Plug-It-Products Catalog

PLUG-IT PRODUCTS- A Different Kind of Plug Company -Product Reference CatalogTEST & BLOCK PLUGSFLOW DIVERSIONTEST EQUIPMENTREHABILITATIONSafety Information, Conversions & Warrantywww.plugitproducts.com ¦ 800.575.8448 » Never use a plug in pipe diameters other than what the plug is designed for. » If a plug fails, it could result in DEATH, BODILY INJURY, AND/OR PROPERTY DAMAGE » Read and understand the Plug-It Products Safety Manual before using a plug, even if you have been using plugs for 25 years » Use the correct Safety Inflation Rope/Hose assembly to operate the plug outside of the DANGER ZONE. » Know the correct inflation pressure before placing the plug in the pipe. » PSI air is the same as PSI water, the forces are the same. However, air is compressible, making air pressure more dangerous. » Always use blocking to restrain the plug, keeping the plug in place. » Never deflate or remove a plug when there is pressure behind the plug. » Never use a plug that shows cuts, cracks, tears or holes in the plug’s surface. » Always double plug, never rely on just one single plug. » The gauge on the Safety Inflation Rope/Hose is to monitor the pressure in the plug while in use, not just for inflation of the plug. Check the gauge to monitor the inflation pressure every 4 hours.Please refer to the Plug-It Products Safety Manual for detailed instructions. The Safety Manual can be downloaded fromwww.plugitproducts.com or call 800-575-8448 to have one mailed.Calculating Thrust in a Pipe1) Determine inside diameter of pipeline in inches (divide by 2 for Radius)2) Determine maximum back pressure3) Calculate thrust pressure (Radius x Radius x p x PSI)Example:Pipe Size = 30”Radius = 15”p = 3.14Back Pressure = 10 psi15” x 15” x 3.14 x 10 psi = 7,065 Pounds of ThrustConversionsFROM: TO: MULTIPLY BY:Pounds per Square Inch (psi)Bars 0.069Feet of Water (Head)Pounds per Square Inch (psi)0.4335Feet of Water (Head)Inches of Mercury 0.8825Inches Millimeters 25.4Feet Meters 0.3048Pounds Kilograms 0.4536Radius X Radius X p X Psi = Pounds of ThrustAll personnel who use or work in close proximity to Plug-It Products pneumatic plugs must be instructed and become familiar with proper installation, handling, and removal procedures. YOUR LIFE MAY DEPEND ON ITPlug-It Products pneumatic plugs are designed and manufactured with a firm commitment to quality and safety. We have strived to produce and provide the best quality product available. However, we cannot control or predict the unlimited workplace variables that can affect safety conditions. General safety conditions are overwhelmingly the result of workers adhering to and utilizing proper safety practices. Natural rubber plugs are NOT for use in oil, gas, or petroleum applications.UNDERSTAND THAT EVERY JOB IS DIFFERENT and must be carefully examined to insure the safest procedure possible for each circumstance encountered. The safest plug on earth will not save you if it is handled improperly or if safety practices are ignored.Our Safety Manuals are provided as a general guideline only. It is the user’s responsibility to comply with any Local, State, and/or Federal Safety Regulation as it pertains to your geographical location or job situation.CAUTIONDO NOT STAND DIRECTLY IN FRONT OF A PIPE OR REMAIN IN A MANHOLE WHILE PNEUMATIC PIPE PLUGS ARE IN USE. IF THE PLUG SHOULD FAIL, THE POSSIBILITY OF BODILY INJURY EXISTS. SEE SAFETY MANUAL ABOUT DANGER ZONEWARRANTYPlug-It Products warrants all of it’s plugs against defects of material and workmanship for two (2) years from the purchase date of invoice (all other products carry a one (1) year warranty). Any product having a manufacturer defect in material or workmanship should be returned to Plug-It Products for evaluation. If the item is found to be defective, as stated above, Plug-It Products will repair or replace the product at it’s option. Plug-It Products will not accept responsibility for incidental or consequential damages caused by the use or misuse of our products, and it’s liability shall in all instances be limited to your actual purchase price of the defective product. There are no warranties (written or oral) which extend beyond the limited warranty set forth herein and all implied warranties of merchantability of fitness are excluded.Safety Information, Conversions & Warranty INSIDE FRONT COVERTest & Block Plugs600/650 Series: Multi-Size Back Plugs / Leak Locators 1-2601 Series: Protective Sleeves for Larger 600/650/675 Series 2500 Series: Multi-Size Plugs with Seal Ribs 3605/655 Series: Multi-Size Back Plugs / Leak Locators with Larger Bypass 3100 & 200 Series: Pneumatic Pipe Plugs 4ME Series: Aluminum Mechanical Pipe Plugs 5HT Series: Plastic Mechanical Pipe Plugs 5NP Series: Non-Pressure Plugs 5WE Series: Cleanout & Lateral Plugs 6300 Series: Disc Plugs 6800/825/850 Series: High-Pressure Plugs 7Flow Diversion400 Series: Multi-Size Flow Diverters 8-9401 Series: Protective Sleeves for Larger 400 Series 9400 Series: Interchangeable Bolt-On Bypass Adapters/Plates for Large 400 Series 10250 Series: Single-Size High-Flow Diverters 11280 Series: Single-Size High-Flow / No-Flow Diverters 11Test EquipmentAir Test Equipment 12900 Series: Multi-Size Joint Testers / Grout Packers - High Pressure 13945 Series: Dual Bladder Single-Size Joint Testers - High Pressure 13910 Series: Multi-Size Joint Testers / Grout Packers - Low Pressure 14910A Series: Aluminum Multi-Size Joint Testers / Grout Packers - Low Pressure 14925 Series: Collapsible Multi-Size Joint Testers / Grout Packers - Low Pressure 15Deflection Gauges & Proving Rings 151000 Series: Vacuum Test Equipment 16Rehabilitation450 & 460 Series: Steam Process Plugs 17700 Series: Multi-Size Washballs 18AV Series: Root Control Foam Applicators 18140 Series: Nozzle Carriers 18CLA Series: Lateral Carriers 19CA Series: Carriers 19-20Ropes, Hoses & AccessoriesInflation Ropes/Hoses 21Parts & Accessories 22Pipe Creepers & Mud Carts 22Custom Fabrication 23Mission Statement & Other Information INSIDE BACK COVERTable of Contentswww.plugitproducts.com ¦ 800.575.8448600/650 Series: Multi-Size Back Plugs / Leak Locators600/650 Series: Multi-Size Back Plugs / Leak LocatorsPART # SIZE RANGE DIAMETER LENGTH WEIGHTREQUIRED INFLATION PRESSURE PIPE SIZEMAX ALLOWABLE BACK PRESSUREAIR WATER600-46 3.8”-6.0”100 mm-150 mm3.5”89 mm13.0”330 mm2.5 lbs1.1 kg35 psi2.4 bar4.0”100 mm10 psi0.7 bar25 ft7.6 m650-46 6.0”150 mm10 psi0.7 bar25 ft7.6 m600-610 5.5”-10.0”150 mm-250 mm5.0”127 mm22.0”559 mm7.2 lbs3.3 kg35 psi2.4 bar6.0”150 mm15 psi1.0 bar40 ft12.2 m650-610 8.0”200 mm15 psi1.0 bar35 ft10.7 m10.0”250 mm15 psi1.0 bar35 ft10.7 m600-812 7.5”-12.0”200 mm-300 mm7.0”178 mm22.5”572 mm10.0 lbs4.5 kg35 psi2.4 bar8.0”200 mm15 psi1.0 bar40 ft12.2 m650-812 10.0”250 mm15 psi1.0 bar35 ft10.7 m12.0”300 mm15 psi1.0 bar35 ft10.7 m600-1016 9.0”-16.0”225 mm-400 mm8.8”224 mm25.0”635 mm16.0 lbs7.3 kg35 psi2.4 bar10.0”250 mm15 psi1.0 bar40 ft12.2 m650-1016 12.0”300 mm15 psi1.0 bar35 ft10.7 m15.0”375 mm15 psi1.0 bar35 ft10.7 m600-1218 11.0”-18.0”275 mm-450 mm10.5”267 mm28.0”711 mm21.5 lbs9.7 kg35 psi2.4 bar12.0”300 mm15 psi1.0 bar40 ft12.2 m650-1218 15.0”375 mm15 psi1.0 bar35 ft10.7 m18.0”450 mm15 psi1.0 bar35 ft10.7 m600-1224 11.0”-24.0”275 mm-625 mm10.5”267 mm47.0”1194 mm30.0 lbs13.6 kg25 psi1.7 bar12.0”300 mm15 psi1.0 bar40 ft12.2 m650-1224 18.0”450 mm13 psi0.9 bar30 ft9.1 m24.0”600 mm10 psi0.7 bar25 ft7.6 m600-1521 13.5”-21.0”350 mm-550 mm13.0”330 mm31.5”800 mm30.0 lbs13.6 kg35 psi2.4 bar15.0”375 mm15 psi1.0 bar40 ft12.2 m650-1521 18.0”450 mm15 psi1.0 bar35 ft10.7 m21.0”525 mm10 psi0.7 bar30 ft9.1 m600-1530 13.5”-30.0”350 mm-775 mm13.0”330 mm57.0”1548 mm55.0 lbs24.9 kg25 psi1.7 bar15.0”375 mm15 psi1.0 bar40 ft12.2 m650-1530 21.0”525 mm13 psi0.9 bar30 ft9.1 m30.0”775 mm10 psi0.7 bar25 ft7.6 m600-1824 16.0”-24.0”400 mm-625 mm15.5”394 mm35.5”902 mm38.5 lbs17.5 kg35 psi2.4 bar18.0”450 mm15 psi1.0 bar40 ft12.2 m650-1824 21.0”525 mm15 psi1.0 bar35 ft10.7 m24.0”600 mm10 psi0.7 bar30 ft9.1 m600-1830 16.5”-30.0”425 mm-775 mm16.0”406 mm47.0”1194 mm68.0 lbs30.8 kg25 psi1.7 bar18.0”450 mm15 psi1.0 bar40 ft12.2 m650-1830 21.0”525 mm15 psi1.0 bar35 ft10.7 m24.0”600 mm10 psi0.7 bar35 ft10.7 m30.0”775 mm10 psi0.7 bar30 ft9.1 mwww.plugitproducts.com ¦ 800.575.8448Example: 600-610 Example: 650-610Example: 600-1824 Example: 650-1824Available forRent or Sale125 SeriesSafety Inflation Rope/HosePage 21RecommendedAccessoriesTest & Block PlugsAlways ReadSafety ManualBefore Operation1Test & Block Plugswww.plugitproducts.com ¦ 800.575.8448600/650 Series: Multi-Size Back Plugs / Leak Locators600/650/675 Series: Multi-Size Back Plugs / Leak LocatorsPART # SIZE RANGE DIAMETER LENGTH WEIGHTREQUIRED INFLATION PRESSUREBYPASSSIZEPIPE SIZEMAX ALLOWABLE BACK PRESSUREAIR WATER600-203618.5”-36.0”475 mm-950 mm18.0”457 mm65.0”1651 mm95.0 lbs43.0 kg25 psi1.7 barNONE 20.0”500 mm15 psi1.0 bar40 ft12.2 m650-2036 3/4”19.1 mm24.0”600 mm15 psi1.0 bar35 ft10.7 m675-2036-4 120.0 lbs54.4 kg20 psi1.4 bar4.0”102 mm30.0”775 mm10 psi0.7 bar35 ft10.7 m675-2036-6 6.0”152 mm36.0”900 mm10 psi0.7 bar30 ft9.1 m600-244822.5”-48.0”575 mm-1250 mm21.5”546 mm90.0”2286 mm145.0 lbs65.7 kg25 psi1.7 barNONE 24.0”600 mm15 psi1.0 bar40 ft12.2 m650-2448 3/4”19.1 mm30.0”775 mm15 psi1.0 bar35 ft10.7 m675-2448-4 175.0 lbs79.4 kg20 psi1.4 bar4.0”102 mm36.0”900 mm15 psi1.0 bar35 ft10.7 m675-2448-6 6.0”152 mm42.0”1050 mm10 psi0.7 bar30 ft9.1 m48.0”1200 mm10 psi0.7 bar25 ft7.6 m600-366035.0”-60.0”900 mm-1550 mm34.0”864 mm90.0”2286 mm235.0 lbs106.5 kg20 psi1.4 barNONE 36.0”900 mm15 psi1.0 bar35 ft10.7 m650-3660 3/4”19.1 mm42.0”1050 mm15 psi1.0 bar35 ft10.7 m675-3660-4 265.0 lbs120.2 kg4.0”102 mm48.0”1200 mm13 psi0.9 bar30 ft9.1 m675-3660-6 6.0”152 mm54.0”1350 mm10 psi0.7 bar25 ft7.6 m60.0”1500 mm8 psi0.6 bar20 ft6.1 m600-427841.0”-78.0”1050 mm-2000 mm40.0”1016 mm102.0”2591 mm300.0 lbs135.9 kg15 psi1.0 barNONE 42.0”1050 mm6 psi0.4 bar14 ft4.3 m650-4278 3/4”19.1 mm54.0”1350 mm6 psi0.4 bar14 ft4.3 m675-4278-4 350.0 lbs158.8 kg4.0”102 mm66.0”1700 mm6 psi0.4 bar14 ft4.3 m675-4278-6 6.0”152 mm78.0”2000 mm6 psi0.4 bar14 ft4.3 m600-487247.0”-72.0”1200 mm-1850 mm46.0”1168 mm90.0”2286 mm325.0 lbs147.2 kg20 psi1.4 barNONE 48.0”1200 mm15 psi1.0 bar35 ft10.7 m650-4872 3/4”19.1 mm54.0”1350 mm13 psi0.9 bar30 ft9.1 m675-4872-4 355.0 lbs161.0 kg4.0”102 mm60.0”1500 mm10 psi0.7 bar25 ft7.6 m675-4872-6 6.0”152 mm66.0”1700 mm8 psi0.6 bar20 ft6.1 m72.0”1800 mm8 psi0.6 bar18 ft5.5 m600-609659.0”-96.0”1500 mm-2450 mm58.0”1473 mm110.0”2794 mm550.0 lbs249.2 kg12 psi0.8 barNONE 60.0”1500 mm6 psi0.4 bar14 ft4.3 m650-6096 3/4”19.1 mm72.0”1850 mm6 psi0.4 bar14 ft4.3 m675-6096-4 600.0 lbs272.2 kg4.0”102 mm84.0”2150 mm6 psi0.4 bar14 ft4.3 m675-6096-6 6.0”152 mm96.0”2450 mm6 psi0.4 bar14 ft4.3 mExample: 600-2448DeflatedExample: 600-2448Inflated119 SeriesSafety Inflation Rope/HosePage 21RecommendedAccessoriesAvailable forRent or Sale601 Series: Protective SleevesPART # FOR USE WITH.... THICKNESS601-1824 600/650/675-1824 1/4”6.4 mm601-1830 600/650/675-1830 1/4”6.4 mm601-2036 600/650/675-2036 1/4”6.4 mm601-2448 600/650/675-2448 1/4”6.4 mm601-3660 600/650/675-3660 1/4”6.4 mm601-4278 600/650/675-4278 1/4”6.4 mm601-4872 600/650/675-4872 1/4”6.4 mm601-6096 600/650/675-6096 1/4”6.4 mmExample: 601-2036Always ReadSafety ManualBefore Operation2Test & Block Plugs500 Series & 605/655 SeriesExample: 655-812605/655 Series: Multi-Size Back Plugs / Leak Locators with Larger BypassPART # SIZE RANGE DIAMETER LENGTHREQUIRED INFLATION PRESSURETest-Thru Port Size PIPE SIZEMAX ALLOWABLE BACK PRESSUREAIR WATER605-46 3.8”-6.0”100 mm-150 mm3.5”89 mm12.0”305 mm35 psi2.4 barNONE 4.0”100 mm10 psi0.7 bar25 ft7.6 m655-46 1/4”6.4 mm6.0”150 mm10 psi0.7 bar25 ft7.6 m605-610 5.5”-10.0”150 mm-250 mm5.0”127 mm17.5”445 mm35 psi2.4 barNONE 6.0”150 mm15 psi1.0 bar40 ft12.2 m655-610 3/4”19.1 mm8.0”200 mm15 psi1.0 bar35 ft10.7 m10.0”250 mm15 psi1.0 bar35 ft10.7 m605-812 7.5”-12.0”200 mm-300 mm7.0”178 mm19.0”483 mm35 psi2.4 barNONE 8.0”200 mm15 psi1.0 bar40 ft12.2 m655-812 3/4”19.1 mm10.0”250 mm15 psi1.0 bar35 ft10.7 m12.0”300 mm15 psi1.0 bar35 ft10.7 m605-1016 9.0”-16.0”225 mm-400 mm8.8”224 mm21.5”546 mm35 psi2.4 barNONE 10.0”250 mm15 psi1.0 bar40 ft12.2 m655-1016 3/4”19.1 mm12.0”300 mm15 psi1.0 bar35 ft10.7 m15.0”375 mm15 psi1.0 bar35 ft10.7 mwww.plugitproducts.com ¦ 800.575.8448125 SeriesSafety Inflation Rope/HosePage 21Pole & Attachment for Remote PlacementPage 22Example: 500-812500 Series: Multi-Size Plugs with Seal RibsPART # SIZE RANGE DIAMETER LENGTH WEIGHTREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREPIPE SIZE AIR WATER500-48 3.8”-8.0”100 mm-200 mm3.5”89 mm20.0”508 mm3.5 lbs1.6 kg40 psi2.8 bar4.0”100 mm15 psi1.0 bar40 ft12.2 m6.0”150 mm15 psi1.0 bar35 ft10.7 m8.0”200 mm10 psi0.69 bar30 ft9.1 m500-610 5.0”-10.0”125 mm-250 mm4.9”124 mm21.0”533 mm6.0 lbs2.7 kg35 psi2.4 bar6.0”150 mm15 psi1.0 bar40 ft12.2 m8.0”200 mm15 psi1.0 bar35 ft10.7 m10.0”250 mm10 psi0.69 bar35 ft10.7 m500-812 7.5”-12.0”200 mm-300 mm7.0”178 mm22.0”559 mm10.0 lbs4.5 kg35 psi2.4 bar8.0”200 mm15 psi1.0 bar40 ft12.2 m10.0”250 mm15 psi1.0 bar35 ft10.7 m12.0”300 mm10 psi0.7 bar35 ft10.7 m500-1016 9.5”-16.0”250 mm-400 mm9.0”229 mm23.0”584 mm15.0 lbs6.8 kg35 psi2.4 bar10.0”250 mm15 psi1.0 bar40 ft12.2 m12.0”300 mm15 psi1.0 bar35 ft10.7 m14.0”350 mm10 psi0.69 bar35 ft10.7 m16.0”400 mm10 psi0.69 bar30 ft9.1 m500-1218 11.5”-18.0”300 mm-450 mm11.0”279 mm25.0”635 mm19.0 lbs8.6 kg35 psi2.4 bar12.0”300 mm15 psi1.0 bar40 ft12.2 m15.0”375 mm15 psi1.0 bar35 ft10.7 m18.0”450 mm10 psi0.7 bar35 ft10.7 m500-1521 14.0”-21.0”350 mm-550 mm13.3”338 mm28.0”711 mm26.0 lbs11.8 kg35 psi2.4 bar15.0”375 mm15 psi1.0 bar40 ft12.2 m18.0”450 mm15 psi1.0 bar35 ft10.7 m21.0”525 mm10 psi0.7 bar35 ft10.7 mAlways ReadSafety ManualBefore Operation3Test & Block Plugs100 & 200 Series: Pneumatic Pipe Plugs100 Series: Pneumatic Pipe PlugsPART # SIZE RANGE DIAMETER LENGTH WEIGHTREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREAIR WATER100-4 3.5”-4.5”90 mm-125 mm3.5”90 mm5.5”140 mm1.5 lbs0.67 kg25 psi1.7 bar10 psi0.69 bar25 ft7.6 m100-46 3.5”-6.5”90 mm-175 mm3.5”90 mm9.5”241 mm2.0 lbs0.91 kg30 psi2.1 bar10 psi0.69 bar25 ft7.6 m100-6 5.0”-6.5”125 mm-175 mm5.0”125 mm6.0”152 mm3.0 lbs1.4 kg25 psi1.7 bar10 psi0.69 bar25 ft7.6 m100-68 5.0”-8.5”125 mm-225 mm5.0”125 mm14.0”356 mm4.0 lbs1.81 kg30 psi2.1 bar10 psi0.69 bar25 ft7.6 m100-8 7.0”-8.5”175 mm-225 mm7.0”175 mm7.5”191 mm5.0 lbs2.3 kg25 psi1.7 bar10 psi0.69 bar25 ft7.6 m100-10 9.0”-10.5”225 mm-275 mm9.0”225 mm10.0”254 mm8.5 lbs3.8 kg25 psi1.7 bar10 psi0.69 bar25 ft7.6 m100-12 11.0”-12.5”275 mm-325 mm11.0”275 mm12.0”305 mm12.5 lbs5.6 kg25 psi1.7 bar10 psi0.69 bar25 ft7.6 m100-15 13.5”-15.5”350 mm-400 mm13.5”350 mm15.0”381 mm24.0 lbs10.9 kg20 psi1.4 bar10 psi0.69 bar25 ft7.6 m100-18 16.5”-18.5”425 mm-470 mm16.5”425 mm18.0”457 mm33.5 lbs15.5 kg20 psi1.4 bar10 psi0.69 bar25 ft7.6 m100-21 18.5”-21.5”475 mm-550 mm18.5”475 mm21.0”533 mm42.0 lbs19.1 kg20 psi1.4 bar8 psi0.55 bar20 ft6.1 m200 Series: Pneumatic Pipe Plugs with BypassPART # SIZE RANGE DIAMETER LENGTH WEIGHTBYPASS SIZEREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREAIR WATER200-4-1 3.5”-4.5”90 mm-125 mm3.5”90 mm8.0”203 mm1.5 lbs0.67 kg1”25.4 mm25 psi1.7 bar10 psi0.69 bar25 ft7.6 m200-6-1 5.0”-6.5”125 mm-175 mm5.0”125 mm8.0”203 mm3.0 lbs1.4 kg1”25.4 mm25 psi1.7 bar10 psi0.69 bar25 ft7.6 m200-8-2 7.0”-8.5”175 mm-225 mm7.0”175 mm10.0”254 mm6.0 lbs2.7 kg2”50.8 mm25 psi1.7 bar10 psi0.69 bar25 ft7.6 m200-10-3 9.0”-10.5”225 mm-275 mm9.0”225 mm13.0”330 mm10.5 lbs4.8 kg3”76.2 mm25 psi1.7 bar10 psi0.69 bar25 ft7.6 m200-12-4 11.0”-12.5”275 mm-325 mm11.0”275 mm15.0”381 mm15.5 lbs7.0 kg4”101.6 mm25 psi1.7 bar10 psi0.69 bar25 ft7.6 m200-15-4 13.5”-15.5”350 mm-400 mm13.5”350 mm19.0”483 mm27.5 lbs14.5 kg4”101.6 mm20 psi1.4 bar10 psi0.69 bar25 ft7.6 m200-18-4 16.5”-18.5”425 mm-470 mm16.5”425 mm21.0”533 mm40.5 lbs18.4 kg4”101.6 mm20 psi1.4 bar10 psi0.69 bar25 ft7.6 m200-21-4 18.5”-21.5”475 mm-550 mm18.5”475 mm24.0”610 mm48.5 lbs22.0 kg4”101.6 mm20 psi1.4 bar8 psi0.55 bar20 ft6.1 m125 SeriesSafety Inflation Rope/HosePage 21Pole & Attachment for Remote PlacementPage 22Example: 100-12 Example: 200-8-2www.plugitproducts.com ¦ 800.575.8448Always ReadSafety ManualBefore Operation4Test & Block Plugswww.plugitproducts.com ¦ 800.575.8448Mechanical Pipe Plugs & Non-Pressure PlugsHT Series: Plastic Mechanical Pipe PlugsPART #PIPE SIZE(I.D)BYPASS & READ BACK PORT WEIGHTMAX ALLOWABLE BACK PRESSUREAIR WATERHT-4 4.0”100 mm -1.0lbs0.45kgs5 psi0.34 bar10 ft3.0 mHT-4B 4.0”100 mm1/2”12.7 mm1.0 lbs0.45 kgs5 psi0.34 bar10 ft3.0 mHT-5 5.0”125 mm -1.0 lbs0.45 kgs5 psi0.34 bar10 ft3.0 mHT-5B 5.0”125 mm1/2”12.7 mm1.0 lbs0.45 kgs5 psi0.34 bar10 ft3.0 mHT-6 6.0”150 mm -1.5 lbs0.68 kgs5 psi0.34 bar10 ft3.0 mHT-6B 6.0”150 mm1/2”12.7 mm1.5 lbs0.68 kgs5 psi0.34 bar10 ft3.0 mHT-8 8.0”200 mm -2.5 lbs1.1 kgs5 psi0.34 bar10 ft3.0 mHT-8B 8.0”200 mm1/2”12.7 mm2.5 lbs1.1 kgs5 psi0.34 bar10 ft3.0 mHT-10B 10.0”250 mm1/2”12.7 mm5.5 lbs2.5 kgs5 psi0.34 bar10 ft3.0 mHT-12B 12.0”300 mm1/2”12.7 mm6.5 lbs2.9 kgs5 psi0.34 bar10 ft3.0 mHT-15B 15.0”375 mm1/2”12.7 mm11.5 lbs5.2 kgs5 psi0.34 bar10 ft3.0 mHT-18B 18.0”450 mm1/2”12.7 mm16.5 lbs7.5 kgs5 psi0.34 bar10 ft3.0 mME Series: Aluminum Mechanical Pipe PlugsPART #PIPE SIZE(I.D)BYPASS & READ BACK PORT WEIGHTMAX ALLOWABLE BACK PRESSUREAIR WATERME-6 6.0”150 mm -4.0 lbs1.8 kgs5 psi0.34 bar40 ft12.2 mME-6B 6.0”150 mm1/4” & 1/4”6.4 mm & 6.4 mm4.0 lbs1.8 kgs5 psi0.34 bar40 ft12.2 mME-8 8.0”200 mm -6.0 lbs2.7 kgs5 psi0.34 bar40 ft12.2 mME-8B 8.0”200 mm1/4” & 3/4”6.4 mm & 19.1 mm6.0 lbs2.7 kgs5 psi0.34 bar40 ft12.2 mME-10 10.0”250 mm -8.0 lbs3.6 kgs5 psi0.34 bar40 ft12.2 mME-10B 10.0”250 mm1/4” & 3/4”6.4 mm & 19.1 mm8.0 lbs3.6 kgs5 psi0.34 bar40 ft12.2 mME-12 12.0”300 mm -10.0 lbs4.5 kgs5 psi0.34 bar30 ft9.1 mME-12B 12.0”300 mm1/4” & 3/4”6.4 mm & 19.1 mm10.0 lbs4.5 kgs5 psi0.34 bar30 ft9.1 mME-15 15.0”375 mm -15.0 lbs6.8 kgs5 psi0.34 bar25 ft7.6 mME-15B 15.0”375 mm1/4” & 3/4”6.4 mm & 19.1 mm15.0 lbs6.8 kgs5 psi0.34 bar25 ft7.6 mME-18 18.0”450 mm -18.0 lbs8.2 kgs5 psi0.34 bar20 ft6.1 mME-18B 18.0”450 mm1/4” & 3/4”6.4 mm & 19.1 mm18.0 lbs8.2 kgs5 psi0.34 bar20 ft6.1 mLarger Sizes Available Call 800.575.8448Example: ME-12 Example: ME-12B•?Available from 6” to 60”•?Call for SizesNon-Pressure PlugsAlways ReadSafety ManualBefore Operation5Test & Block Plugswww.plugitproducts.com ¦ 800.575.8448WE Series & 300 Series: Disc Plugs300 Series: Disc PlugsPART # DIAMETER WIDTHREQUIREDINFLATIONPRESSUREMAX ALLOWABLEBACK PRESSUREAIR WATER300-24 23.0”584 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-27 26.0”660 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-30 29.0”737 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-33 32.0”813 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-36 35.0”889 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-39 38.0”965 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-42 41.0”1041 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-45 44.0”1118 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-48 47.0”1194 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-54 53.0”1346 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-60 59.0”1499 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-66 65.0”1676 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-72 71.0”1803 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-78 77.0”1956 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-84 83.0”2108 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-90 89.0”2261 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 m300-96 95.0”2413 mm4.0”102 mm65 psi4.5 bar5 psi0.34 bar10 ft3.0 mCustom Sizes Available Call 800.575.8448Example: 300-54WE Series: ShortPART # PIPE SIZEREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREAIR WATERWE-15S 1.25”-1.5”30 mm-40 mm40 psi2.8 bar13 psi0.9 bar30 ft9.1 mWE-2S 2.0”50 mm40 psi2.8 bar13 psi0.9 bar30 ft9.1 mWE-3S 3.0”75 mm32 psi2.2 bar13 psi0.9 bar30 ft9.1 mWE-4S 4.0”100 mm32 psi2.2 bar13 psi0.9 bar30 ft9.1 mWE Series: LongPART # PIPE SIZEREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREAIR WATERWE-2 2.0”50 mm40 psi2.8 bar13 psi0.9 bar30 ft9.1 mWE-3 3.0”75 mm32 psi2.2 bar13 psi0.9 bar30 ft9.1 mWE-4 4.0”100 mm32 psi2.2 bar13 psi0.9 bar30 ft9.1 mWE Series: Multi-SizePART # PIPE SIZEREQUIRED INFLATION PRESSUREMAX ALLOWABLE BACK PRESSUREAIR WATERWE-46 4.0”-6.0”100 mm-150 mm40 psi2.8 bar13 psi0.9 bar30 ft9.1 mAlways ReadSafety ManualBefore Operation6Test & Block Plugswww.plugitproducts.com ¦ 800.575.8448800 / 825 / 850 Series: High Pressure Plugs800 Series: High Pressure Plugs - 150 PSI TESTPART #REQUIRED INFLATION PRESSUREMAXALLOWABLE BACK PRESSURE SIZE RANGE DIAMETER LENGTH800-4 200 psi13.8 bar150 psi10.3 bar3.8”-4.5”100 mm-125 mm3.5”89 mm18.0”457 mm800-6 200 psi13.8 bar150 psi10.3 bar5.5”-6.5”150 mm-175 mm5.0”127 mm18.0”457 mm800-8 200 psi13.8 bar150 psi10.3 bar7.0”-8.5”175 mm-225 mm6.5”165 mm18.0”457 mm800-10 200 psi13.8 bar150 psi10.3 bar9.0”-10.5”225 mm-275 mm8.0”203 mm18.0”457 mm800-12 200 psi13.8 bar150 psi10.3 bar11.0”-12.5”275 mm-325 mm10.0”254 mm18.0”457 mm800-15 200 psi13.8 bar150 psi10.3 bar14.0”-15.5”350 mm-400 mm13.0”330 mm18.0”457 mm800-18 200 psi13.8 bar150 psi10.3 bar17.0”-18.5”425 mm-475 mm16.0”406 mm18.0”457 mm800-21 200 psi13.8 bar150 psi10.3 bar20.0”-21.5”500 mm-550 mm19.0”483 mm18.0”457 mm800-24 200 psi13.8 bar150 psi10.3 bar23.0”-24.5”575 mm-625 mm22.0”559 mm18.0”457 mm800-27 200 psi13.8 bar150 psi10.3 bar26.0”-27.5”650 mm-700 mm25.0”635 mm18.0”457 mm800-30 200 psi13.8 bar150 psi10.3 bar29.0”-30.5”750 mm-800 mm28.0”711 mm18.0”457 mm800-33 200 psi13.8 bar150 psi10.3 bar32.0”-33.5”800 mm-850 mm31.0”787 mm18.0”457 mm800-36 200 psi13.8 bar150 psi10.3 bar35.0”-36.5”900 mm-950 mm34.0”864 mm18.0”457 mm800-39 200 psi13.8 bar150 psi10.3 bar38.0”-39.5”950 mm-1000 mm37.0”940 mm18.0”457 mm800-42 200 psi13.8 bar150 psi10.3 bar41.0”-42.5”1050 mm-1100 mm40.0”1016 mm18.0”457 mm800-45 200 psi13.8 bar150 psi10.3 bar44.0”-45.5”1100 mm-1150 mm43.0”1092 mm18.0”457 mm800-48 200 psi13.8 bar150 psi10.3 bar47.0”-48.5”1200 mm-1250 mm46.0”1168 mm18.0”457 mm800-54 200 psi13.8 bar150 psi10.3 bar53.0”-54.5”1350 mm-1400 mm52.0”1321 mm18.0”457 mm800-60 200 psi13.8 bar150 psi10.3 bar59.0”-60.5”1500 mm-1550 mm58.0”1473 mm18.0”457 mm800-66 200 psi13.8 bar150 psi10.3 bar65.0”-66.5”1650 mm-1700 mm64.0”1626 mm18.0”457 mm800-72 200 psi13.8 bar150 psi10.3 bar71.0”-72.5”1800 mm-1850 mm70.0”1778 mm18.0”457 mm800-78 200 psi13.8 bar150 psi10.3 bar77.0”-78.5”1950 mm-2000 mm76.0”1930 mm18.0”457 mm800-84 200 psi13.8 bar150 psi10.3 bar83.0”-84.5”2100 mm-2150 mm82.0”2083 mm18.0”457 mm800-90 200 psi13.8 bar150 psi10.3 bar89.0”-90.5”2250 mm-2300 mm88.0”2235 mm18.0”457 mm800-96 200 psi13.8 bar150 psi10.3 bar95.0”-96.5”2400 mm-2450 mm94.0”2388 mm18.0”457 mmCustom Sizes Available Call 800.575.8448Available forRent or SaleExample: 800-10 Example: 800-46825 Series: High Pressure Plugs - 200 PSI TESTPART #REQUIRED INFLATION PRESSUREMAXALLOWABLEBACKPRESSURE SIZE RANGE DIAMETER LENGTH825-4 250 psi17.2 bar200 psi13.8 bar3.8”-4.5”100 mm-125 mm3.5”89 mm18.0”457 mm825-6 250 psi17.2 bar200 psi13.8 bar5.5”-6.5”150 mm-175 mm5.0”127 mm18.0”457 mm825-8 250 psi17.2 bar200 psi13.8 bar7.0”-8.5”175 mm-225 mm6.5”165 mm18.0”457 mm825-10 250 psi17.2 bar200 psi13.8 bar9.0”-10.5”225 mm-275 mm8.0”203 mm18.0”457 mm825-12 250 psi17.2 bar200 psi13.8 bar11.0”-12.5”275 mm-325 mm10.0”254 mm18.0”457 mm825-15 250 psi17.2 bar200 psi13.8 bar14.0”-15.5”350 mm-400 mm13.0”330 mm18.0”457 mm825-18 250 psi17.2 bar200 psi13.8 bar17.0”-18.5”425 mm-475 mm16.0”406 mm18.0”457 mm825-21 250 psi17.2 bar200 psi13.8 bar20.0”-21.5”500 mm-550 mm19.0”483 mm18.0”457 mm825-24 250 psi17.2 bar200 psi13.8 bar23.0”-24.5”575 mm-625 mm22.0”559 mm18.0”457 mm825-27 250 psi17.2 bar200 psi13.8 bar26.0”-27.5”650 mm-700 mm25.0”635 mm18.0”457 mm825-30 250 psi17.2 bar200 psi13.8 bar29.0”-30.5”750 mm-800 mm28.0”711 mm18.0”457 mm825-33 250 psi17.2 bar200 psi13.8 bar32.0”-33.5”800 mm-850 mm31.0”787 mm18.0”457 mm825-36 250 psi17.2 bar200 psi13.8 bar35.0”-36.5”900 mm-950 mm34.0”864 mm18.0”457 mm825-39 250 psi17.2 bar200 psi13.8 bar38.0”-39.5”950 mm-1000 mm37.0”940 mm18.0”457 mm825-42 250 psi17.2 bar200 psi13.8 bar41.0”-42.5”1050 mm-1100 mm40.0”1016 mm18.0”457 mm825-45 250 psi17.2 bar200 psi13.8 bar44.0”-45.5”1100 mm-1150 mm43.0”1092 mm18.0”457 mm825-48 250 psi17.2 bar200 psi13.8 bar47.0”-48.5”1200 mm-1250 mm46.0”1168 mm18.0”457 mm850 Series: High Pressure Plugs - 250 PSI TESTPART #REQUIRED INFLATION PRESSUREMAXALLOWABLEBACKPRESSURE SIZE RANGE DIAMETER LENGTH850-4 300 psi20.7 bar250 psi17.2 bar3.8”-4.5”100 mm-125 mm3.5”89 mm18.0”457 mm850-6 300 psi20.7 bar250 psi17.2 bar5.5”-6.5”150 mm-175 mm5.0”127 mm18.0”457 mm850-8 300 psi20.7 bar250 psi17.2 bar7.0”-8.5”175 mm-225 mm6.5”165 mm18.0”457 mm850-10 300 psi20.7 bar250 psi17.2 bar9.0”-10.5”225 mm-275 mm8.0”203 mm18.0”457 mm850-12 300 psi20.7 bar250 psi17.2 bar11.0”-12.5”275 mm-325 mm10.0”254 mm18.0”457 mm850-15 300 psi20.7 bar250 psi17.2 bar14.0”-15.5”350 mm-400 mm13.0”330 mm18.0”457 mm850-18 300 psi20.7 bar250 psi17.2 bar17.0”-18.5”425 mm-475 mm16.0”406 mm18.0”457 mm850-21 300 psi20.7 bar250 psi17.2 bar20.0”-21.5”500 mm-550 mm19.0”483 mm18.0”457 mm850-24 300 psi20.7 bar250 psi17.2 bar23.0”-24.5”575 mm-625 mm22.0”559 mm18.0”457 mm850-27 300 psi20.7 bar250 psi17.2 bar26.0”-27.5”650 mm-700 mm25.0”635 mm18.0”457 mm850-30 300 psi20.7 bar250 psi17.2 bar29.0”-30.5”750 mm-800 mm28.0”711 mm18.0”457 mm850-33 300 psi20.7 bar250 psi17.2 bar32.0”-33.5”800 mm-850 mm31.0”787 mm18.0”457 mm850-36 300 psi20.7 bar250 psi17.2 bar35.0”-36.5”900 mm-950 mm34.0”864 mm18.0”457 mm850-39 300 psi20.7 bar250 psi17.2 bar38.0”-39.5”950 mm-1000 mm37.0”940 mm18.0”457 mm850-42 300 psi20.7 bar250 psi17.2 bar41.0”-42.5”1050 mm-1100 mm40.0”1016 mm18.0”457 mmAlways ReadSafety ManualBefore Operation7123HP SeriesSafety Inflation Rope/Hose Page 21Flow Diversionwww.plugitproducts.com ¦ 800.575.8448400 Series: Multi-Size Flow Diverters125 SeriesSafety Inflation Rope/HosePage 21400 Series: Multi-Size Flow DivertersPART # SIZE RANGE DIAMETER LENGTHBYPASS SIZE WEIGHTREQUIRED INFLATION PRESSURE PIPE SIZEMAX ALLOWABLE BACK PRESSUREAIR WATER400-48-2 4.0”-8.0”100 mm-200mm3.8”97 mm22.0”559 mm2.0”51 mm7.0 lbs3.2 kg40 psi2.8 bar4.0”100 mm15 psi1.0 bar45 ft13.7 m6.0”150 mm15 psi1.0 bar40 ft12.2 m8.0”200 mm15 psi1.0 bar35 ft10.7 m400-610-3 5.5”-10.5”150 mm-275 mm5.5”140 mm22.0”559 mm3.0”76 mm13.0 lbs5.9 kg40 psi2.8 bar6.0”150 mm15 psi1.0 bar45 ft13.7 m8.0”200 mm15 psi1.0 bar40 ft12.2 m10.0”250 mm15 psi1.0 bar35 ft10.7 m400-812-3 7.0”-12.5”175 mm-325 mm6.5”165 mm22.0”559 mm3.0”76 mm 18.0 lbs8.2 kg40 psi2.8 bar8.0”200 mm15 psi1.0 bar45 ft13.7 m400-812-4 4.0”102 mm10.0”250 mm15 psi1.0 bar40 ft12.2 m12.0”300 mm10 psi0.7 bar35 ft10.7 m400-1016-39.0”-16.0”225 mm-400 mm8.5”216 mm22.0”559 mm3.0”76 mm26.0 lbs11.8 kg40 psi2.8 bar10.0”250 mm15 psi1.0 bar45 ft13.7 m400-1016-4 4.0”102 mm12.0”300 mm15 psi1.0 bar45 ft13.7 m400-1016-6 6.0”152 mm16.0”400 mm10 psi0.7 bar35 ft10.7 m400-1218-410.5”-18.0”275 mm-450 mm10.0”254 mm22.0”559 mm4.0”102 mm34.0 lbs15.4 kg40 psi2.8 bar12.0”300 mm15 psi1.0 bar40 ft12.2 m400-1218-6 6.0”152 mm15.0”375 mm15 psi1.0 bar35 ft10.7 m400-1218-8 8.0”203 mm18.0”450 mm10 psi0.7 bar30 ft9.1 m400-1521-414.0”-21.0”350 mm-550 mm13.5”343 mm24.0”610 mm4.0”102 mm46.0 lbs20.9 kg40 psi2.8 bar15.0”375 mm15 psi1.0 bar40 ft12.2 m400-1521-6 6.0”152 mm18.0”450 mm15 psi1.0 bar35 ft10.7 m400-1521-8 8.0”203 mm21.0”525 mm10 psi0.7 bar30 ft9.1 m400-1521-10 10.0”254 mm400-1824-416.5”-24.0”425 mm-625 mm16.0”406 mm24.5”622 mm4.0”102 mm60.0 lbs27.2 kg40 psi2.8 bar18.0”450 mm15 psi1.0 bar40 ft12.2 m400-1824-6 6.0”152 mm21.0”525 mm15 psi1.0 bar35 ft10.7 m400-1824-8 8.0”203 mm24.0”600 mm10 psi0.7 bar30 ft9.1 m400-1824-10 10.0”254 mmAvailable forRent or SaleExample: 400-812-4 Example: 400-1218-4Always ReadSafety ManualBefore Operation8Flow Diversion400 Series: Multi-Size Flow Diverters400 Series: Multi-Size Flow DivertersPART # SIZE RANGE DIAMETER LENGTH WEIGHTREQUIRED INFLATION PRESSURE PIPE SIZEMAX ALLOWABLE BACK PRESSUREAIR WATER400-1824-F 16.5”-24.0”425 mm-625mm16.0”406 mm24.5”622 mm60.0 lbs27.2 kg40 psi2.8 bar18.0”450 mm15 psi1.0 bar40 ft12.2 m21.0”525 mm15 psi1.0 bar35 ft10.7 m24.0”600 mm10 psi0.7 bar30 ft9.1 m400-1830-F 16.5”-30.0”425 mm-775 mm16.0”406 mm41.0”1041 mm95.0 lbs43.1 kg40 psi2.8 bar18.0”450 mm15 psi1.0 bar40 ft12.2 m24.0”600 mm15 psi1.0 bar35 ft10.7 m30.0”750 mm10 psi0.7 bar30 ft9.1 m400-2436-F 22.0”-36.0”550 mm-950 mm21.5”546 mm41.0”1041 mm130.0 lbs58.9 kg40 psi2.8 bar24.0”600 mm15 psi1.0 bar40 ft12.2 m30.0”750 mm15 psi1.0 bar35 ft10.7 m36.0”900 mm10 psi0.7 bar30 ft9.1 m400-3648-F 34.0”-48.0”850 mm-1250 mm33.0”838 mm41.0”1041 mm215.0 lbs97.5 kg40 psi2.8 bar36.0”900 mm10 psi0.7 bar25 ft7.6 m42.0”1050 mm8 psi0.6 bar25 ft7.6 m48.0”1200 mm5 psi0.3 bar20 ft6.1 m400-4860-F 46.0”-60.0”1150 mm-1550 mm45.0”1143 mm41.0”1041 mm325.0 lbs147.3 kg40 psi2.8 bar48.0”1200 mm8 psi0.6 bar20 ft6.1 m54.0”1350 mm8 psi0.6 bar20 ft6.1 m60.0”1500 mm5 psi0.3 bar15 ft4.6 m400-6072-F 58.0”-72.0”1475 mm-1850 mm57.0”1448 mm41.0”1041 mm450.0 lbs204.1 kg40 psi2.8 bar60.0”1500 mm5 psi0.3 bar20 ft6.1 m66.0”1650 mm5 psi0.3 bar20 ft6.1 m72.0”1800 mm5 psi0.3 bar15 ft4.6 m125 SeriesSafety Inflation Rope/HosePage 21Example: 400-2436-FAvailable forRent or Salewww.plugitproducts.com ¦ 800.575.8448401 Series: Protective SleevesPART # FOR USE WITH.... THICKNESS401-1824 400-1824 1/4”6.4 mm401-1830 400-1830 1/4”6.4 mm401-2436 400-2436 1/4”6.4 mm401-3648 400-3648 1/4”6.4 mm401-4860 400-4860 1/4”6.4 mmExample: 401-1824Always ReadSafety ManualBefore Operation9Flow Diversionwww.plugitproducts.com ¦ 800.575.8448400 Series: Multi-Size Flow Diverters400 Series: Interchangeable Bolt-On Bypass Adapters/PlatesFOR USE WITH: BYPASS SIZE THREADED PART # SLIP PART # FLANGED PART #400-1824-F or 400-1830-F4.0” (102 mm) 400-1830-4-1 400-1830-4-1S 400-1830-4-1F6.0” (152 mm) 400-1830-6-1 400-1830-6-1S 400-1830-6-1F8.0” (203 mm) 400-1830-8-1 400-1830-8-1S 400-1830-8-1F10.0” (254 mm) 400-1830-10-1 400-1830-10-1S 400-1830-10-1F400-2436-F4.0” (102 mm) 400-2436-4-1 400-2436-4-1S 400-2436-4-1F6.0” (152 mm) 400-2436-6-1 400-2436-6-1S 400-2436-6-1F8.0” (203 mm) 400-2436-8-1 400-2436-8-1S 400-2436-8-1F10.0” (254 mm) 400-2436-10-1 400-2436-10-1S 400-2436-10-1F12.0” (305 mm) 400-2436-12-1S 400-2436-12-1F14.0” (356 mm) 400-2436-14-1S 400-2436-14-1F16.0” (406 mm) 400-2436-16-1S 400-2436-16-1F400-3648-F4.0” (102 mm) 400-3648-4-1 400-3648-4-1S 400-3648-4-1F6.0” (152 mm) 400-3648-6-1 400-3648-6-1S 400-3648-6-1F8.0” (203 mm) 400-3648-8-1 400-3648-8-1S 400-3648-8-1F10.0” (254 mm) 400-3648-10-1 400-3648-10-1S 400-3648-10-1F12.0” 305 mm) 400-3648-12-1S 400-3648-12-1F14.0” (356 mm) 400-3648-14-1S 400-3648-14-1F16.0” (406 mm) 400-3648-16-1S 400-3648-16-1F18.0” (457 mm) 400-3648-18-1S 400-3648-18-1F20.0” (508 mm) 400-3648-20-1S 400-3648-20-1F24.0” (610 mm) 400-3648-24-1S 400-3648-24-1F400-4860-F4.0” (102 mm) 400-4860-4-1 400-4860-4-1S 400-4860-4-1F6.0” (152 mm) 400-4860-6-1 400-4860-6-1S 400-4860-6-1F8.0” (203 mm) 400-4860-8-1 400-4860-8-1S 400-4860-8-1F10.0” (254 mm) 400-4860-10-1 400-4860-10-1S 400-4860-10-1F12.0” (305 mm) 400-4860-12-1S 400-4860-12-1F14.0” (356 mm) 400-4860-14-1S 400-4860-14-1F16.0” (406 mm) 400-4860-16-1S 400-4860-16-1F18.0” (457 mm) 400-4860-18-1S 400-4860-18-1F20.0” (508 mm) 400-4860-20-1S 400-4860-20-1F24.0” (610 mm) 400-4860-24-1S 400-4860-24-1F30.0” (762 mm) 400-4860-30-1S 400-4860-30-1F36.0” (914 mm) 400-4860-36-1S 400-4860-36-1F400-6072-F4.0” (102 mm) 400-6072-4-1 400-6072-4-1S 400-6072-4-1F6.0” (152 mm) 400-6072-6-1 400-6072-6-1S 400-6072-6-1F8.0” (203 mm) 400-6072-8-1 400-6072-8-1S 400-6072-8-1F10.0” (254 mm) 400-6072-10-1 400-6072-10-1S 400-6072-10-1F12.0” (305 mm) 400-6072-12-1S 400-6072-12-1F14.0” (356 mm) 400-6072-14-1S 400-6072-14-1F16.0” (406 mm) 400-6072-16-1S 400-6072-16-1F18.0” (457 mm) 400-6072-18-1S 400-6072-18-1F20.0” (508 mm) 400-6072-20-1S 400-6072-20-1F24.0” (610 mm) 400-6072-24-1S 400-6072-24-1F30.0” (762 mm) 400-6072-30-1S 400-6072-30-1F36.0” (914 mm) 400-6072-36-1S 400-6072-36-1F42.0” (1067 mm) 400-6072-42-1S 400-6072-42-1F48.0” (1219 mm) 400-6072-48-1S 400-6072-48-1FAvailable forRent or SaleExample: 400-1830-10-1F(Class 125 Bolt Pattern)Example: 400-2436-6-1SExample: 400-2436-6-110Flow Diversion250 Series: Single-Size High-Flow Diverters250 Series: Single-Size High-Flow Diverters 255 Series: Flexible Bypass HosePART #SIZE RANGE DIAMETER LENGTHREQUIRED INFLATION PRESSUREBYPASS SIZEUSES HOSE SIZE PART # DIAMETER LENGTH250-4 4.0”100 mm3.0”76 mm12.0”305 mm25 psi1.7 bar2.0”51 mm ? 255-22.0”51 mm5’-25’1.5 m-7.6 m250-6 6.0”150 mm5.0”127 mm12.0”305 mm25 psi1.7 bar4.0”102 mm ? 255-44.0”102 mm5’-25’1.5 m-7.6 m250-8 8.0”200 mm7.0”178 mm12.0”305 mm25 psi1.7 bar6.0”152 mm ? 255-66.0”152 mm5’-25’1.5 m-7.6 m250-10 10.0”250 mm9.0”229 mm15.0”381 mm25 psi1.7 bar8.0”203 mm ? 255-88.0”203 mm5’-25’1.5 m-7.6 m250-12 12.0”300 mm10.0”254 mm17.0”432 mm25 psi1.7 bar10.0”254 mm ? 255-1010.0”254 mm5’-25’1.5 m-7.6 m250-15 15.0”375 mm13.5”343 mm18.0”457 mm25 psi1.7 bar12.0”305 mm ? 255-1212.0”305 mm5’-25’1.5 m-7.6 m250-18 18.0”450 mm16.0”406 mm18.0”457 mm25 psi1.7 bar14.0”356 mm ? 255-1414.0”356 mm5’-25’1.5 m-7.6 m250-21 21.0”525 mm19.5”495 mm18.0”457 mm25 psi1.7 bar18.0”457 mm ? 255-1818.0”457 mm5’-25’1.5 m-7.6 m250-24 24.0”600 mm22.5”572 mm18.0”457 mm25 psi1.7 bar20.0”508 mm ? 255-2020.0”508 mm5’-25’1.5 m-7.6 m250-27 27.0”675 mm25.5”648 mm18.0”457 mm25 psi1.7 bar24.0”610 mm ? 255-24 24.0”610 mm5’-25’1.5 m-7.6 m250-30 30.0”750 mm28.5”724 mm18.0”457 mm25 psi1.7 bar24.0”610 mmLarger Sizes Available Call 800.575.8448Pole & Attachment for Remote PlacementPage 22275 SeriesSafety Inflation Rope/HosePage 21255 Series: Flexible Bypass HoseAvailable forRent or SaleExample: 250-8 2 - 250-8’s with 6” Flexible Bypass Hosewww.plugitproducts.com ¦ 800.575.8448280 Series: Single-Size High-Flow / No-Flow DivertersPART # SIZE RANGE DIAMETER LENGTHMAX INSIDE DIAMETERREQUIRED INFLATION PRESSURE MAX ALLOWABLE BACK PRESSUREOUTSIDE BLADDERINSIDE BLADDER AIR WATER280-6 6.0”150 mm5.0”127 mm12.0”305 mm3.0”76 mm25 psi1.7 bar0-10 psi0-0.69 bar -15 ft4.6 m280-8 8.0”200 mm7.0”178 mm12.0”305 mm5.0”127 mm25 psi1.7 bar0-10 psi0-0.69 bar- 15 ft4.6 m280-10 10.0”250 mm9.0”229 mm15.0”381 mm7.0”178 mm25 psi1.7 bar0-10 psi0-0.69 bar- 15 ft4.6 m280-12 12.0”300 mm10.0”254 mm18.0”457 mm9.0”229 mm25 psi1.7 bar0-10 psi0-0.69 bar- 15 ft4.6 m280-15 15.0”375 mm13.5”343 mm18.0”457 mm11.0”279 mm25 psi1.7 bar0-10 psi0-0.69 bar- 15 ft4.6 mLarger Sizes Available Call 800.575.8448Example: 280-8Inside BladderUninflatedInside BladderPartially InflatedInside BladderInflated & Closed280 Series: Single-Size High-Flow / No-Flow DivertersAlways ReadSafety ManualBefore Operation125 SeriesSafety Inflation Rope/HosePage 2111www.plugitproducts.com ¦ 800.575.8448Air Test EquipmentTest EquipmentAvailable forRent or Sale3/8” Compressor HosePART # LENGTH120-20 20’6.1 m120-30 30’9.1 m120-40 40’12.2 mCustom Lengths Available3/4” Compressor HosePART # LENGTH121-20 20’6.1 m121-30 30’9.1 m121-40 40’12.2 mCustom Lengths Available1/4” Read Back HosePART # LENGTH124-20 20’6.1 m124-30 30’9.1 m124-40 40’12.2 mCustom Lengths AvailableLeak Location ReelPART #1100-30050’ Triple Hose for Use with 1100-150PART # HOSES LENGTH1100-145-25 3/8” x 3/8” x 1/4” 25’7.6 m1100-145-50 3/8” x 3/8” x 1/4” 50’15.2 m1100-150-25 3/4” x 3/8” x 1/4” 25’7.6 m1100-150-50 3/4” x 3/8” x 1/4” 50’15.2 mRegulated Air Acceptance Test PanelPART #1100-150Ported PVC Test CapsPART # SIZE1100-2 2.0”51 mm1100-3 3.0”76 mm1100-4 4.0”102 mm1100-6 6.0”152 mmExample: 1100-145-50Space HosePART # LENGTH126-22 22’6.7 mAlways ReadSafety ManualBefore Operation12Test Equipment900 Series: Multi-Size Joint Testers / Grout Packers - High Pressure900 Series: Multi-Size Joint Testers / Grout Packers - High PressurePART # SIZE RANGE DIAMETER WIDTHMAX INFLATION PRESSUREMAX ALLOWABLE TEST PRESSURE900-2430 24.0”-30.0”600 mm-800 mm21.0”533 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-3036 30.0”-36.0”750 mm-950 mm27.0”686 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-3642 36.0”-42.0”900 mm-1100 mm33.0”838 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-4248 42.0”-48.0”1050 mm-1250 mm39.0”991 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-4854 48.0”-54.0”1200 mm-1400 mm45.0”1143 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-5460 54.0”-60.0”1350 mm-1550 mm51.0”1295 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-6066 60.0”-66.0”1500 mm-1700 mm57.0”1448 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-6672 66.0”-72.0”1650 mm-1850 mm63.0”1600 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-7278 72.0”-78.0”1800 mm-2000 mm69.0”1753 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-7884 78.0”-84.0”1950 mm-2150 mm75.0”1905 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-8490 84.0”-90.0”2100 mm-2300 mm81.0”2057 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-9096 90.0”-96.0”2250 mm-2450 mm87.0”2210 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-96102 96.0”-102.0”2400 mm-2600 mm93.0”2362 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar900-102108 102.0”-108.0”2550 mm-2750 mm99.0”2515 mm24.0”610 mm150 psi10.3 bar100 psi6.9 barCustom Sizes Available Call 800.575.8448Water or Air Test PanelPart # 900-001Available forRent or Salewww.plugitproducts.com ¦ 800.575.8448Example: 900-4854Always ReadSafety ManualBefore Operation945 Series: Dual-Bladder Single-Size Joint Testers - High PressurePART # SIZE RANGE DIAMETER WIDTHMAX INFLATION PRESSUREMAX ALLOWABLE TEST PRESSURE945-18 18.0”450 mm15.0”381 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-24 24.0”600 mm21.0”533 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-30 30.0”750 mm27.0”686 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-36 36.0”900 mm33.0”838 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-42 42.0”1050 mm39.0”991 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-48 48.0”1200 mm45.0”1143 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-54 54.0”1350 mm51.0”1295 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-60 60.0”1500 mm57.0”1448 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-66 66.0”1650 mm63.0”1600 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-72 72.0”1800 mm69.0”1753 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-78 78.0”1950 mm75.0”1905 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-84 84.0”2100 mm81.0”2057 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-90 90.0”2250 mm87.0”2210 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-96 96.0”2400 mm93.0”2362 mm24.0”610 mm150 psi10.3 bar100 psi6.9 bar945-102 102.0”2550 mm99.0”2515 mm24.0”610 mm150 psi10.3 bar100 psi6.9 barCustom Sizes and Pressures Available Call 800.575.8448945 Series: Dual Bladder Single-Size Joint Testers - High PressureExample: 945-60Hydrostatic Test PumpsAvailable13Test Equipment910 Series: Multi-Size Joint Testers / Grout Packers - Low Pressure910 Series: Steel Multi-Size Joint Testers / Grout Packers - Low PressurePART # SIZE RANGE DIAMETER WIDTHMAX INFLATION PRESSUREMAX ALLOWABLE TEST PRESSURE910-2430 24.0”-30.0”600 mm-800 mm21.0”533 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-3036 30.0”-36.0”750 mm-950 mm27.0”686 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-3642 36.0”-42.0”900 mm-1100 mm33.0”838 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-4248 42.0”-48.0”1050 mm-1250 mm39.0”991 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-4854 48.0”-54.0”1200 mm-1400 mm45.0”1143 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-5460 54.0”-60.0”1350 mm-1550 mm51.0”1295 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-6066 60.0”-66.0”1500 mm-1700 mm57.0”1448 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-6672 66.0”-72.0”1650 mm-1850 mm63.0”1600 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-7278 72.0”-78.0”1800 mm-2000 mm69.0”1753 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-7884 78.0”-84.0”1950 mm-2150 mm75.0”1905 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-8490 84.0”-90.0”2100 mm-2300 mm81.0”2057 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-9096 90.0”-96.0”2250 mm-2450 mm87.0”2210 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-96102 96.0”-102.0”2400 mm-2600 mm93.0”2362 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910-102108 102.0”-108.0”2550 mm-2750 mm99.0”2515 mm24.0”610 mm75 psi5.2 bar25 psi1.7 barCustom Sizes Available Call 800.575.8448Water or Air Test PanelPart # 900-001910A Series: Aluminum Multi-Size Joint Testers / Grout Packers - Low PressurePART # SIZE RANGE DIAMETER WIDTHMAX INFLATION PRESSUREMAX ALLOWABLE TEST PRESSURE910A-2430 24.0”-30.0”600 mm-800 mm21.0”533 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-3036 30.0”-36.0”750 mm-950 mm27.0”686 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-3642 36.0”-42.0”900 mm-1100 mm33.0”838 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-4248 42.0”-48.0”1050 mm-1250 mm39.0”991 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-4854 48.0”-54.0”1200 mm-1400 mm45.0”1143 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-5460 54.0”-60.0”1350 mm-1550 mm51.0”1295 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-6066 60.0”-66.0”1500 mm-1700 mm57.0”1448 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-6672 66.0”-72.0”1650 mm-1850 mm63.0”1600 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-7278 72.0”-78.0”1800 mm-2000 mm69.0”1753 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-7884 78.0”-84.0”1950 mm-2150 mm75.0”1905 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-8490 84.0”-90.0”2100 mm-2300 mm81.0”2057 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-9096 90.0”-96.0”2250 mm-2450 mm87.0”2210 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-96102 96.0”-102.0”2400 mm-2600 mm93.0”2362 mm24.0”610 mm75 psi5.2 bar25 psi1.7 bar910A-102108 102.0”-108.0”2550 mm-2750 mm99.0”2515 mm24.0”610 mm75 psi5.2 bar25 psi1.7 barCustom Sizes Available Call 800.575.8448Available forRent or SalePatent # 5066208www.plugitproducts.com ¦ 800.575.8448Example: 910-5460Example: 910A-4854Always ReadSafety ManualBefore Operation14925 Series: Multi-Size Collapsible Joint Testers / Deflection Gauges925 Series: Multi-Size Collapsible Joint Testers / Grout Packers - Low PressurePART # SIZE RANGE DIAMETER WIDTHMAX INFLATION PRESSUREMAX ALLOWABLE TEST PRESSURE925-3036 30.0”-36.0”750 mm-950 mm27.0”686 mm18.0”457 mm50 psi3.5 bar25 psi1.7 bar925-3642 36.0”-42.0”900 mm-1100 mm33.0”838 mm18.0”457 mm50 psi3.5 bar25 psi1.7 bar925-4248 42.0”-48.0”1050 mm-1250 mm39.0”991 mm18.0”457 mm50 psi3.5 bar25 psi1.7 bar925-4854 48.0”-54.0”1200 mm-1400 mm45.0”1143 mm18.0”457 mm50 psi3.5 bar25 psi1.7 bar925-5460 54.0”-60.0”1350 mm-1550 mm51.0”1295 mm18.0”457 mm50 psi3.5 bar25 psi1.7 barCustom Sizes Available Call 800.575.8448Water or Air Test PanelPart # 900-001Example: 925-3642(collapsed)Example: 925-3642Test EquipmentAvailable forRent or Salewww.plugitproducts.com ¦ 800.575.8448Always ReadSafety ManualBefore OperationSDR 26 PIPE5% DEFLECTION 7.5% DEFLECTIONDEFLECTIONGAUGEPART #PROVINGRINGPART #FINISHEDDIAMETERDEFLECTIONGAUGEPART #PROVINGRINGPART #FINISHEDDIAMETERSDR-2650-6 PR-2650-6 5.33” SDR-2675-6 PR-2675-6 5.19”SDR-2650-8 PR-2650-8 7.11” SDR-2675-8 PR-2675-8 6.93”SDR-2650-10 PR-2650-10 8.87” SDR-2675-10 PR-2675-10 8.64”SDR-2650-12 PR-2650-12 10.55” SDR-2675-12 PR-2675-12 10.27”SDR-2650-15 PR-2650-15 12.90” SDR-2675-15 PR-2675-15 12.56”SDR-2650-18 PR-2650-18 15.76” SDR-2675-18 PR-2675-18 15.34”SDR-2650-21 PR-2650-21 18.57” SDR-2675-21 PR-2675-21 18.08”SDR-2650-24 PR-2650-24 20.87” SDR-2675-24 PR-2675-24 20.32”SDR-2650-27 PR-2650-27 23.51” SDR-2675-27 PR-2675-27 22.89”SDR-2650-30 PR-2650-30 26.29” SDR-2675-30 PR-2675-30 26.52”Any size not on this chart is custom & will be made to customer specificationsSDR 35 PIPE5% DEFLECTION 7.5% DEFLECTIONDEFLECTIONGAUGEPART #PROVINGRINGPART #FINISHEDDIAMETERDEFLECTIONGAUGEPART #PROVINGRINGPART #FINISHEDDIAMETERSDR-3550-4 PR-3550-4 3.70” SDR-3575-4 PR-3575-4 3.60”SDR-3550-6 PR-3550-6 5.46” SDR-3575-6 PR-3575-6 5.31”SDR-3550-8 PR-3550-8 7.28” SDR-3575-8 PR-3575-8 7.09”SDR-3550-10 PR-3550-10 9.08” SDR-3575-10 PR-3575-10 8.84”SDR-3550-12 PR-3550-12 10.79” SDR-3575-12 PR-3575-12 10.51”SDR-3550-15 PR-3550-15 13.20” SDR-3575-15 PR-3575-15 12.86”SDR-3550-18 PR-3550-18 16.13” SDR-3575-18 PR-3575-18 15.70”SDR-3550-21 PR-3550-21 19.00” SDR-3575-21 PR-3575-21 18.50”SDR-3550-24 PR-3550-24 21.36” SDR-3575-24 PR-3575-24 20.79”SDR-3550-27 PR-3550-27 24.06” SDR-3575-27 PR-3575-27 23.43”Any size not on this chart is custom & will be made to customer specificationsExample: PR-2650-8Example: SDR-3550-8Custom Sizes & Specs Always Available on Deflection Gauges & Proving Rings15Test Equipmentwww.plugitproducts.com ¦ 800.575.84481000 Series: Vacuum Test SystemsExample: 1000-80Example: 1000-80LExample: 1000-80L-VH1000 Series: Motorized Vacuum PumpsPART # CUBIC FEET PER MINUTE1000-500-50 50 CFM @ 15 in.hg.Available forRent or Sale1000 Series: Venturi Vacuum PumpsPART # DESCRIPTION1000-80 40 CFM1000-80L 27 CFM1000-80L-VH 27 CFM with 20’ of 3/4” vacuum hose1000 Series: Vacuum Test PlatePART #PART # WITH WINDOW DIAMETER WEIGHT1000-12 14.0”356 mm10 lbs4.5 kg1000-24 1000-24W 26.0”660 mm25 lbs11.3 kg1000-36 1000-36W 38.0”965 mm42 lbs19.1 kg1000-42 1000-42W 44.0”1118 mm55 lbs24.9 kgCustom Sizes Available Call 800.575.8448Example: 1000-361000 Series: Vacuum Test PlugsPART #PART # WITH WINDOW SIZE RANGEBLADDER HEIGHTREQUIRED INFLATION PRESSURE1000-1824 1000-1824W 17.0”-24.5”425 mm-650 mm12.0”305 mm40 psi2.8 bar1000-2030 1000-2030W 19.0”-30.5”475 mm-800 mm18.0”457 mm40 psi2.8 bar1000-2430 1000-2430W 22.5”-30.5”575 mm-800mm12.0”305 mm40 psi2.8 bar1000-3036 1000-3036W 28.5”-36.5”725 mm-950 mm12.0”305 mm40 psi2.8 barExample: 1000-2030Always ReadSafety ManualBefore Operation16Rehabilitationwww.plugitproducts.com ¦ 800.575.8448450 & 460 Series: Steam Process Plugs450 Series: Multi-Size Steam Process - Kevlar ReinforcedPART # SIZE RANGE DIAMETER LENGTHBYPASS SIZEREQUIRED INFLATION PRESSURE450-48-2 4.0”-8.0”100 mm-200 mm3.8”97 mm22.0”559 mm2.0”51 mm40 psi2.8 bar450-610-2 6.0”-10.0”150 mm-250 mm5.3”135 mm22.0”559 mm2.0”51 mm40 psi2.8 bar450-610-3 6.0”-10.0”150 mm-250 mm5.3”135 mm22.0”559 mm3.0”76 mm40 psi2.8 bar450-812-2 8.0”-12”200 mm-300 mm6.5”165 mm22.0”559 mm2.0”51 mm40 psi2.8 bar450-812-3 8.0”-12”200 mm-300 mm6.5”165 mm22.0”559 mm3.0”76 mm40 psi2.8 bar450-812-4 8.0”-12”200 mm-300 mm6.5”165 mm22.0”559 mm4.0”102 mm40 psi2.8 bar450-1015-2 10.0”-15.0”250 mm-400 mm8.5”216 mm22.0”559 mm2.0”51 mm40 psi2.8 bar450-1015-3 10.0”-15.0”250 mm-400 mm8.5”216 mm22.0”559 mm3.0”76 mm40 psi2.8 bar450-1015-4 10.0”-15.0”250 mm-400 mm8.5”216 mm22.0”559 mm4.0”102 mm40 psi2.8 bar450-1218-2 12.0”-18.0”300 mm-450 mm10.0”254 mm22.0”559 mm2.0”51 mm40 psi2.8 bar450-1218-3 12.0”-18.0”300 mm-450 mm10.0”254 mm22.0”559 mm3.0”76 mm40 psi2.8 bar450-1218-4 12.0”-18.0”300 mm-450 mm10.0”254 mm22.0”559 mm4.0”102 mm40 psi2.8 bar450-1521-2 15.0”-21.0”375 mm-550 mm13.5”343 mm24.0”610 mm2.0”51 mm40 psi2.8 bar450-1521-3 15.0”-21.0”375 mm-550 mm13.5”343 mm24.0”610 mm3.0”76 mm40 psi2.8 bar450-1521-4 15.0”-21.0”375 mm-550 mm13.5”343 mm24.0”610 mm4.0”102 mm40 psi2.8 bar450-1824-2 18.0”-24.0”450 mm-625 mm16.0”406 mm24.5”622 mm2.0”51 mm40 psi2.8 bar450-1824-3 18.0”-24.0”450 mm-625 mm16.0”406 mm24.5”622 mm3.0”76 mm40 psi2.8 bar450-1824-4 18.0”-24.0”450 mm-625 mm16.0”406 mm24.5”622 mm4.0”102 mm40 psi2.8 barLarger Sizes & Bypass’ Available Call 800.575.8448460 Series: Single-Size Steam Process - Kevlar ReinforcedPART # SIZE RANGE DIAMETER LENGTHBYPASS SIZEREQUIRED INFLATION PRESSURE460-4 4.0”100 mm2.5”64 mm12.0”305 mm1.0”25 mm40 psi2.8 bar460-6 6.0”150 mm3.8”97 mm12.0”305 mm2.0”51 mm40 psi2.8 bar460-8 8.0”200 mm5.3”135 mm12.0”305 mm2.0”51 mm40 psi2.8 bar460-10 10.0”250 mm6.5”165 mm12.0”305 mm2.0”51 mm40 psi2.8 bar460-12 12.0”300 mm8.5”216 mm12.0”305 mm2.0”51 mm40 psi2.8 bar460-15 15.0”375 mm10.0”254 mm12.0”305 mm2.0”51 mm40 psi2.8 bar460-18 18.0”450 mm13.5”343 mm15.0”381 mm2.0”51 mm40 psi2.8 bar460-21 21.0”525 mm16.0”406 mm15.0”381 mm2.0”51 mm40 psi2.8 bar460-24 24.0”600 mm19.0”483 mm15.0”381 mm2.0”51 mm40 psi2.8 barLarger Sizes Available Call 800.575.8448Example: 450-48-2Example: 460-6Always ReadSafety ManualBefore Operation17Rehabilitationwww.plugitproducts.com ¦ 800.575.8448Washballs / AV Series / Nozzle CarriersAV Series: Root Control Foam ApplicatorCleanout AccessPART # SIZE RANGE LENGTHREQUIRED INFLATION PRESSUREAV-10-4 4.0”100 mm10.0’3.0 m20 psi1.4 barAV-12-4 4.0”100 mm12.0’3.7 m20 psi1.4 barAV-10-6 6.0”150 mm10.0’3.0 m20 psi1.4 barAV-12-6 6.0”150 mm12.0’3.7 m20 psi1.4 barCustom Lengths Available Call 800.575.8448Example: AV-10-4AV Series: Root Control Foam ApplicatorTee AccessPART # SIZE RANGE LENGTHREQUIRED INFLATION PRESSUREAV-10-4T 4.0”100 mm10.0’3.0 m20 psi1.4 barAV-12-4T 4.0”100 mm12.0’3.7 m20 psi1.4 barAV-10-6T 6.0”150 mm10.0’3.0 m20 psi1.4 barAV-12-6T 6.0”150 mm12.0’3.7 m20 psi1.4 barCustom Lengths Available Call 800.575.8448140 Series: Nozzle CarriersPART #DIAMETER OF RUBBERHOSE SIZE140-1 3.5”90 mm1.0”25 mm140-2 3.5”90 mm0.75”19 mmExample: 700-1218700 Series: Multi-Size WashballsPART # SIZE RANGE DIAMETER LENGTH WEIGHT700-4 3.5”-4.5”90 mm-125 mm3.0”76 mm6.0”152 mm3.0 lbs1.4 kg700-68 5.0”-8.0”125 mm-200 mm4.5”114 mm14.0”356 mm6.0 lbs2.7 kg700-812 7.0”-12.0”200 mm-300 mm6.5”165 mm22.0”559 mm8.0 lbs3.6 kg700-1015 9.0”-15.0”250 mm-375 mm8.5”229 mm22.5”572 mm12.0 lbs5.4 kg700-1218 11.0”-18.0”300 mm-450 mm10.5”279 mm25.0”635 mm19.0 lbs8.6 kg700-1521 14.0”-21.0”350 mm-550 mm13.5”343 mm28.0”711 mm25.0 lbs11.3 kg700-1824 17.0”-24.0”425 mm-600 mm16.5”419 mm31.5”800 mm35.0 lbs15.9 kg700-2030 19.0”-30.0”475 mm-775 mm18.5”470 mm35.5”902 mm50.0 lbs22.7 kg700-2033 19.0”-33.0”475 mm-850 mm18.5”470 mm48.0”1219 mm75.0 lbs34.0 kg700-2436 24.0”-36.0”600 mm-950 mm20.5”521 mm65.0”1651 mm100.0 lbs45.3 kg700-3048 30.0”-48.0”750 mm-1250 mm22.5”572 mm90.0”2286 mm175.0 lbs79.3 kg700-4860 48.0”-60.0”1200 mm-1550 mm35.0”889 mm92.0”2337 mm295.0 lbs133.7 kgAlways ReadSafety ManualBefore Operation18Example: 140-1Rehabilitationwww.plugitproducts.com ¦ 800.575.8448CarriersCA Series: Point Repair Carriers - Ambient CurePART # SIZE RANGE DIAMETERREQUIRED INFLATION PRESSUREBYPASS SIZE LENGTH APPROXIMATE CONTACT AREAOPTIONAL WHEEL KIT PART #OPTIONAL CAGE KIT PART #DIAMETER OF PIPE ? 4.0”100 mm6.0”150 mmNONE CCK-46CA-46-604.0”-6.0”100 mm-150 mm2.5”64 mm25 psi1.7 bar1.0”25 mm60.0”1500 mm50.0”1270 mm50.0”1270 mmCA-46-96 96.0”2400 mm85.0”2159 mm85.0”2159 mmCA-46-120 120.0”3050 mm109.0”2769 mm109.0”2769 mmCA-46-144 144.0”3650 mm133.0”3378 mm133.0”3378 mmCA-46-180 180.0”4550 mm179.0”4547 mm179.0”4547 mmDIAMETER OF PIPE ? 6.0”150 mm8.0”200 mm10.0”250 mmCWK-610 CCK-610CA-610-606.0”-10.0”150 mm-250 mm4.25”108 mm25 psi1.7 bar2.5”64 mm60.0”1500 mm50.0”1270 mm50.0”1270 mm47.0”1194 mmCA-610-96 96.0”2400 mm85.0”2159 mm85.0”2159 mm83.0”2108 mmCA-610-120 120.0”3050 mm109.0”2769 mm109.0”2769 mm107.0”2718 mmCA-610-144 144.0”3650 mm133.0”3378 mm133.0”3378 mm131.0”3327 mmCA-610-180 180.0”4550 mm179.0”4547 mm179.0”4547 mm177.0”4596 mmDIAMETER OF PIPE ? 8.0”200 mm10.0”250 mm12.0”300 mmCWK-812 CCK-812CA-812-608.0”-12.0”200 mm-300 mm5.25”133 mm25 psi1.7 bar3.0”76 mm60.0”1500 mm48.0”1219 mm46.0”1168 mm45.0”1143 mmCA-812-96 96.0”2400 mm84.0”2134 mm82.0”2083 mm81.0”2057 mmCA-812-120 120.0”3050 mm108.0”2743 mm106.0”2692 mm105.0”2667 mmCA-812-144 144.0”3650 mm132.0”3353 mm130.0”3302 mm129.0”3277 mmCA-812-180 180.0”4550 mm168.0”4267 mm164.0”4166 mm163.0”4140 mmChart Continued on Next Page...Example: CCK-610 Example: CWK-610Example: CA-812-60Example: CLA-46CLA Series: Lateral Point Repair CarriersAmbient CurePART # SIZE RANGE DIAMETER LENGTHREQUIRED INFLATION PRESSURECLA-34 3.0”-4.0”75 mm-100 mm1.75”44 mm45.0”1.1 m25 psi1.7 barCLA-46 4.0”-6.0”100 mm-150 mm2.75”70 mm45.0”1.1 m25 psi1.7 barCLA-68 6.0”-8.0”150 mm-200 mm4.63”118 mm45.0”1.1 m25 psi1.7 barCLA-PRK Push Rod Kit - 20’ (6.1 m)Always ReadSafety ManualBefore Operation19Rehabilitationwww.plugitproducts.com ¦ 800.575.8448CarriersCA Series: Point Repair Carriers - Ambient CurePART # SIZE RANGE DIAMETERREQUIRED INFLATION PRESSUREBYPASS SIZE LENGTH APPROXIMATE CONTACT AREAOPTIONAL WHEEL KIT PART #OPTIONAL CAGE KIT PART #DIAMETER OF PIPE ? 10.0”250 mm12.0”300 mm15.0”375 mmCWK-1015 CCK-1015CA-1015-6010.0”-15.0”250 mm-375 mm7.25”184 mm25 psi1.7 bar4.0”102 mm60.0”1500 mm48.0”1219 mm46.0”1168 mm45.0”1143 mmCA-1015-96 96.0”2400 mm84.0”2134 mm82.0”2083 mm81.0”2057 mmCA-1015-120 120.0”3050 mm108.0”2743 mm106.0”2692 mm105.0”2667 mmCA-1015-144 144.0”3650 mm132.0”3353 mm130.0”3302 mm129.0”3277 mmCA-1015-180 180.0”4550 mm168.0”4267 mm164.0”4166 mm163.0”4140 mmDIAMETER OF PIPE ? 12.0”300 mm15.0”375 mm18.0”450 mmCWK-1218 CCK-1218CA-1218-6012.0”-18.0”300 mm-450 mm8.75”222 mm25 psi1.7 bar6.0”152 mm60.0”1500 mm49.0”1245 mm44.0”1118 mm43.0”1092 mmCA-1218-96 96.0”2400 mm85.0”2159 mm80.0”2032 mm79.0”2007 mmCA-1218-120 120.0”3050 mm109.0”2769 mm104.0”2642 mm103.0”2616 mmCA-1218-144 144.0”3650 mm133.0”3378 mm128.0”3251 mm127.0”3226 mmCA-1218-180 180.0”4550 mm169.0”4293 mm164.0”4166 mm163.0”4140 mmDIAMETER OF PIPE ? 15.0”375 mm18.0”450 mm21.0”550 mmCWK-1521 CCK-1521CA-1521-6015.0”-21.0”375 mm-550 mm12.0”305 mm20 psi1.4 bar6.0”152 mm60.0”1500 mm49.0”1245 mm44.0”1118 mm43.0”1092 mmCA-1521-96 96.0”2400 mm85.0”2159 mm80.0”2032 mm79.0”2007 mmCA-1521-120 120.0”3050 mm109.0”2769 mm104.0”2642 mm103.0”2616 mmCA-1521-144 144.0”3650 mm133.0”3378 mm128.0”3251 mm127.0”3226 mmCA-1521-180 180.0”4550 mm169.0”4293 mm164.0”4166 mm163.0”4140 mmDIAMETER OF PIPE ? 18.0”450 mm21.0”550 mm24.0”600 mmCWK-1824 CCK-1824CA-1824-6018.0”-24.0”450 mm-600 mm14.75”375 mm20 psi1.4 bar6.0”152 mm60.0”1500 mm47.0”1194 mm44.0”1118 mm42.0”1067 mmCA-1824-96 96.0”2400 mm83.0”2108 mm80.0”2032 mm78.0”1981 mmCA-1824-120 120.0”3050 mm107.0”2718 mm104.0”2642 mm102.0”2591 mmCA-1824-144 144.0”3650 mm131.0”3327 mm128.0”3251 mm126.0”3200 mmCA-1824-180 180.0”4550 mm167.0”4242 mm164.0”4166 mm162.0”4115 mmDIAMETER OF PIPE ? 21.0”550 mm24.0”600 mm30.0”750 mmCWK-2130 CCK-2130CA-2130-6021.0”-30.0”525 mm-775 mm15.0”381 mm20 psi1.4 bar6.0”152 mm60.0”1500 mm45.0”1143 mm42.0”1067 mm39.0”991 mmCA-2130-96 96.0”2400 mm81.0”2057 mm76.0”1930 mm71.0”1803 mmCA-2130-120 120.0”3050 mm105.0”2667 mm100.0”2540 mm95.0”2413 mmCA-2130-144 144.0”3650 mm129.0”3277 mm124.0”3150 mm119.0”3023 mmCA-2130-180 180.0”4550 mm165.0”4191 mm160.0”4064 mm155.0”3937 mmDIAMETER OF PIPE ? 24.0”600 mm30.0”750 mm36.0”900 mmCWK-2436 CCK-2436CA-2436-6024.0”-36.0”600 mm-900 mm18.0”457 mm20 psi1.4 bar6.0”152 mm60.0”1500 mm45.0”1143 mm40.0”1016 mm35.0”889 mmCA-2436-96 96.0”2400 mm81.0”2057 mm76.0”1930 mm71.0”1803 mmCA-2436-120 120.0”3050 mm105.0”2667 mm100.0”2540 mm95.0”2413 mmCA-2436-144 144.0”3650 mm129.0”3277 mm124.0”3150 mm119.0”3023 mmCA-2436-180 180.0”4550 mm165.0”4191 mm160.0”4064 mm155.0”3937 mm20Ropes / Hoses / Accessorieswww.plugitproducts.com ¦ 800.575.8448Inflation Ropes/HosesAvailable forRent or Sale125 SeriesPART # LENGTH125-10 10.0’3.1 m125-20 20.0’6.1 m125-30 30.0’9.1 m125-40 40.0’12.2 mLonger Lengths Available123 SeriesPART # LENGTH123-10 10.0’3.1 m123-20 20.0’6.1 m123-30 30.0’9.1 m123-40 40.0’12.2 mLonger Lengths Available123HP SeriesPART # LENGTH123-10HP 10.0’3.1 m123-20HP 20.0’6.1 m123-30HP 30.0’9.1 m123-40HP 40.0’12.2 mLonger Lengths Available119 SeriesPART # LENGTH119-10 10.0’3.1 m119-20 20.0’6.1 m119-30 30.0’9.1 m119-40 40.0’12.2 mLonger Lengths Available275 SeriesPART # LENGTH275-10 10.0’3.1 m275-20 20.0’6.1 m275-30 30.0’9.1 m275-40 40.0’12.2 mLonger Lengths Available119 Series HydraulicPART # LENGTH119-10HY 10.0’3.1 m119-20HY 20.0’6.1 m119-30HY 30.0’9.1 m119-40HY 40.0’12.2 mLonger Lengths Available125 Series HydraulicPART # LENGTH125-10HY 10.0’3.1 m125-20HY 20.0’6.1 m125-30HY 30.0’9.1 m125-40HY 40.0’12.2 mLonger Lengths Available123HP Series HydraulicPART # LENGTH123-10HPHY 10.0’3.1 m123-20HPHY 20.0’6.1 m123-30HPHY 30.0’9.1 m123-40HPHY 40.0’12.2 mLonger Lengths Available21Ropes / Hoses / Accessorieswww.plugitproducts.com ¦ 800.575.8448Parts & AccessoriesPART # DESCRIPTIONGauge Block Assemblies123-1Gauge Block Assembly0-60 psi125-1Gauge Block Assembly with Ball Valve0-60 psiGauges129-30CB0-30 in.hgVacuumCenter Back Connection129-30L0-30 in.hgVacuumLower Connection129-150-15 psiwith Rubber Protector129-600-60 psiwith Rubber ProtectorRemote Placement Pole & Attachments130-1 1/2” Pole Attachment130-2 5/8” Pole AttachmentPART # DESCRIPTIONQuick Couplers135-04F 1/4” F x 1/4” FIP135-04FM 1/4” F x 1/4” MIP135-04M 1/4” M x 1/4” MIP135-0406M 1/4” M x 3/8” MIP135-12F 3/4” Female Dixon135-12M 3/4” MaleDixonSafety Pressure Relief Valves138-25 1/4” 25 psi138-35 1/4” 35 psi139-12 1/2” 12 psi139-20 1/2” 20 psi139-25 1/2” 25 psiInflation Fittings137-1 1/4” MInflation Fitting130-6Remote Placement Telescopic Aluminum Pole(Attachments Sold Seperately)MUDCARTPC Series: Pipe CreepersPART #PIPE SIZE LENGTHPC-24-30 24.0”600 mm30.0”750 mmPC-24-36 24.0”600 mm36.0”900 mmPC-30-30 30.0”750 mm30.0”750 mmPC-30-36 30.0”750 mm36.0”900 mmPC-36-30 36.0”900 mm30.0”750 mmPC-36-36 36.0”900 mm36.0”900 mm22Example: PC-30-36 MudcartPART # WIDTH LENGTHMUDCART 12.0”305 mm48.0”1219 mmCustom Design & Fabricationwww.plugitproducts.com ¦ 800.575.844823Joint Tester built to vacuum test 120” V-Shaped concrete pipe.Flow Diversion in a structure. 48” pipe with a 24” bypass, flowing uphill.Custom 96” 300 Series: Disc Plug in use. Braced for back pressure.300 Series: Disc Plug. 120” with 48” sealed manway door.Custom 78” 1000 Series: Vacuum Plate with windowCustom Vacuum Joint Tester. Uses vacuum to test welds on steel, mortar-lined pipe.30” High Pressure Mechanical plug. Designed to fit through a 24” manhole.This “spool” for 108” pipe was lowered into a vertical pipe at the bottom of a surcharge tower that could not have the flow shut down. Grout was then pumped into the void between the end bladders to fill up and block off an intersecting horizontal pipe. The “spool” was left in place.66” Hydraulically Actuated Telescopic Flow Diverters used to dry up a structure in Denver, CO. Diverters are steered into place remotely with included hydraulic control panel.Call Plug-It Products for all of your custom design and fabrication needs(800) 5-PLUG-ITJust a few of the custom products Plug-It Products has designed & fabricated over the yearsALL PIPE PLUGS ARE NOT CREATED EQUALSome Facts to Compare When Selecting a Pipe PlugInflation Pressure -•??A higher inflation pressure gives a better safety margin against back pressure. We feature some of the highest inflation pressures in the industry. Compare and see for yourselfReinforcement -•??Some plugs are molded and have no reinforcement, but they are cheaper to buy. We use several materials for reinforcement such as polyester cord and DuPont Kevlar®. While Kevlar does not make our bladders bullet-proof, we can use fewer layers of reinforcement with Kevlar as compared to polyester cord. This saves labor cost while constructing the bladderSafety Relief Valves -•??Plug-It Products has featured Safety Relief Valves in some of our products for over 12 years•??Our Valves automatically reset to the proper pressure if the plug is over-inflated, so the contractor can continue using the plug•??The pressure relief valves help protect the plug from damage caused from over-inflation. Look for dealers who rent plugs with Safety Relief Valves Don’t buy a rental plug that fails because of the previous userVersatility -•??Our 400 Series Multi-Size Flow Diverters with flanged ends offer many different options; diverting flow, for pumping, or bypassing inside of a structure•??Our 900, 910, 925, & 950 Series can be used as Joint Testers or Grout Packers•??Our Multi-Size Joint Testers give the most wall clearance between the bladder and pipe wall. Our Joint Testers will clear allowable deflection and most bends in pipe, ending the need to disassemble the tester inside the pipe•??Our 925 Series Collapsible Joint Testers can test a larger diameter pipe while slipping through a 24” manhole opening, so the cone does not have to be pulledShop & Compare, the lowest price is not always the best dealWe want you to inflate our plugs, not blow them upSafety Manual, Video, & CD Rom are available by contacting any of our locations on the back cover, or at www.plugitproducts.comwww.plugitproducts.com ¦ 800.575.8448Plug-It Products has gone GreenOur environment is important to Plug-It Products. By installing a 64 Kilowatt Photovoltaic Solar System, which produces 100% of our electric needs, we feel that we are doing our share to help protect the environment and reduce emissions on a daily basis.Plug-It Products strives to be the number one pipe and sewer plug manufacturer in the world by setting new standards in design, durability, and quality of our products, with an impeccable reputation built on honesty, good value, and a safe environment in which our craftsman can improve their quality of life.MISSION STATEMENT24Lodi, CAHumble, TXNewark, DETexas Warehouse(281) 540-57851920 Treble Drive, Unit B1Humble, TX 77338Delaware Warehouse(302) 266-790020 Shea Way, Suite 203Newark, DE 19713(800) 575-8448940 East Pine StreetLodi, CA 95240Fax: (209) 334-1671www.plugitproducts.comPLUG-IT PRODUCTS- A Different Kind of Plug Company -Georgia Warehouse(678) 354-26622197 Canton Road, Suite 101Marietta, GA 30066Marietta, GACATALOG #13