PolyDrain - Trench Drain System Catalogue

Today’s Hydraulic Solutionswww.abtdrains.comPolyDrain®Pre-Engineered Surface Drainage ManualAdvanced Building Technologieswww.abtdrains.comABT, Inc. manufactures PolyDrain trench drains; the standard for pre-engineered trench drains. Over the years the PolyDrain name has become synonymous with trench drain design. Architects and engineers, recognizing the benefits of pre- engineered polymer concrete trench drains, specify PolyDrain for a wide variety of applica-tions. Included among these applications are food processing plants, airports, highways, load-ing docks, garden centers and chemical processing plants. PolyDrain polymer concrete trench drain assures the specifier of the precision and accuracy required to satisfy hydraulic or chemical resistant demands. PolyDrain offers design flexibility, as well as ease of installation. In addition, expensive labor and material costs associated with hand-forming methods are eliminated.PolyDrain channels are a nominal meter (39.19 in., 3.27 ft.) long. Standard channels have a 0.6% built in slope. The 30 standard channels are posi-tioned sequentially in numerical order from 010 to 300, creating a continuously sloped channel run. Channel runs can be designed with intersec-tions or miters and fabricated onsite utilizing commercial grade cutting tools. With PolyDrain, runs of almost any length are possible by varying outlet placements, integrating non-sloping chan-nels and using PolyWall Sidewall Extensions for increased depth.Polymer Concrete is resistant to salt, oil, gas, sewage, most acids and many alkalis. This makes it excellent for chemical transport, washdown and food processing, as well as many other applications. Polymer Concrete Portland Fluid PolyDyn PolyChampion Cement Water 4 4 Permeable Gasoline 4 4 Permeable Diesel Fuel 4 4 Permeable Aviation Fuel 4 4 Permeable Hydraulic Oil 4 4 Permeable Fuel Oil 4 4 Permeable Hydraulic Fluid 4 4 Permeable Motor Oil 4 4 Permeable Sea Water 4 4 Permeable Acids 4 Corrodes Road Salts 4 4 CorrodesComparative AnalysisPolyDrain FormulationsABT offers two compositional formulations for PolyDrain channels, depending on the effluent and chemical environment. Both offer superior strength and durability as well as marked cost advantages over alternative materials.Standard PolyDrain channels are manufac-tured from PolyDyn®, an advanced formulation of selected quartz aggregates and inert mineral fillers bonded together in a high-grade polyester resin. This formulation is suitable for use in both exterior and interior applications.When a higher level of chemical resistance is required, ABT offers PolyDrain in a special formu-lation called PolyChampion®, which has the same quartz and mineral fillers as the PolyDyn formula-tion, but with a premium grade vinylester resin binder. This formulation will withstand a broader range of corrosive salts, fuels, acids and alkalis.PolyDrain FORMulA2Physical Properties of PolyDyn®Thermoset Polyester Polymer ConcreteProperty Test Method ValueCompressive Strength ASTM C579 17,000 psi MinimumBending Strength ASTM C580 4,000 psi MinimumTensile Strength ASTM C307 2,000 psi MinimumMoisture Absorption ASTM C140 0.5% MaximumChemical Resistance ASTM C267 Pass- Automotive FluidsFreeze/Thaw (300 Cycles) ASTM C666 No Weight LossFungi Growth Resistance ASTM G21 Zero Mold GrowthFlame Spread - UL/ULC UL 723 Class A Trench drains are often the collection point for flammable liquids and heavier than air vapor, and can contribute to the spread of fire. Selecting a trench drain with the proper mate-rial properties is critical to the life cycle of the product and life safety of a buildings inhabit-ants. ABT Inc’s Polyester Polymer Concrete products carry the UL-723 Classified mark for Class A fire rating. Demand a UL Classified product.Flammability and NFPA CodesFEATuRES PolyDrain 3Toll Free: 800-438-6057PolylockTM InsertsPolyDrain channels feature RedDot® poly-ethylene inserts or GreenDot® polypropylene inserts. These inserts, together with the grate locking devices comprise the PolyLock grate lockdown system. RedDot inserts also pro-vide vibration dampening that helps keep grates secure under traffic conditions.Pre-Sloped Radius ChannelsStandard PolyDrain channels have a built-in 0.6% slope with a smooth radius bottom and a narrow cross section. These features provide excellent hydraulic efficiency. Without any site slope, a 3.5 feet per second velocity is obtained when the channels are flowing full.Anchoring RibsPolyDrain channels are formed with full-length anchoring ribs on each side of the channel at the base of the side wall. These anchoring ribs provide a positive mechanical lock with surrounding concrete.Interlocking JointsPolyDrain channels have interlocking tongue-and-groove joints that serve two impor-tant functions. First they aid in maintaining proper channel alignment during the pour. Second, they assist in securing channel connec-tions to prevent fluid migration out of the sys-tem. ABT maintains a line of sealants that can be applied to channels when a sealed system is required.Typical PolyDrain SystemInlet/OutletEnd PlateOutletGratingGrate locksCatch BasinPolyDrain ChannelBottom Platewith PVCOutletDISClAIMERThe customer and the customer’s architects, engineers, consultants and other professionals are completely responsible for the selection, installation, and maintenance of any product purchased from ABT, and EXCEPT AS EXPRESSlY PROVIDED IN ABT’S STANDARD WARRANTIES, ABT MAKES NO WARRANTY, EXPRESS OR IMPlIED, AS TO THE SuITABIlITY, DESIGN, MERCHANTABIlITY, OR FITNESS OF THE PRODuCT FOR CuSTOMER’S APPlICATION. Copies of ABT’s standard warranties are available upon request.PolyDrain®, PolyDyn®, PolyChampion®, GreenDot®, RedDot® and PolyWall® are registered trademarks of ABT, Inc.®PolyDrain DESIGN4 www.abtdrains.com 010 5.1 (12.9) 5.3 (13.5) 106.7 (403.8) 31.1 (14.1) 12.2 (30.9) 12.4 (31.5) 389.9 (1476.1) 82.9 (37.6) 020 5.3 (13.5) 5.6 (14.1) 115.8 (438.3) 32.8 (14.9) 12.4 (31.5) 12.6 (32.1) 399.5 (1512.4) 84.6 (38.4) 021 5.6 (14.1) 5.6 (14.1) — 32.0 (14.5) 12.6 (32.1) 12.6 (32.1) — 83.8 (38.0) 030 5.6 (14.1) 5.8 (14.7) 125.0 (473.1) 33.6 (15.2) 12.6 (32.1) 12.9 (32.7) 409.1 (1548.7) 85.4 (38.7) 040 5.8 (14.7) 6.0 (15.3) 134.2 (508.0) 34.3 (15.5) 12.9 (32.7) 13.1 (33.3) 418.7 (1584.9) 86.1 (39.0) 050 6.0 (15.3) 6.3 (15.9) 143.5 (543.0) 33.8 (15.3) 13.1 (33.3) 13.3 (33.9) 428.3 (1621.2) 85.6 (38.8) 060 6.3 (15.9) 6.5 (16.5) 152.7 (578.2) 35.2 (16.0) 13.3 (33.9) 13.6 (34.5) 437.9 (1657.6) 87.0 (39.5) 070 6.5 (16.5) 6.7 (17.1) 162.1 (613.5) 36.2 (16.4) 13.6 (34.5) 13.8 (35.1) 447.5 (1693.9) 88.0 (39.9) 080 6.7 (17.1) 7.0 (17.7) 171.4 (648.9) 37.0 (16.8) 13.8 (35.1) 14.0 (35.7) 457.1 (1730.2) 88.8 (40.3) 090 7.0 (17.7) 7.2 (18.3) 180.8 (684.3) 38.0 (17.2) 14.0 (35.7) 14.3 (36.3) 466.7 (1766.5) 89.8 (40.7) 091 7.2 (18.3) 7.2 (18.3) — 37.4 (17.0) 14.3 (36.3) 14.3 (36.3) — 89.2 (40.5) 096 7.2 (18.3) 7.2 (18.3) — 20.1 (9.1) 14.3 (36.3) 14.3 (36.3) — 71.9 (32.6) 100 7.2 (18.3) 7.4 (18.9) 190.2 (719.9) 37.6 (17.1) 14.3 (36.3) 14.5 (36.9) 476.3 (1802.9) 89.4 (40.6) 110 7.4 (18.9) 7.7 (19.5) 199.6 (755.5) 39.8 (18.1) 14.5 (36.9) 14.8 (37.5) 485.9 (1839.2) 91.6 (41.5) 120 7.7 (19.5) 7.9 (20.1) 209.0 (791.2) 40.6 (18.4) 14.8 (37.5) 15.0 (38.1) 495.5 (1875.6) 92.4 (41.9) 130 7.9 (20.1) 8.2 (20.7) 218.5 (826.9) 42.4 (19.2) 15.0 (38.1) 15.2 (38.7) 505.1 (1912.0) 94.2 (42.7) 140 8.2 (20.7) 8.4 (21.3) 227.9 (862.7) 42.8 (19.4) 15.2 (38.7) 15.5 (39.3) 514.7 (1948.4) 94.6 (42.9) 150 8.4 (21.3) 8.6 (21.9) 237.4 (898.6) 42.6 (19.3) 15.5 (39.3) 15.7 (39.9) 524.3 (1984.7) 94.4 (42.8) 160 8.6 (21.9) 8.9 (22.5) 246.9 (934.4) 44.2 (20.0) 15.7 (39.9) 15.9 (40.5) 533.9 (2021.1) 96.0 (43.5) 170 8.9 (22.5) 9.1 (23.1) 256.3 (970.4) 45.1 (20.5) 15.9 (40.5) 16.2 (41.1) 543.5 (2057.5) 96.9 (44.0) 180 9.1 (23.1) 9.3 (23.7) 265.8 (1006.3) 46.1 (20.9) 16.2 (41.1) 16.4 (41.7) 553.2 (2093.9) 97.9 (44.4) 190 9.3 (23.7) 9.6 (24.3) 275.4 (1042.3) 46.8 (21.2) 16.4 (41.7) 16.7 (42.3) 562.8 (2130.3) 98.6 (44.7) 191 9.6 (24.3) 9.6 (24.3) — 46.6 (21.1) 16.7 (42.3) 16.7 (42.3) — 98.4 (44.6) 200 9.6 (24.3) 9.8 (24.9) 284.9 (1078.3) 46.9 (21.3) 16.7 (42.3) 16.9 (42.9) 572.4 (2166.8) 98.7 (44.8) 210 9.8 (24.9) 10.0 (25.5) 294.4 (1114.4) 48.6 (22.0) 16.9 (42.9) 17.1 (43.5) 582.0 (2203.2) 100.4 (45.5) 220 10.0 (25.5) 10.3 ( 26.1) 303.9 (1150.5) 49.8 (22.6) 17.1 (43.5) 17.4 (44.1) 591.6 (2239.6) 101.6 (46.1) 230 10.3 (26.1) 10.5 (26.7) 313.5 (1186.6) 50.0 (22.7) 17.4 (44.1) 17.6 (44.7) 601.3 (2276.0) 101.8 (46.2) 240 10.5 (26.7) 10.7 (27.3) 323.0 (1222.7) 51.5 (23.4) 17.6 (44.7) 17.8 (45.3) 610.9 (2312.5) 103.3 (46.9) 250 10.7 (27.3) 11.0 (27.9) 332.6 (1258.9) 50.5 (22.9) 17.8 (45.3) 18.1 (45.9) 620.5 (2348.9) 102.3 (46.4) 260 11.0 (27.9) 11.2 (28.5) 342.1 (1295.0) 52.4 (23.7) 18.1 (45.9) 18.3 (46.5) 630.1 (2385.3) 104.2 (47.2) 270 11.2 (28.5) 11.5 (29.1) 351.7 (1331.2) 53.0 (24.0) 18.3 (46.5) 18.5 (47.1) 639.8 (2421.8) 104.8 (47.5) 280 11.5 (29.1) 11.7 (29.7) 361.2 (1367.4) 54.5 (24.7) 18.5 (47.1) 18.8 (47.7) 649.4 (2458.2) 106.3 (48.2) 290 11.7 (29.7) 11.9 (30.3) 370.8 (1403.6) 54.9 (24.9) 18.8 (47.7) 19.0 (48.3) 659.0 (2494.7) 106.7 (48.4) 291 11.9 (30.3) 11.9 (30.3) — 53.4 (24.2) 19.0 (48.3) 19.0 (48.3) — 105.2 (47.7) 300 11.9 (30.3) 12.2 (30.9) 380.4 (1439.9) 55.6 (25.3) 19.0 (48.3) 19.3 (48.9) 668.7 (2531.2) 107.4 (48.7)Channel SpecificationsUse this chart to estimate flow capacities and invert elevations. Add a minimum of 4” to overall depths to estimate necessary excava-tion or as recommended by Structural Engineer. Actual depth of excavation is gov-erned by slab or pavement thickness.When using the Model 510 or 530 Series frame and grate systems, add 1.2 in. (31 mm) to the overall depths.NOTES:Subtract 1 in. (25 mm) from minimum and maximum depths shown to obtain invert elevations.Red part numbers indicate non-slop-ing channels.Hydraulic data does not have a grate locking device in flow area.The PolyDrain Trench Drain System consists of 30 interlocking sloped channels and 4 non-sloped channels. Special non-sloping channels can be inserted at specified intervals in order to extend channel runs. Catch basins, horizontal outlet plates, closed end plates and vertical outlet plate adapt-ers can be installed at designated locations. Closed end plates terminate channel runs. To determine number of channels required simply divide foot-age by 3.27.NOTE: Always begin at the appropriate outlet channel, working towards the shallow end.PartNo.MinimumChannel Only Channel With PolyWall IMaximumOverall Channel Depthin. (cm)MaximumFlow Rategpm (lpm)Weightlbs (kg)Minimum MaximumOverall Channel Depthin. (cm)MaximumFlow Rategpm (lpm)Weightlbs (kg)n=0.010DESIGN PolyDrain 5Toll Free: 800-438-6057 19.3 (48.9) 19.5 (49.5) 678.3 (2567.6) 106.5 (46.3) 010 19.5 (49.5) 19.7 (50.1) 687.9 (2604.1) 108.2 (47.1) 020 19.7 (50.1) 19.7 (50.1) — 107.4 (46.7) 021 19.7 (50.1) 20.0 (50.7) 697.6 (2640.5) 109.0 (47.4) 030 20.0 (50.7) 20.2 (51.3) 707.2 (2677.0) 109.7 (47.7) 040 20.2 (51.3) 20.4 (51.9) 716.8 (2713.5) 109.2 (47.5) 050 20.4 (51.9) 20.7 (52.5) 726.5 (2750.0) 110.6 (48.2) 060 20.7 (52.5) 20.9 (53.1) 736.1 (2786.4) 111.6 (48.6) 070 20.9 (53.1) 21.1 (53.7) 745.7 (2822.9) 112.4 (49.0) 080 21.1 (53.7) 21.4 (54.3) 755.4 (2859.4) 113.4 (39.4) 090 21.4 (54.3) 21.4 (54.3) — 112.8 (49.2) 091 21.4 (54.3) 21.4 (54.3) — 95.5 (41.3) 096 21.4 (54.3) 21.6 (54.9) 765.0 (2895.9) 113.0 (49.3) 100 21.6 (54.9) 21.9 (55.5) 774.7 (2932.4) 115.2 (50.3) 110 21.9 (55.5) 22.1 (56.1) 784.3 (2968.9) 116.0 (50.6) 120 22.1 (56.1) 22.3 (56.7) 793.9 (3005.4) 117.8 (51.4) 130 22.3 (56.7) 22.6 (57.3) 803.6 (3041.9) 118.2 (51.6) 140 22.6 (57.3) 22.8 (57.9) 813.2 (3078.4) 118.0 (51.5) 150 22.8 (57.9) 23.0 (58.5) 822.9 (3114.9) 119.6 (52.3) 160 23.0 (58.5) 23.3 (59.1) 832.5 (3151.4) 120.5 (52.7) 170 23.3 (59.1) 23.5 (59.7) 842.1 (3187.9) 121.5 (53.1) 180 23.5 (59.7) 23.7 (60.3) 851.8 (3224.4) 122.2 (53.4) 190 23.7 (60.3) 23.7 (60.3) — 122.0 (53.3) 191 23.7 (60.3) 24.0 (60.9) 861.4 (3260.9) 122.3 (53.5) 200 24.0 (60.9) 24.2 (61.5) 871.1 (3297.4) 124.0 (54.2) 210 24.2 (61.5) 24.4 (62.1) 880.7 (3333.9) 125.2 (54.8) 220 24.4 (62.2) 24.7 (62.7) 890.4 (3370.4) 125.4 (54.9) 230 24.7 (62.7) 24.9 (63.3) 900.0 (3406.9) 126.9 (55.6) 240 24.9 (63.3) 25.2 (63.9) 909.7 (3443.4) 125.9 (55.1) 250 25.2 (63.9) 25.4 (64.5) 919.3 (3480.0) 127.8 (55.9) 260 25.4 (64.5) 25.6 (65.1) 929.0 (3516.5) 128.4 (56.2) 270 25.6 (65.1) 25.9 (65.7) 938.6 (3553.0) 129.9 (56.9) 280 25.9 (65.7) 26.1 (66.3) 948.2 (3589.5) 130.3 (57.1) 290 26.1 (66.3) 26.1 (66.3) — 128.8 (56.4) 291 26.1 (66.3) 26.3 (66.9) 957.9 (3626.0) 131.0 (57.4) 300PartNo.Channel With PolyWall IIMinimum MaximumOverall Channel Depthin. (cm)MaximumFlow Rategpm (lpm)Weightlbs (kg)Run VariationsRuns can be designed to provide an outlet at any point.Step down with neutralsSlope to centerNeutral bottom non-slopingMinimum overall depth (No. 010) 5.1 in. (128 mm)Maximum overall depth (No. 300) 12.2 in. (309 mm)Inside top width (all channels) 4.0 in. (100 mm)Maximum cross section flow area 39.9 sq. in. (25,400 mm2) length of slope system 98.1 feet (30 m) Channel bottom thickness 1.0 in. (nom.) (20 mm) PolyDrain systems can be extended to greater lengths by insertion of any number of non-slope channels (No. 021, 091, 096, 191, and 291) at the appropriate locations, or by the addition of PolyWall sidewall extensions.6.1” or 155mm4.9” or 124mm4.0” or 100mm0.8” or 19mm5.1” (140mm) to 12.2” (312mm)No. 010 No. 30039.19” or 994mmnominal 1 meterslope 0.6%ABT DRAINMinimum overall depth (No. 010) 5.1 in. (128 mm)Maximum overall depth (No. 300) 12.2 in. (309 mm)Inside top width (all channels) 4.0 in. (100 mm)Maximum cross section flow area 39.9 sq. in. (25,400 mm2) length of slope system 98.1 feet (30 m) Channel bottom thickness 1.0 in. (nom.) (20 mm) PolyDrain systems can be extended to greater lengths by insertion of any number of non-slope channels (No. 021, 091, 096, 191, and 291) at the appropriate locations, or by the addition of PolyWall sidewall extensions.PolyDrain GRATES6 www.abtdrains.com400 Series Stamped GratesSolid CoversPart load length Weight locking No. Material Class in (m) lbs Device 2404 ? Solid Cover, smooth A 39.19 (1.0) 6 2810A 2406 ? Solid Cover, embossed A 39.19 (1.0) 6 2810A 2444 ? 18-8 Stainless steel, smooth A 39.19 (1.0) 7 2840A 2446 ? 18-8 Stainless steel, embossed A 39.19 (1.0) 7 2840A - above covers available in 1/2 meter lengths -Perforated Heel-Proof GratesPart load length Weight locking No. Material Class in (m) lbs Device 2410 ? Galvanized Perforated A 39.19 (1.0) 6 2810A 2452 ? 18-8 Stainless steel A 39.19 (1.0) 6 2840A- above covers available in 1/2 meter lengths -Reinforced Perforated Heel-Proof GratesPart load length Weight locking No. Material Class in (m) lbs Device 2412 ? Galvanized steel C 39.19 (1.0) 8 2810A2412.19 ? Galvanized steel, 19 stiffners D 39.19 (1.0) 10 2810A2454 ? Stainless steel C 39.19 (1.0) 8 2840A 2454.19 ? Stainless steel, 19 stiffners D 39.19 (1.0) 10 2840A2486 ? Brass B 39.19 (1.0) 8 2892A- above covers available in 1/2 meter lengths -Slotted Steel GratesPart load length Weight locking No. Material Class in (m) lb Device 2420 Galvanized steel B 39.19 (1.0) 6 2811A 2440 Stainless steel B 39.19 (1.0) 6 2841A- above covers available in 1/2 meter lengths -Reinforced Slotted Steel GratesPart load length Weight locking No. Material Class in (m) lb Device 2422 Galvanized steel C 39.19 (1.0) 8 2811A2422.19 Galvanized steel D 39.19 (1.0) 8 2811A 2442 Stainless steel C 39.19 (1.0) 8 2841A 2442.19 Stainless steel D 39.19 (1.0) 8 2841A- above covers available in 1/2 meter lengths -2700 Series FiberGlass Grates (FRP)Part load length Weight locking No. Material Class in (m) lb Device 2720 Vinylester FRP (bars on 1” centers) B 39.19 (1.0) 4 28872722 Vinylester FRP (bars on 0.6” centers) D 39.19 (1.0) 6 2887Vinylester Grates available in 1/2 meterStatic Load Classificationbased on AASHTO M-306-10 for Trench DrainsLoad ClassLoad ClassLoad ClassLoad ClassLoad ClassLoad ClassLoad ClassA B C D E F GApplication Light DutyPedestrian TrafficMedium DutySidewalks & Residential ParkingHeavy DutyCommercialExtra Heavy DutyRoads and HighwayExtreme Heavy DutyHard Tire Forklift, Heavy VehiclesAirport RatedMunicipal and Regional AirportsAirport RatedInternational Airports or Intermodal - Port FacilitiesApplication Proof Load (psi)75psi 150psi 310psi 494psi 620psi 1235psi 2469psiTypical Applicable StandardFoot Traffic Light Pneumatic Tire TrafficA-A60005 Fed-eral Spec.AASHTO M-306H-20AASHTO M-306HS-25Airport(100,000 lbs)Airport(200,000 lbs)Solid Cover - Smooth Solid Cover - EmbossedPerforated - Heel Proof Slotted720 -FRP 722 -FRPExample: Reinforced UndersideGRATES PolyDrain 7Toll Free: 800-438-6057500 Series Slotted Cast GratesDuctile Iron Solid CoverPart load length Weight locking No. Material Class in (m) lb Device2501 ? Ductile iron G 19.60 (0.5) 12 2811BSlotted GratesPart load length Weight locking No. Material Class in (m) lb Device2502 Ductile iron E 19.60 (0.5) 8 2811Blongitudinally Slotted GratesPart load length Weight locking No. Material Class in (m) lb Device2504 ? Ductile iron E 19.60 (0.5) 10 2811B2510AF Ductile Iron Frame & Ductile GratePart load length Weight locking No. Material Class in (m) b Device2511AF ? Ductile iron frame and 2501 G 19.60 (0.5) 21 2815B2512AF Ductile iron frame and 2502 E 19.60 (0.5) 15 2815B2514AF ? Ductile iron frame and 2504 E 19.60 (0.5) 17 2815B2530 Frame & Grate AssembliesPart load length Weight locking No. Material* Class in (m) lb Device2532 Ductile Iron G 19.60 (0.5) 16 -2534 ? Gray iron (class 30) frame, ductile G 19.60 (0.5) 25 2815F iron longitudinally-slotted grate2510 Ductile Iron Frames Part length Weight locking No. Material* in (m) lb Device 2510AF Ductile Iron 19.60 (0.5) 9 N/A2510MFFAF Ductile iron 19.60 (0.5) 9 N/ANOTE: One is required at each end run, one at each tee, two are required at 90? turn.* All ductile iron grates and frames available with galvanized coating. All ductile and cast grates have compatible anchor frames. Note: • Always use a frame when hard wheel traffic is anticipated.• ABT recommends a frame or overlay rail if regu-lar or frequent pneumatic traffic is expected.? Meets Americans with Disibilities Act (ADA) requirementsHeavy Duty Stainless Steel Forklift System Part length Weight locking No. MaterialClass in(m) lbs Device2468.SSHD S.S. Heavy Duty Frame & Grate 19.60 (0.5) 12 2877.SSHD2501 25022504 2511AF2512AF 2514AF25322468.SSHD25342510AF Anchor Frame 2510MFFAF End FramePolyDrain GRATES8 www.abtdrains.comOrnamental Grates Series2336 Series Ornamental Thermoplastic GratesPart load length Weight locking No. Material* Class in (m) lb Device 2336 ? Thermoplastic “Herringbone” A 19.60 (0.5) 1.1 2840A.25AStock Colors: Black Call for available colors2509 Series Ornamental Ductile Iron GratesPart load length Weight locking No. Material* Class in (m) lb Device 2506 ? Ductile iron “Herringbone” E 19.60 (0.5) 7 2810A2509 ? Ductile iron “Imperial Star” D 19.60 (0.5) 10 2810A2509A ? Ductile iron “Maze” D 19.60 (0.5) 10 2810A2509B ? Ductile iron “River Wave” D 19.60 (0.5) 10 2810A2509C ? Ductile iron “Incan Myth” D 19.60 (0.5) 10 2810A2509D ? Ductile iron “Rain Drops” D 19.60 (0.5) 10 2810A2509E ? Ductile iron “Fern” D 19.60 (0.5) 10 2810A2509F ? Ductile iron “Picaso” D 19.60 (0.5) 10 2810A2509G ? Ductile iron “Smooth Stones” D 19.60 (0.5) 10 2810A2519 Series Anchor Frame & Ornamental Grate AssembliesPart load length Weight locking No. Material Class in (m) lb Device2516 ? Ductile iron frame and 2506 E 19.60 (0.5) 16 2810AXl2519 ? D.I. Frame and 2509 “Imperial Star” D 19.60 (0.5) 19 2810AXl2519A ? D.I. Frame and 2509A “Maze” D 19.60 (0.5) 19 2810AXl2519B ? D.I. Frame and 2509B “River Wave” D 19.60 (0.5) 19 2810AXl2519C ? D.I. Frame and 2509C “Incan Myth” D 19.60 (0.5) 19 2810AXl2519D ? D.I. Frame and 2509D “Rain Drops” D 19.60 (0.5) 19 2810AXl2519E ? D.I. Frame and 2509E “Fern” D 19.60 (0.5) 19 2810AXl2519F ? D.I. Frame and 2509F “Picaso” D 19.60 (0.5) 19 2810AXl2519G ? D.I. Frame and 2509G“Smooth Stones” D 19.60 (0.5) 19- 2810AXl2510 Series Ductile Iron Anchor Frames Part length Weight lockin No. Material* in (m) lb Device 2510AF Ductile Iron 19.60 (0.5) 9 N/A2510MFFAF Ductile Iron 19.60 (0.5) 9 N/ANOTE: One is required at each end run, one at each tee, two are required at 90? turn.* All ductile iron grates and frames available Raw, Epoxy Coated, and Galvanized. All ductile and cast grates have compatible anchor frames. ? Meets Americans with Disibilities Act (ADA) requirements2336 “Herringbone”2509 “Imperial Star” 2509A “Maze”2509B “RiverWave” 2509C “Incan Myth”2509D “Rain Drops” 2509E “Fern”2509F “Picaso” 2509G “Smooth Stone”2506 Herringbonelocking DevicesGrate locking devices are recommended for all applications involving vehicu-lar traffic, or where vandalism may be a problem. Locking devices are provided in zinc-plated, stainless steel and brass. The bolt is threaded into the lock toggle through the hole provided in the grate prior to grate installation. As the bolt is tightened, the toggle cams into place for hands-free installation.2810A28872811A2815B 2811BOverlay RailsOverlay Rails are made of galvanized steel, stainless steel or brass and are applied to any standard channels. They cover and protect the channel edge in medium-duty traffic applications. When visual aesthetics are important, the Overlay Rails enhance the appearance of the PolyDrain channels.(Overlay rails for end plates are available).ACCESSORIES PolyDrain 9Toll Free: 800-438-60572900 Series Small Catch BasinsPolyDrain’s 2900 Series Catch Basins have the same out-side dimensions as standard PolyDrain channels. Designed to accept sidewall extensions, they can be positioned any place in a channel run. The 2900 Series Catch Basins are avail-able with easy-to-remove stainless or galvanized steel trash buckets and can accept the full range of lockable inlay or frame-and-grate systems. Available with foul air traps when required.2610-2611 large Catch BasinsPolyDrain’s 2610 and 2611 Large Catch Basins are designed to accept large volumes of fluids. Removable stainless or galvanized steel trash buckets are available and a cast iron grate and frame is included. Catch basins are 19.6” long and 12.8” wide and have pre-formed cutouts for insertion of channels and 6 in. (150 mm) outlets on all four sides of the basin, although other pipe sizes can be fitted to the catch basin as required. PolyDrain Large Catch Basins have a stackable design which allows for installation to any required depth.2600 Series GratesGrates for 2600 Series Catch Basins Part load length No. Material Class in (m) 2604 Slotted Ductile iron E 18.87 (0.48) 2616 Solid Cover- Steel D 18.87 (0.48)2616.506 Heelproof Herringbone C 18.87 (0.48)2616.504 longitudinal Slotted C 18.87 (0.48)2604.SSHD Stainless Steel D 18.87 (0.48)2604.FRP Fiberglass B 18.87 (0.48)PolyWall® Sidewall ExtensionsPolyWall I and II Sidewall Extensions allow the designer or contractor to extend a continuous- sloping channel run from 98.1 ft. (30 m) to 294.3 ft. (90 m) without necessity of a catch basin or outlet.Gender Mender Outlet ChannelA series of specially modified channels that addresses the difficulties encountered when two sloping channels converge where a vertical outlet is required. For every outlet channel (050, 100, 150, 200, 250 and 300), a Gender Mender channel is molded with a female interlocking joint at the low point. This feature provides proper channel alignment and eliminates field fabrication for these center draining configurations.26162604 261126102604.SSHD2604.FRP2616.5062616.5042900 29022901PolyDrain ACCESSORIES10 www.abtdrains.comInlets, Outlets, and End CapsAll 4 in. (100 mm) horizontal plates have inlet or outlet capa-bility. As outlets, they fit the downstream end of every fifth chan-nel, or as inlets, the upstream end of the following channel. All 4 in. (100 mm) plates are made with a PVC sleeve to accept either SCH40 or SDR35 pipe. 6 in. (150 mm) outlet plates are made with a special adapter flume. Vertical outlet plates fit over the cut-outs on each of the outlet channels. 8 in. and 12 in. outlets are also available.PolySealPolySeal 1 is a single-part polyurethane in a standard paper caulk tube, and is used as a general purpose sealant for gray water applications.PolySeal 2 is a two-part epoxy in a double tube with a static mixing nozzle. PolySeal 2 maintains a permanent flexibility and offers chemical resistant properties.PolySeal 3 is a two-part vinylester sealant which sets hard in about 30 minutes. It is recommended for sealing all joints in a PolyChampion installation. It is also ideal for bonding all PolyDrain fabrications and mitres.Shovel HeadDesigned to conform to the PolyDrain channel bottom. For inlay grate systems only.PolyJetThe PolyJet kit is an easy way to maintain trench drain systems by adding a flush water con-nection to the end of the trench drain run.PolyJet kits are now available consisting of an end plate, stub pipe, retainer ring, and pipe connectors.The PJ306 Kit is compatible with all size PolyDrain channels. The 306 end cap fits the deepest channel but the pipe hole is located for the shallow-est depth channel. A Ø ½” by 6” long soft copper pipe fits through the hole in the end cap and provides means to direct the flow stream for best cleaning with minimal splash. A retainer ring secures the copper pipe in place during concrete placement. Included connections are Ø ½” NPT male, Ø ½” NPT female, and Ø ½” solder coupling. Remove any excess end cap length if it causes complications during installation.Grate Cover TapeGrate Cover Tape is ideal for keeping the grates clean during installation. Available in 200ft rolls..FLUSH WATER PIPING AND VALVE (BY OTHERS)COLUMN OR WALLINSTAllATION PolyDrain 11Toll Free: 800-438-6057PolyClip II InstallationPolyClips are installed at the channel joints. Height adjustment is made by loosening the clamp bolt and sliding base brackets up or down on the rebar legs. Lateral and longitudinal adjustment plus retention are made by positioning and tightening adjustment clips on the top of the installation device.PolyClip I Installation AidsPolyClip™ was developed to speed channel installation and make the joining of the channels more secure before the pour. PolyClip consists of: two special securing brackets (one for either side of the channel); a “no-float” U-shaped leg that serves to maintain proper height and keep chan-nels from floating during the pour; and a securing bolt to keep the entire appliance attached to the channel.Suspended InstallationThis method is best suited for retrofit installa-tions. The existing slab serves to suspend channel sections, or in a new construction using forming boards for the same purpose.Using 2” x 4” boards of sufficient length to span the trench, and 6” long threaded bolts or all thread bolts with toggle bars, secure channels to the boards.With channels properly positioned, place and consolidate concrete under and around the chan-nels, then finish to the proper grade.Note – Rebar not included.Other quality products by ABT, Inc.Available for download on our websitewww.abtdrains.comNote – Rebar not included.PolyClip IPolyClip IIPolyDrain SPECIFICATION12 www.abtdrains.comPO Box 837 n 259 Murdock Road n Troutman, NC 28166 n TEl 704-528-9806 n FAX 704-528-5478Toll Free 800-438-6057 n Email:sales@abtdrains.com n ©ABT, Inc. Printed in the u.S.A. 12/123.03 Installation A. In accord with manufacturer’s instructions. B. Utilize manufacturer’s approved installation device to assure proper joints, drawn tightly together by device. C. The trench excavation must allow for the placement of the concrete on both sides and the bottom of the channel(s) for the thickness and reinforcement specified by the designer or structural engineer. D. The trench drain and its encapsulating concrete should be isolated from the expansion and contraction stress of the adjacent slabs.Cross-Sectional ViewChannel with In-lay Type GrateCross-Sectional ViewChannel with Frame and GrateSuggested Specification (Short Form)Section 02725 — Precast Trench Drain and Catch Basin SystemPart 2 — Products A. Acceptable manufacturers: 1. Surface drain system: a. Base: PolyDrain; manufactured by ABT, Inc., PO Box 837, 259 Murdock Rd., Troutman, NC 28166; 1-800-438-6057. B. Components: 1. Drain trench: Fabricated of polyester poly-mer concrete, 6.1 in. (155 mm) wide, 4 in. (100 mm) ID with radiused bottom, having following attributes: a. Lengths: 19.6 in. (Nominal 0.5 meter) and 39.19 in. (1.0 meter). b. Bottoms: Sloped to provide 0.6% slope. c. Anchoring ribs: Full length. d. Grate locking slots: Blind, vibration damping, thermoplastic. e. Interlocking ends. f. Available to 294 ft. (90 m), continuous slope using sidewall extensions.Specifier: If corrosive products will be transported with this system, change polyester to vinylester and add compatible sealant. See the PolyDrain Chemical Resistance Guide for suitable material specification information. 2. Grates: a. Perforated heel-proof, steel. b. Slotted steel. c. Ductile iron anchor frames. d. Grey iron anchor frames. e. Fiberglass. f. Engineering grade thermoplastic. 3. Accessories: a. End plates. b. Outlet plates. c. Strainer. d. Locking devices. e. Sealant. f. Polywall sidewall extensions. g. Installation devices. h. Catch basins.Specifier: Select grate type from catalog and enter part number. Assure that selected type meets load-ing requirements. Select proper accessories, insert model numbers. Always use cast anchor frames for hard tire loadings. Delete items not used.Part 3 — Execution3.02 Preparation A. Where sealant is required, roughen surface, and acetone wash area to receive sealant.The encapsulation concrete shall be placed on both sides and under the channels. The strength, thickness, and reinforcement should be that recommended by the customer’s structural engineer for the intended application.The encapsulation concrete shall be placed on both sides and under the channels. The strength, thickness, and reinforcement should be that recommended by the customer’s structural engineer for the intended application.For comprehensive long-form specifications and details in print or digital format visit our website at www.abtdrains.com