0) 22 544 31 00 Fax +41 (0) 22 544 31 05 www.pegeng.ch info@pegeng.ch3D Engineering DesignsFabricationTransporting our docks to the hangar Loading the newly fabricated docksAssembly of docking station Through skillful project planning and coordination the PEG Group organized the delivery of the preassembled dock to an onsite hangar dedicated to the docks final assembly. Where there is an existing hangar PEG can deliver directly to the facility. Utilizing the hangar allowed the assembly of the new dock and the construction of the new hangar to be done in parallel. Again furthering the project’s efficiency. ErectionOur use of 3D software during the design stage identified any erection problems before they took place. This combined with our dedicated team of Engineers from PEG South East Asia who have been executing the erection of docking stations since 2002, ensured the flawless erection of the equipment. Commissioning Conducted by our experienced Engineers this stage ensured the facility was fully operational. PEG conducted intense training sessions with the new docking station staff to ensure that the new facilities are operated safely. This included the provision of accurate and easy to use operational and safety manuals written and prepared by PEG. Despite the handover stage being complete PEG’s experts are still at hand to assist and ensure a successful transition.Lufthansa Malta Project TimelineConstructing the new hangar Assembly of the Maintenance DockThe new hangarErectionPEG S.A. - 4, rue du Lièvre - CP 1411 - 1211 Geneva 26 - SwitzerlandTel +41 (0) 22 544 31 00 Fax +41 (0) 22 544 31 05 www.pegeng.ch info@pegeng.chErection Completed Maintenance Dock9PEG SEA Erection teamWe are trusted by the industry leadersPEG’s scope of work: • Technical feasibility study and research • Elaboration of detailed design drawings • Equipment procurement • Fabrication of steel structures • Transport and delivery management • Erection • Commissioning and trainingWIDE BODY AIRCRAFT MAINTENANCE DOCKBAY 1 of 2 for Lufthansa Technik MaltaClient: Lufthansa Technik MaltaLocation: MaltaContract signature: January 2008Date of completion: November 2008Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project was for the construction of maintenance docks to equip the hangar No. 1 and No. 2 of the new maintenance, repair and overhaul facilities for wide body aircrafts at the Malta International Airport.The docks for hangar No. 1 and No. 2 are designed for the maintenance of:• Airbus A330-200 and A330-300,• Airbus A340-200 and A340-300,• Airbus A340-500 and A340-600.These docks can also easily be adjusted to fit:• Boeing B777 – 200/300 • Boeing B747 – 400/600/8This project was executed by PEG on a turn-key basis. This included the conceptual studies, detailed design, engineering, fabrication and erection as well as commissioning and training of staff. PEG S.A. was responsible for all aspects of the project execution including the elaboration of GA drawings, structural calculations, equipment purchasing and manufacturing. All works were performed by companies of PEG group.PEG’s scope of work: • Technical feasibility study and research • Elaboration of detailed design drawings • Equipment procurement • Fabrication of steel structures • Transport and delivery management • Erection • Commissioning and trainingWIDE BODY AIRCRAFT MAINTENANCE DOCKBAY 2 of 2 for Lufthansa Technik MaltaClient: Lufthansa Technik MaltaLocation: MaltaContract signature: February 2009Date of completion: September 2009Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project was for the supply of the Bay No. 2 of the new maintenance, repair and overhaul wide body facility for Lufthansa Technik AG at the Malta International Airport.The docks are designed for the maintenance of:• Airbus A330-200 and A330-300,• Airbus A340-200 and A340-300,• Airbus A340-500 and A340-600.These docks can also easily be adjusted to fit:• Boeing B777 – 200/300 • Boeing B747 – 400/600/8This project was a 2nd stage of the new wide body facility in Malta and like the 1st one it was executed by PEG on a turn-key basis. PEG S.A. provided Lufthansa Technik with a one-stop shop solution taking responsibility for all packages of the project including design and fabrication of the docking facility, delivery on site, erection, commissioning and training.PEG’s scope of work: • Technical feasibility study and research • Elaboration of detailed design drawings • Equipment procurement • Fabrication of steel structures • Transport and delivery management • Erection • Commissioning and trainingNARROW BODY AIRCRAFT MAINTENANCE TAIL DOCKBAY 1 of 2 for Lufthansa Technik SofiaClient: Lufthansa Technik SofiaLocation: Sofia, BulgariaContract signature: September 2008Date of completion: November 2008Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project was for the supply of the tail dock facility #1 as part of modernization and refurbishment of the maintenance, repair and overhaul facility of Lufthansa Technik Sofia.The tail bay is designed to host the following types of aircraft:• Airbus A320 family (A318, A319, A320, A321)• Boeing B737 family (300/400/500/600/700/800/900)PEG supplied this narrow body tail dock to Lufthansa Technik Sofia on a turn-key basis.PEG had to determine the optimal design of the dock due to a complex floor arrangement and limited height of the existing hangar. The PEG’s supply included fabrication, transportation on site, erection, commissioning and training of staff.PEG’s scope of work: • Technical feasibility study and research • Elaboration of detailed design drawings • Equipment procurement • Fabrication of steel structures • Transport and delivery management • Erection • Commissioning and trainingNARROW BODY AIRCRAFT MAINTENANCE TAIL DOCKBAY 2 of 2 for Lufthansa Technik SofiaClient: Lufthansa Technik SofiaLocation: Sofia, BulgariaContract signature: February 2009Date of completion: April 2009Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project was the supply of the tail dock facility #2 as part of modernization and refurbishment of the maintenance, repair and overhaul facility of Lufthansa Technik Sofia.The tail bay is designed to host the following types of aircraft:• Airbus A320 family (A318, A319, A320, A321)• Boeing B737 family (300/400/500/600/700/800/900)PEG supplied this narrow body tail dock to Lufthansa Technik Sofia on a turn-key basis.PEG had to determine the optimal design of the dock due to a complex floor arrangement and limited height of the existing hangar. The PEG’s supply included fabrication, transportation on site, erection, commissioning and training of staff.PEG’s scope of work: • Basic engineering • Detailed design • Mechanical, electrical, civil engineering • General project management • Equipment purchasing • Start up and commissioning • Operation supportWIDE BODY AIRCRAFT MAINTENANCE DOCKBAY 1 of 2 for Lufthansa Technik PhilippinesClient: Lufthansa Technik PhilippinesLocation: Passay, PhilippinesContract signature: 2002Date of completion: 2003Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project was for the supply of the Bay No. 1 of the new maintenance, repair and overhaul wide body facility for Lufthansa Technik AG at the MRO center in the Philippines which included a Tail Dock, Fuselage Docks, Wing & Engine Docks and a Nose Dock.The docks are designed for the maintenance of:• Airbus A330-200 and A330-300,• Airbus A340-200 and A340-300,• Airbus A340-500 and A340-600.These docks can also easily be adjusted to fit:• Boeing B777 – 200/300 • Boeing B747 – 400/600/8First turnkey project for complete installation of Fuselage, Wing & Engine, Tail Docks and custom made Mezzanine dock as well as auxiliaries. Special attention was paid to the infrastructures in order to respect the Lufthansa Technik requirements. Supplied docks are light, easy to manage and install. Full docking procedure takes less then one hour and each mobile dock can be moved around by just two men. PEG’s scope of work: • Basic engineering • Detailed design • Mechanical, electrical, civil engineering • General project management • Equipment purchasing • Start up and commissioning • Operation supportWIDE BODY AIRCRAFT MAINTENANCE DOCKBAY 2 of 2 for Lufthansa Technik PhilippinesClient: Lufthansa Technik PhilippinesLocation: Passay, PhilippinesContract signature: 2002Date of completion: 2003Type of project: Turnkey General contractor: PEG S.A.Project descriptionThe project of the Bay No. 2 was following the refurbishment of the existing Tail Dock and included supply of all other docks, namely the Fuselage Docks, Wing & Engine Docks, Nose Docks and others for the new maintenance, repair and overhaul wide body facility for Lufthansa Technik AG at the MRO center in the Philippines.The docks are designed for the maintenance of:• Airbus A330-200 and A330-300,• Airbus A340-200 and A340-300,• Airbus A340-500 and A340-600.These docks can also easily be adjusted to fit:• Boeing B777 – 200/300 • Boeing B747 – 400/600/8Second turnkey project for complete installation of Fuselage, Wing & Engine and custom made Mezzanine dock as well as auxiliaries. Special attention was paid to the infrastructures in order to respect the Lufthansa Technik requirements. Supplied docks are light, easy to manage and install. Full docking procedure takes less then one hour and each mobile dock can be moved around by just two men. PEG’s scope of work: • Concept elaboration • Detailed design • Equipment procurement • Fabrication • Transport and delivery • Erection • Commissioning and trainingREFURBISHMENT OF WIDE BODY AIRCRAFT TAIL DOCKAND STRUCTURAL CHECK OF THE WHOLE HANGARfor Lufthansa Technik PhilippinesClient: Lufthansa Technik PhilippinesLocation: Passay, PhilippinesContract signature: March 2002Date of completion: October 2002Type of project: Turnkey General contractor: PEG S.A.Project descriptionComplete refurbishment of the Tail Dock and general structural check of the maintenance hangar hosting two heavy maintenance lines for Airbus A330 / A340.Amongst all others the following points of usability were respected with the highest priority: • Fast installation of docks; • The docks are light and easy to manage, operated by 4 persons; • Easy accessibility and clearance around the plane; • Ability to host two aircrafts – Airbus 330/340;The scope of supply included all necessary maintenance equipment: • Lifts allowing the handling and transportation of the heavy machinery to the maintenance station; • Installation of a fresh air system to ensure safe working environment.PEG’s scope of work: • Technical appraisal • Feasibility Study • Project management • Electrical engineering • Tender and evaluation of quotes • Site supervision • Start up and commissioning MODERNIZATION OF RUNWAYS AND TAXI-WAYS LIGHTING SYSTEMfor Geneva International AirportClient: Geneva International AirportLocation: Geneva, SwitzerlandContract signature: 2005Date of completion: 2010Type of project: Turnkey General contractor: PEG S.A.Project descriptionGeneva Airport being equipped with a runway approaching lighting system of category III (according OACI regulation), the project consists of: • The evaluation of the existing old system of visual beaconing and its conformity to the OACI regulations • The studies for the upgrading of the whole system which are to be in conformity with the regulation as well as to optimize the running of the platform (axial beaconing of the circulation tracks, assistance to parking zones) • The upgrading of the whole existing beaconing system with the renewal and/or upgrading of the lights including the installation of a new control and operating system.• The upgrading of the beaconing circuits to a serial type power • The upgrading of the MV/LV electrical points, with extension of the premises• The replacement of the emergency power generatorsPEG leads the Engineering Consortium and is personally in charge of the design and studies related to the upgrading of the visual beaconing system as well as the supervision of the works.Engineering at its BestTogether with our clients we spend time discussing, designing and engineering your docks to serve your needs.w w w . p e g e n g . c hLet the next step be yourscall us Tel +41 (0) 22 544 31 00 Fax +41 (0) 22 544 31 05 email info@pegeng.ch Rue du Lièvre, 4 Case Postale 1411 1211 Genève 26 Suisse Send your inquiries toinfo@pegeng.ch or call us at00 41 22 544 31 004, rue du Lièvre – CP 1411 - 1211 Genève 26 - Suisse - Tél. +41 (0)22 544.31.00 - Fax +41 (0)22 544.31.05 E-mail info@pegeng.ch - Website www.pegeng.chEFFiCiEnT, modErn, TEChniCaLLy advanCEd doCkinG FaCiLiTiESand Ground SuPPorT EquiPmEnT