Planetary Gears Brochure

Planetary gears.Technical data PS / PL seriesRelying on our many years of experience, we already preconfigured the most commonmodular elements for you.As a result, you will get, for a large part of the applications, a solution that will be bothtechnically and economically mature in any respect. Further advantage: we can ensureshort delivery times for the basic modular elements.Benefit from Framo Morat’s extensive experience when designing your planetary gearBasis modular elements – preconfigured for you.PS 40, 60, 80 PL 50, 70, 90, 120, 1551) The dimensions of the motor flange may vary according to the motor usedba1)1)1)1)1)1)1)1)1)Planetary gear PS040 Dimension according to the gear stages a b1-stage 103 mm 77 mm2-stages 125 mm 99 mmPerformance data PS040i tot. Sta-ges Nominalinputspeed n1 [rpm]Max.inputspeed n1 max. [rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torqueT2NOT *2 [Nm]Backlash jt [arcmin]Effi-ciency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia Motor shaft Ø9 J1 [kgcm2]4 1 4500 8000 11 22 33 <= 15 > 97 1 0,0225 1 4500 8000 9 18 27 <= 15 > 97 1 0,0197 1 4500 8000 9 18 27 <= 15 > 97 1 0,0188 1 4500 8000 9 18 27 <= 15 > 97 1 0,01716 2 4500 8000 11 22 33 <= 20 > 94 1,1 0,02220 2 4500 8000 11 22 33 <= 20 > 94 1,1 0,01925 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,01928 2 4500 8000 11 22 33 <= 20 > 94 1,1 0,01732 2 4500 8000 11 22 33 <= 20 > 94 1,1 0,01735 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,01740 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,01649 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,01856 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,01764 2 4500 8000 9 18 27 <= 20 > 94 1,1 0,016*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)Service life: 20.000 hLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 200 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 200 N, n2 = 100 rpm Temperature range: -25°C to +90°CPlanetary gears PS040Planetary gear PS060 Dimension according to the gear stages a b1-stage 124 mm 88 mm2-stages 149,5 mm 113,5 mm3-stages 175 mm 139 mmPerformance data PS060i tot. Sta-ges Nominalinputspeed n1 [rpm]Max.inputspeed n1 max. [rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficien-cy? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia Motor shaft Ø14 J1[kgcm2]Mass moment ofinertia Motor shaft Ø11 J1[kgcm2]3 1 3000 6000 15 30 45 <= 12 > 97 1,5 0,17 0,194 1 3000 6000 21 42 63 <= 12 > 97 1,5 0,13 0,155 1 3000 6000 16 32 48 <= 12 > 97 1,5 0,11 0,137 1 3000 6000 17 34 51 <= 12 > 97 1,5 0,1 0,128 1 3000 6000 18 36 54 <= 12 > 97 1,5 0,1 0,1212 2 3000 6000 15 30 45 <= 15 > 94 1,5 0,17 0,1915 2 3000 6000 15 30 45 <= 15 > 94 1,5 0,11 0,1316 2 3000 6000 21 42 63 <= 15 > 94 1,5 0,13 0,1520 2 3000 6000 21 42 63 <= 15 > 94 1,5 0,11 0,1325 2 3000 6000 16 32 48 <= 15 > 94 1,5 0,11 0,1332 2 3000 6000 21 42 63 <= 15 > 94 1,5 0,1 0,1140 2 3000 6000 16 32 48 <= 15 > 94 1,5 0,1 0,1149 2 3000 6000 17 34 51 <= 15 > 94 1,5 0,1 0,1256 2 3000 6000 17 34 51 <= 15 > 94 1,5 0,1 0,1264 2 3000 6000 18 36 54 <= 15 > 94 1,5 0,1 0,1180 3 3000 6000 21 42 63 <= 20 > 91 1,5 0,11 0,13100 3 3000 6000 21 42 63 <= 20 > 91 1,5 0,11 0,13125 3 3000 6000 16 32 48 <= 20 > 91 1,5 0,11 0,13160 3 3000 6000 21 42 63 <= 20 > 91 1,5 0,1 0,11200 3 3000 6000 16 32 48 <= 20 > 91 1,5 0,1 0,11256 3 3000 6000 21 42 63 <= 20 > 91 1,5 0,1 0,11512 3 3000 6000 18 36 54 <= 20 > 91 1,5 0,1 0,11*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)Service life: 20.000 hLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 500 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 400 N, n2 = 100 rpmTemperature range: -25°C to +90°CPlanetary gears PS0601) The dimensions of the motor flange may vary according to the motor usedba1)1)1)1)1)1)1)1)1)(9 deep)shaft length1)1)Planetary gears PS080Planetary gear PS080 Dimension according to the gear stages a b1-stage 138 mm 98 mm2-stages 167 mm 127 mm3-stages 196 mm 156 mm Performance data PS080i tot. Sta-ges Nominalinputspeed n1 [rpm]Max.inputspeed n1 max. [rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficien-cy ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia Motor shaft Ø19 J1 [kgcm2]Mass moment ofinertia Motor shaft Ø14 J1 [kgcm2]3 1 3500 6000 39 78 117 <= 9 > 97 5,8 0,7 0,754 1 3500 6000 48 96 144 <= 9 > 97 6 0,53 0,585 1 3500 6000 37 74 111 <= 9 > 97 5,6 0,44 0,517 1 3500 6000 40 80 120 <= 9 > 97 5,5 0,39 0,458 1 3500 6000 41 82 123 <= 9 > 97 5,5 0,37 0,4312 2 3500 6000 39 78 117 <= 12 > 94 6 0,7 0,7515 2 3500 6000 39 78 117 <= 12 > 94 5,8 0,45 0,5116 2 3500 6000 48 96 144 <= 12 > 94 6 0,53 0,5820 2 3500 6000 48 96 144 <= 12 > 94 6 0,44 0,525 2 3500 6000 37 74 111 <= 12 > 94 5,6 0,44 0,532 2 3500 6000 48 96 144 <= 12 > 94 6 0,37 0,4340 2 3500 6000 37 74 111 <= 12 > 94 5,6 0,37 0,4349 2 3500 6000 40 80 120 <= 12 > 94 5,5 0,39 0,4456 2 3500 6000 40 80 120 <= 12 > 94 5,5 0,39 0,4464 2 3500 6000 41 82 123 <= 12 > 94 5,5 0,37 0,4380 3 3500 6000 48 96 144 <= 15 > 91 6 0,45 0,51100 3 3500 6000 48 96 144 <= 15 > 91 6 0,44 0,5125 3 3500 6000 37 74 111 <= 15 > 91 5,6 0,44 0,5160 3 3500 6000 48 96 144 <= 15 > 91 6 0,37 0,43200 3 3500 6000 37 74 111 <= 15 > 91 5,6 0,37 0,43256 3 3500 6000 48 96 144 <= 15 > 91 6 0,37 0,43512 3 3500 6000 41 82 123 <= 15 > 91 5,5 0,37 0,43*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)Service life: 20.000 hLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)Max. axial force on the axis of the output shaft: 1000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 750 N, n2 = 100 rpmTemperature range: -25°C to +90°C1) The dimensions of the motor flange may vary according to the motor usedba1)1)1)1)1)1)1)1)1)1)deep)shaft lenght1)1)Planetary gear PL050 Dimension according to the gear stages a b1-stage 72.5 mm 48 mm2-stages 88.5 mm 64 mmPerformance data PL050i tot. Stages Nominalinput speedn1[rpm]Max.input speedn1 max.[rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficiency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia *3 J1 [kg cm2]5 1 4000 8000 6 12 18 <= 12 > 97 0,9 0,067 1 4000 8000 6 12 18 <= 12 > 97 0,9 0,0610 1 4000 8000 5,8 11,5 17,5 <= 12 > 97 0,75 0,0625 2 4000 8000 6 12 18 <= 15 > 95 0,9 0,05230 2 4000 8000 6 12 18 <= 15 > 95 0,9 0,05235 2 4000 8000 6 12 18 <= 15 > 95 0,9 0,05250 2 4000 8000 6 12 18 <= 15 > 95 0,9 0,05270 2 4000 8000 6 12 18 <= 15 > 95 0,9 0,052100 2 4000 8000 5,8 11,5 17,5 <= 15 > 95 0,75 0,052Planetary gears PL0501) The dimensions of the motor flange may vary according to the motor used*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)*3 related to the input shaftService life: 20.000 h, n2 = 100 rpmLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 68 db(A)Max. axial force on the axis of the output shaft: 700 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 650 N, n2 = 100 rpmTemperature range: -25°C to +90°Cdeep deepPlanetary gears PL070Planetary gear PL070 Dimension according to the gear stages a b1-stage 106 mm 70 mm2-stages 127.5 mm 91.5 mmPerformance data PL070i tot. Stages Nominalinput speedn1[rpm]Max.input speedn1 max.[rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficiency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia *3 J1 [kg cm2]3 1 3700 6000 23 46 69 <= 12 > 97 3,30 0,0295 1 3700 6000 23 46 69 <= 12 > 97 3,30 0,0297 1 3700 6000 23 46 69 <= 12 > 97 3,30 0,02910 1 3700 6000 20 40 60 <= 12 > 97 2,80 0,02915 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,02625 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,02630 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,02635 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,02650 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,02670 2 3700 6000 23 46 69 <= 15 > 95 3,30 0,026100 2 3700 6000 20 40 60 <= 15 > 95 2,80 0,0261) The dimensions of the motor flange may vary according to the motor used*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)*3 related to the input shaft Service life: 20.000 h, n2 = 100 rpmLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 70 db(A)Max. axial force on the axis of the output shaft: 1550 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 1450 N, n2 = 100 rpmTemperature range: -25°C to +90°CdeepPlanetary gear PL090 Dimension according to the gear stages a b1-stage 130 mm 84 mm2-stages 156 mm 110 mmPerformance data PL090i tot. Stages Nominalinput speedn1[rpm]Max.input speedn1 max.[rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficiency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia *3 J1 [kg cm2]3 1 3400 6000 60 120 180 <= 12 > 97 9,00 1,735 1 3400 6000 50 100 150 <= 12 > 97 9,00 1,737 1 3400 6000 50 100 150 <= 12 > 97 9,00 1,7310 1 3400 6000 37 74 111 <= 12 > 97 7,50 1,7315 2 3400 6000 60 120 180 <= 15 > 95 9,00 1,4825 2 3400 6000 50 100 150 <= 15 > 95 9,00 1,4830 2 3400 6000 60 120 180 <= 15 > 95 9,00 1,4835 2 3400 6000 50 100 150 <= 15 > 95 9,00 1,4850 2 3400 6000 50 100 150 <= 15 > 95 9,00 1,4870 2 3400 6000 50 100 150 <= 15 > 95 9,00 1,48100 2 3400 6000 37 74 111 <= 15 > 95 7,50 1,48Planetary gears PL0901) The dimensions of the motor flange may vary according to the motor used*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)*3 related to the input shaftService life: 20.000 h, n2 = 100 rpm Lubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)Max. axial force on the axis of the output shaft: 1300 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 2400 N, n2 = 100 rpmTemperature range: -25°C to +90°CdeepdeepPlanetary gears PL120Planetary gear PL120 Dimension according to the gear stages a b1-stage 174 mm 104 mm2-stages 190 mm 120 mmPerformance data PL120i tot. Stages Nominalinput speedn1[rpm]Max.input speedn1 max.[rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficiency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia *3 J1 [kg cm2]3 1 2600 4800 130 260 390 <= 12 > 97 24,00 5,55 1 2600 4800 125 250 375 <= 12 > 97 24,00 5,57 1 2600 4800 100 200 300 <= 12 > 97 24,00 5,510 1 2600 4800 75 150 225 <= 12 > 97 20,50 5,515 2 2600 4800 130 260 390 <= 15 > 95 24,00 4,625 2 2600 4800 125 250 375 <= 15 > 95 24,00 4,630 2 2600 4800 130 260 390 <= 15 > 95 24,00 4,635 2 2600 4800 125 250 375 <= 15 > 95 24,00 4,650 2 2600 4800 125 250 375 <= 15 > 95 24,00 4,670 2 2600 4800 100 200 300 <= 15 > 95 24,00 4,6100 2 2600 4800 75 150 225 <= 15 > 95 20,50 4,61) The dimensions of the motor flange may vary according to the motor used*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)*3 related to the input shaft Service life: 20.000 h, n2 = 100 rpmLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 74 db(A)Max. axial force on the axis of the output shaft: 4000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 4600 N, n2 = 100 rpmTemperature range: -25°C to +90°CdeepdeepPlanetary gear PL155 Dimension according to the gear stages a b1-stage 227 mm 130 mm2-stages 256 mm 159 mmPerformance data PL155i tot. Stages Nominalinput speedn1[rpm]Max.input speedn1 max.[rpm]Nominaltorque T2N [Nm]Accelerationtorque T2B *1 [Nm]Emergencystop torque T2NOT *2 [Nm]Backlash jt [arcmin]Efficiency ? [%]Torsionalrigidity ct [Nm/arcmin]Mass moment ofinertia *3 J1 [kg cm2]3 1 2000 3600 230 460 690 <= 12 > 97 50 15,84 1 2000 3600 210 420 630 <= 12 > 97 55 135 1 2000 3600 210 420 630 <= 12 > 97 55 11,97 1 2000 3600 210 420 630 <= 12 > 97 50 1110 1 2000 3600 180 360 540 <= 12 > 97 44 10,515 2 2000 3600 230 460 690 <= 15 > 95 55 920 2 2000 3600 210 420 630 <= 15 > 95 55 7,225 2 2000 3600 210 420 630 <= 15 > 95 55 6,330 2 2000 3600 230 460 690 <= 15 > 95 44 8,735 2 2000 3600 210 420 630 <= 15 > 95 55 5,440 2 2000 3600 210 420 630 <= 15 > 95 55 750 2 2000 3600 210 420 630 <= 15 > 95 44 6,170 2 2000 3600 210 420 630 <= 15 > 95 44 5,2100 2 2000 3600 180 360 540 <= 15 > 95 44 4,8Planetary gears PL1551) The dimensions of the motor flange may vary according to the motor used*1 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)*2 (max 1000 cycles over the gear service life)*3 related to the input shaftService life: 20.000 h, n2 = 100 rpmLubrication: liquid grease (lifetime-lubricated)Mounting position: anySound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)Max. axial force on the axis of the output shaft: 6000 N, n2 = 100 rpmMax. radial force on the axis of the output shaft: 7500 N, n2 = 100 rpmTemperature range: -25°C to +90°Cstagestagestagestagestagestagedeep deepstagestagestagestagestagestageThe modular principlePlanetary gear solutions usingthe modular system are technicallyand economically efficient.We support you during individualconfiguration.“Your idea – our drive”: our drive solutions have set standardsfor numerous applications and sectors according to this motto.Our customers appreciate us as experienced development partners who, at the end of the process, deliver a technically and economically convincing result. Many innovative special systems with a planetary gear at their core have already been created in this way – for example our watertight, corrosion-resistant tubular motor for underwater unwinding systems in swimming pools. You benefit from this wealth of experience. Because no application is so special that we would not have the right solution – whether a complete customer-specific new development or planetary gears produced from our modular system, used for propulsion in automation technology, machine construction or the packaging industry.Automation & handling Planetary gears handle numerous tasks during assembly. In this application exam-ple, the 2-stage planetary gears with a backlash of 14 arcmin and transmission of49:1 are responsible for the removal of parts in automatic plastic injection moldingmachines.Machine constructionPlanetary gears that are used in machine construction must meet maximum de-mands regarding precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly connected to three hydraulic motors turn the rollers pinsheet-metal bending machines.Planetary gears in use.The driving force in many sectors.Industries & applicationsCustomer-specificvariantsOur development team for customer-specific solutions ac-companies each project from the specification to serial production.Underwater unwinding systems for swimming pools Unwinding systems for pool covers are installed underwater and must thereforebe absolutely watertight for years to come. For this demanding application,Framo Morat developed a special tubular motor that is doubly sealed usingAQUASEAL technology and thus offers long-term corrosion resistance andis maintenance-free. The integrated 3-stage planetary gears consist of differingmaterials and supply a transmission of 1000:1 with an output torque of 300 Nm.Conveyor systemsPlanetary gears are an indispensable element in drum motors for conveyor beltsand rollers. The selection of 2-stage planetary gears made of plastic was mainlyinfluenced by the need to keep noise generation as low as possible. The conveyorsare driven forward by means of the friction between the drum motor and the belt.Tracking drive for mirror reflectorsThis drive, developed by Framo Morat, is used to enable the tracking of mirrorreflectors. During its development, great attention was paid to achievingminimum backlash and maximum torque. The drive consists of a servomotor, a 3-stage planetary gear, a worm gear, a position tracking system and two adapter plates. A single drive moves a total mirror area of 330 m².Industries & applicationsWith us you profit from the experience and expertiseof two centuries of Black Forest industrial culture. www.gearvalley.comFramo Morat is your partner for customized drive solutions. In the areas of gearwheeltechnology, worm gear sets and drive systems we supply a comprehensive range ofproducts that cover a wide spectrum of applications. In addition to our complete rangeof standard products, we also design and implement customer-specific drive solutions.Framo Morat is your reliable partner for worm, spur or planetary gears; complete gearmotors; and complex drive systems – and for your drive concept tooYour idea – Our drive.For us, everything revolves around you.Gear technologyGearwheels with internal or external tooth systems, rotor shafts, pinions and chain pulleys according to individual customer requirements.Worm gear setsFramo Morat is a leading international supplier – manu-facturing over 1 million gear sets a year, a major proportion of which are produced to customer specifications.Drive technologyInnovative standard drives such as the Compacta slip-on gear drive motor, as well as complete customer-specific drive solutions, are in use in numerous applications.Framo Morat GmbH & Co. KGFranz-Morat-Straße 679871 EisenbachPhone +49 7657 88-0Telefax +49 7657 88-333E-Mail info@framo-morat.comGermanywww.framo-morat.comFramo Morat, Inc.9440-L San Mateo Blvd NEAlbuquerque, NM 87113Phone +1 505-359-2949Fax +1 505 881-2070E-Mail usa@ framo-morat.comUSAwww.framo-morat.comFramo Morat B.V.Westbaan 2282841 MC MoordrechtPhone +31 182 610006Fax +31 182 610631E-Mail info@framo-morat.nlNetherlandswww.framo-morat.nl