Powerscreen® Crushing Range

CRUSH | SCREEN | WASHJAW | CONE | IMPACTORCrushing Product RangeWelcomeContentsCustomer Support 01Jaw Range 02Pegson Metrotrak 03 Pegson Metrotrak HA 03Pegson XA400S 04Pegson XR400S 04Pegson 1180 Premiertrak 05Pegson XA750 06Cone Range 07Pegson 1000 Maxtrak 08Pegson 1000SR 08Pegson 1300 Maxtrak 09Pegson 1500 Maxtrak 10Impactor Range 11Pegson XH250 12Pegson XH320 13 Pegson XH320SR 13Pegson XH500 14Pegson XH500SR 14Pegson XV350 15Additional Product Ranges 16*Output potential depends on application.All machines are fully CE approved.Powerscreen is an expert in the design and manufacture of mobile crushing, screening and washing equipment. Galvanising global resources, decades of experience and in-depth industry knowledge to bring to the market a comprehensive product portfolio for the aggregate, mining, recycling and contracting industries. Powerscreen products operate in the toughest environments and feature nominal set-up times, market leading productivity rates and excellent reliability. Powerscreen’s worldwide network of over 120 local dealers deliver unbeaten customer support, from ensuring you get the right parts the first time, to providing experienced field engineers should you need them. Our robust and reliable machinery aims to increase your productivity and efficiency. We support the dealer in delivering the complete customer experience from local sales, advice, installation, genuine parts, service and finance.Customer Support 01World class customer support is at the heart of the Powerscreen® brand. In partnership with our global dealer network, we work with our customers to understand equipment requirements and to select the machine most suited to their business needs. Powerscreen customer support incorporates a range of services including technical support, warranty and financial services.Technical SupportThe combination of our global dealer network and factory service personnel ensure that we have the ability to provide an extensive range of services when you require them. Whether you have one piece of equipment or many, the success of your business is important to us. Our highly skilled engineers are involved from commissioning a plant, inspections, through to regular maintenance to keep your Powerscreen® products operational.Powerscreen provide a comprehensive training programme for all dealer’s service staff, equipping them with the correct skills, knowledge, methods and practices to support you.WarrantyPowerscreen warrants its new equipment to be free of defects in material or workmanship for a specified period from the date the equipment is first placed into service. Model specific warranty details are available from your local dealer.Terex Financial ServicesTerex Financial Services can help meet your equipment needs by managing your financial goals through a variety of customised financing solutions. For more information please contact:North AmericaJeff StornerEmail: jeff.storner@terex.com Tel: +1 502 736 5235To find out more about the Powerscreen® product range and our customer support contact your local dealer.You can find your local Powerscreen dealer at: www.powerscreen.comEurope/Rest of WorldNeil CarmichaelEmail: neil.carmichael@terex.com Tel: +44 127 650 564902Jaw RangePowerscreen® Pegson mobile jaw crushers are designed to exceed the primary crushing needs of customers in the mining, quarrying and recycling industries. These machines are amongst the most advanced and reliable in the market and are highly productive in a variety of applications. With a combination of dynamic jaw profiles and highly efficient drive system these machines return some of the lowest operating costs in their class. Pegson Metrotrak & Pegson Metrotrak HA The Powerscreen® Pegson Metrotrak is a compact, high performance track mobile jaw crushing plant. With an aggressive crushing action and a high output even at tight settings, the Pegson Metrotrak is ideally suited for small to medium sized operators in the mining, quarrying and recycling industries. The Pegson Metrotrak HA builds on the features of the Pegson Metrotrak by including hydraulic adjustment which offers users the benefit of quickly and easily changing the size of finished product. Output Potential: up to 200 tph (220 US tph)*03Features & Benefits• Heavy duty fabricated chassis and track frame • Stepped self-cleaning grizzly feeder• Fully skirted product conveyor • Grizzly by-pass and fines chute • Hydraulically folding feed hopper • Dust suppression system• Economical to operate with a highly fuel efficient direct drive system Options• Dirt conveyor • Single pole/twin pole magnet • Radio remote control • Belt weigher • Hydraulic water pump • Electric refuelling pump • Underscreen wiremesh: 10, 20, 30, 40 or 50mm Pegson Metrotrak HA Weight (Est) 27,800kgs (61,288lbs)Transport width 2.4m (7’9”)Transport length 13.12m (43’)Transport height 3.2m (10’5”)Working width 3.87m (12’7”)Working length 13.12m (43’)Working height 3.4m (11’2”)Pegson Metrotrak Weight (Est) 27,200kgs (59,965lbs)Transport width 2.4m (7’9”)Transport length 13.12m (43’)Transport height 3.2m (10’5”)Working width 3.87m (12’7”)Working length 13.12m (43’)Working height 3.4m (11’2”)Pegson XA400S & Pegson XR400SThe Powerscreen® Pegson X400S range of high performance primary jaw crushing plants are designed for medium scale operators in quarrying, demolition, recycling and mining applications. The range includes the Pegson XA400S with hydraulic adjust and the Pegson XR400S with hydraulic release. User benefits include track mobility for a quick set-up time (typically under 30 minutes), hydraulic crusher setting adjustment for total control of product size and crusher overload protection to prevent damage by uncrushable objects. 04Features & Benefits• High output and excellent reduction capability • Hydraulic folding feed hopper with boltless fixing system• Excellent under crusher access with a hydraulic tilting conveyor system • Economical to operate with a highly fuel efficient direct drive system • Forceful crushing action with high swing jaw • Hydraulic oil and filter changes only required after 2000 hours • Height adjustable product conveyor • Extended hopper – hydraulically folding Options• Deflector plate under crusher • Dirt conveyor • Single pole/twin pole magnet • Radio remote control • Belt weigher • Electric refuelling pump • Hydraulic water pump • Underscreen wire mesh: 10, 20, 30, 40 or 50mmOutput Potential: up to 400 tph (441 US tph)*Pegson XA400S Weight (Est) 44,750kgs (98,656lbs)Transport width 2.8m (9’2”)Transport length 15.2m (49’10”)Transport height 3.4m (11’2”)Working width 4.3m (14’1”)Working length 15m (49’3”)Working height 4.1m (13’5”)Pegson XR400S Weight (Est) 44,750kgs (98,656lbs)Transport width 2.8m (9’2”)Transport length 15.2m (49’10”)Transport height 3.4m (11’2”)Working width 4.3m (14’1”)Working length 15m (49’3”)Working height 4.1m (13’5”)Pegson 1180 PremiertrakThe Powerscreen® Pegson 1180 Premiertrak is a medium to large scale mobile primary jaw crusher plant which acheives high outputs in a variety of quarrying, recycling and contract crushing applications. The crusher features a high swing jaw with a forceful motion that improves feed entry into the crushing chamber to maximise throughput and allow for excellent reduction. User benefits include a low fuel consumption, track mobility and simplified set-up, operation and maintenance.05Features & Benefits• High output and excellent reduction capacity • Hydraulically folding hopper fitted as standard • 2 way dirt chute • Heavy duty fabricated chassis and track frame • Aggressive stroke with high swing jaw • Fully skirted product conveyor with hydraulic tail lift • Economical to operate with a highly fuel efficient direct drive system • Oversize cartridge encased mainframe bearings • Dust suppression systemOptions• Grizzly bars• 600mm (2’) hydraulically folding dirt conveyor • 800mm (2’6”) hydraulically folding dirt conveyor • Single pole/twin pole magnet • Belt weigher • Electric refuelling pump • Hydraulic water pump• Radio remote control Pegson 1180 Premiertrak Weight (Est) 56,699kgs (124,737lbs)Transport width 2.74m (9’9”)Transport length 16.6m (54’6”)Transport height 3.66m (12’6”)Working width 4.2m (13’8”)Working length 16.6m (54’6”)Working height 4.27m (14’7”)Output Potential: up to 450 tph (496 US tph)*Pegson XA750The Powerscreen® Pegson XA750 jaw crusher is one of the most advanced and efficient tracked crushing plants on the market for large scale operators. The Pegson XA750 is capable of producing high volumes of excellently shaped product. Key features include an unrestricted feed opening which maintains high production capacities and prevents bridging, a hydraulic closed side setting adjustment system and a hydraulic draw back rod retention system. User benefits include hydraulically adjustable product conveyor for ease of transport and low running costs associated with the direct drive crusher system. 06Features & Benefits• High output and excellent reduction capabilities • 1300mm wide plain troughed main conveyor with a 3.93m (12’6”) discharge height • Hydraulic folding hopper with over centre struts and wedgelock system• Hydraulic draw back mechanism keeps jaw stock in tension on toggle plate • Modular design heavy duty chassis and track frame which can be dismantled for transport (hopper/feeder module)• Minimal set-up time• Economical to operate with a highly fuel efficient direct drive system Options• Hydraulic live pre-screening unit with bolt in cartridge style grizzly section• Single pole/twin pole magnet• Radio remote control• Belt weigher• Hydraulic water pump• Underscreen• Product conveyor dust shroud• 800mm (2’6”) wide dirt conveyorOutput Potential: up to 750 tph (827 US tph)*Pegson XA750 Weight (Est) 68,000kgs (149,600lbs)Transport width 3.1m (10’2”)Transport length 17.5m (50’10”)Transport height 3.8m (10’5”)Working width 3.87m (12’7”)Working length 13.12m (43’)Working height 3.4m (11’2”)07The Powerscreen range of mobile cone crushers are suitable for secondary and tertiary crushing in direct feed applications. The range uses advanced Automax® crusher technology to provide high volumes of excellently shaped product.Cone RangePegson 1000 Maxtrak & Pegson 1000SR08Features & Benefits• Renowned Automax® crusher technology • Accepts clean all in feed • Excellent product shape • High reduction ratio • Cone feed box level control to maintain choke feeding• Hydraulic crusher setting • Cone overload protection • Heavy duty chassis and track frame • Metal detector • Dust suppression system• Economical to operate with a highly fuel efficient direct drive system • Combines crushing and screening capabilities on a single plant (Pegson 1000SR)• Suitable for re-circulating oversized material (Pegson 1000SR)The high performance Powerscreen® Pegson 1000 Maxtrak is a small to medium sized cone crusher which has been designed for direct feed applications without pre-screening on clean rock. At its heart is the Automax® cone crusher which provides excellent reduction and product cubicity for the production of high quality aggregate and sub-base material. Hydraulic release capabilities are designed so that any uncrushable material entering the chamber is safely discharged. The Powerscreen® Pegson 1000SR features a re-circulating conveyor and a double deck screen to provide the complete crushing and screening process on a single chassis. Suitable for secondary and tertiary applications, the Pegson 1000SR can produce up to three end products when oversized material doesn’t require re-circulation to the crusher.Options• Concaves: extra coarse, medium coarse, coarse, Autosand®• Short throw eccentric • Feed hopper extension plates • Feed hopper level sensor• Product conveyor belt weigher • Electric refuelling pump • Hydraulic water pump • Radio remote control • Additional stockpiling for mid-grade product (Pegson 1000SR)Output Potential: up to 230 tph (253 US tph)*Pegson 1000 Maxtrak Weight (Est) 31,800kgs (70,100lbs)Transport width 2.8m (9’2”)Transport length 14.5m (47’7”)Transport height 3.45m (11’4”)Working width 2.8m (9’2”)Working length 14.5m (47’7”)Working height 4.1m (13’5”)Pegson 1000SR Weight (Est) 38,500kgs (84,900lbs)Transport width 3.1m (10’2”)Transport length 17.2m (56’5”)Transport height 3.45m (11’4”)Working width 3.1m (10’2”)Working length 17.4m (57’1”)Working height 5.4m (17’9”)09Pegson 1300 MaxtrakThe Powerscreen® Pegson 1300 Maxtrak is a medium to large sized track mobile cone crusher which is ideally suited to secondary applications such as taking an all in feed from a primary crusher. Based around the 1300 Automax® cone crusher, the plant excels in the production of sub-base or aggregates, providing excellent cubicity, throughput and reduction ratios. Output Potential: up to 350 tph (386 US tph)*Pegson 1300 Maxtrak Weight (Est) 46,300kgs (102,100lbs) Transport width 3m (9’10”) Transport length 15.3m (50’2”)Transport height 3.8m (12’6”)Working width 3m (9’10”) Working length 15.4m (50’6”)Working height 4.5m (14’9”)Features & Benefits• Renowned Automax® crusher technology • Excellent product shape • High reduction ratio • Hydraulic crusher setting • Cone overload protection • Heavy duty chassis and track frame • Metal detector • Cone feed box level control to maintain choke feeding • Dust suppression system• Economical to operate with a highly fuel efficient direct drive systemOptions• Feed hopper extension plates • Feed hopper level sensor • Concave: autosand, medium coarse• Product conveyor belt weigher • Electric refuelling pump • Hydraulic water pump • Radio remote control10Features & Benefits • Hydraulic crusher settings • Renowned Automax® crusher technology• Excellent product shape• Large feed hopper with folding sides, wear resistant liners and crash box • Feed conveyor folds for maintenance and removes for transport• Metal detector complete with contaminated material dump facility• Cone feed box level control to maintain choke feeding • Economical to operate with a highly fuel efficient direct drive system • Intelligent PLC control system• Heavy duty chassis and track frame• Electric refueling pump • Dust suppression system• Working lightsPegson 1500 MaxtrakThe Powerscreen® Pegson 1500 Maxtrak due to be launched in 2011 will be of the largest track mobile cone crushers on the market. Specifically developed for larger end users the plant one can accept an all in feed from a primary crusher to produce large volumes of aggregate. With the Powerscreen® Pegson 1500 Automax® cone crusher, operators benefit from hydraulic overload protection, a large throughput, excellent product cubicity and a high reduction ratio.Options• Product conveyor belt weigher• Hydraulic water pump• Radio controlled tracksOutput Potential: up to 950 tph (1047 US tph)*Pegson 1500 Maxtrak Weight (Est) 85,000kgs (187,400lbs)Transport width 3.5m (11’6”)Transport length 21.9m (71’10”)Transport height 3.8m (12’6”)Working width 5.1m (16’9”)Working length 24.3m (79’9”)Working height 6.3m (20’8”)* Feed conveyor, feed box and divert chute transported separately.Impactor Range11Powerscreen offers a range of mobile impact crushers suitable for primary and secondary applications including crushing aggregate, reinforced concrete and asphalt. The range includes both horizontal and a vertical shaft impactor, both of which are designed to achieve a high ratio of product reduction. 12Pegson XH250The Powerscreen® Pegson XH250 horizontal shaft impactor is a compact track mobile crusher designed for small to medium sized operators in the recycling and demolition markets. Capable of processing a wide range of material at a high output, the plant is versatile, easy to operate and fuel efficient due to its direct drive system. Featuring the Powerscreen® Pegson XH250 fixed hammer horizontal impactor, the plant offers users both excellent reduction and a high consistency of product shape alongside key features such as hydraulic overload protection.Output Potential: up to 250 tph (275 US tph)*Features & Benefits• Replaceable tine bar cartridge style grizzly feeder • Load management system to control feeder speed • Crusher chamber: Hydraulic overload protection and adjustment. Patent Publication Numbers: GB 2 455 203; US 2009/0140089; DE 10 2008 044 195• Four bar rotor and twin apron design • Reversible and easy to change blow bars • Fully independent under crusher vibrating pan feeder• Economical to operate with a highly fuel efficient direct drive system • Crusher speed and conveyor height controlled with PLC system • Designed for increased scalping efficiency and high reduction ratioOptions• Full and half size chrome, martenistic, austenitic, and ceramic blow bars • Tine bar spacing nominal 36, 46mm • Blanking plates/mats for grizzly • Underscreen wiremesh 10, 20, 30, 40, or 50mm • Single pole/twin pole magnet • Belt scale • Side dirt conveyor • Refuelling pump • Plant lighting mast • Hydraulic water pump • Radio remote controlPegson XH250Weight (Est) 26,000kgs (57,320lbs) Transport width 2.5m (8’2”)Transport length 13m (42’8”)Transport height 3.1m (10’2”)Working width 4.06m (10’2”)Working length 12.8m (41’10”)Working height 3.1m (10’2”)Pegson XH320 & Pegson XH320SR13Features & Benefits• Suitable for a variety of feed materials including recycling, demolition and quarry applications• Bolt in cartridge grizzly – 42mm nominal spacing• Load management system to control feeder speed • Crusher chamber: Hydraulic overload protection and adjustment. Patent Publication Numbers: GB 2 455 203; US 2009/0140089; DE 10 2008 044 195• 4 bar rotor and twin apron design • Crusher speed variation through user friendly PLC control system• Independent under crusher vibrating pan feeder as standard • Modular conveyor with raise/lower facility to aid clearance of rebar • Economical to operate with a highly fuel efficient direct drive system• Double deck 11’ x 5’ post screen (XH320SR)The Powerscreen® Pegson XH320 is a mid-sized horizontal impact crusher designed to offer operators and contractors both excellent reduction and high consistency of product shape for performance in quarry and recycling applications. With track mobility the plant is capable of working in the most demanding environments and features a rapid set-up time, fuel efficient direct drive system and excellent throughput capacity. The Powerscreen® Pegson XH320SR features a screen and recirculating (SR) conveyor which returns oversized product to the crusher for further reduction.Options• Full and half size chrome, martenistic, austenitic, and ceramic blow bars• Grizzly cartridges, nominal spacing 30 or 60mm• Punch plate options 30, 45 or 60mm• Blanking plates/mats for grizzly• Underscreen wiremesh 10, 20, 30, 40, or 50mm• Single pole/twin pole magnet• Belt scale• Side dirt conveyor• Refuelling pump• Hydraulic water pump• Radio remote control• Dust hood on product conveyorOutput Potential: up to 320 tph (352 US tph)*Pegson XH320Weight (Est) 32,400kgs (71,429lbs)Transport width 2.56m (8’5”)Transport length 14.45m (47’5”)Transport height 3.42m (11’2”)Working width 4.22m (13’8”)Working length 14.2m (46’7”)Working height 3.42m (11’2”)Pegson XH320SRWeight (Est) 40,200kgs (88,600lbs) Transport width 3.1m (10’1”)Transport length 16.22m (53’2”)Transport height 3.44m (11’2”)Working width 4.75m (15’5”)Working length 16.22m (53’2”)Working height 4.46m (14’6”)14Pegson XH500 & Pegson XH500SRThe Powerscreen® Pegson XH500 is the flagship horizontal shaft impactor. It is versatile, efficient and highly productive, offering both excellent reduction and a high consistency of product yield in quarrying, recycling and demolition applications. It is ideally suited to contract crushing due to its high productivity and ease of set-up, operation and maintenance. The Powerscreen® Pegson XH500SR offers further versatility in operation with a screen recirulating (SR) conveyor which returns oversized product to the crusher for further reduction.Output potential up to 500 tph (550 US tph)*Pegson XH500Weight (Est) 52,000kgs (114,650lbs)Transport width 3.0m (9’10”)Transport length 17.9m (58’8”)Transport height 3.8m (12’6”)Working width 7m (22’11”)Working length 17.6m (57’9”)Working height 4.36m (14’4”)Pegson XH500SRWeight (Est) 67,000kgs (147,710lbs)Transport width 3m (9’10”)Transport length 19.09m (62’7”)Transport height 3.8m (12’6”)Working width 7.1m (23’4”)Working length 20.7m (67’11”)Working height 5.47m (17’11”)Features & Benefits• Suitable for a variety of feed materials including recycling, demolition and quarry applications• Load management system to control feeder speed • Live pre-screen (XH500 SR)• Fully independent under crusher vibrating pan feeder• Impact crusher with hydraulic overload protection• 4 bar rotor with twin apron design • Crusher speed variation through user friendly PLC control system • Modular conveyor with raise/lower facility to aid clearance of rebar • Economical to operate with a highly fuel efficient direct drive system • Hydraulically folding recirculation conveyor, no crane required during set-up (XH500 SR)Options• Full and half size martenistic, austenitic, chrome, ceramic blow bars • Vibrating grizzly feeder with 48mm nominal grizzly spacing • Wire mesh for grizzly underscreen 10, 20, 30, or 50mm • Optical belt scale • Single pole/twin pole magnet • Dirt conveyor • Electric refuelling pump • Hydraulic water pump • Radio remote control15Pegson XV350The Powerscreen® Pegson XV350 vertical shaft impactor has been designed for users who require a plant that excels at producing high specification, shaped product. With a range of crushing configurations available, the Pegson XV350 is versatile, productive and suitable for a number of applications including road building, concrete manufacture, manufactured sand, slag, and glass recycling.Output Potential: up to 350 tph (386 US tph)*Pegson XV350Weight (Est) 37,000kgs (81,600lbs) Transport width 3m (9’10”)Transport length 15.3m (50’3”)Transport height 3.8m (12’6”)Working width 3m (9’10”)Working length 15.4m (50’6”)Working height 4.4m (14’9”)Features & Benefits• Exceptionally versatile due to interchangeable crushing configurations • Excellent product shape • Economical to operate with a highly fuel efficient direct drive system • Hydraulic lid lift mechanism for quick and safe maintenance of wear parts • Feed regulator for optimum feeding which stops the feed belt if a blockage occurs • Variable speed feed belt with hydraulic raise and lower conveyor • Automatic lubrication system with temperature and flow analysis • 3.5m (11.4ft) product conveyor discharge height• Hydraulic water pumpChamber Configuration Options• High speed five port rotor and rock shelf • High speed five port rotor and drop in anvils • Heavy duty four port rotor and rock shelf • Heavy duty four port rotor and drop in anvils • Open shoe table and vaulted anvils • Open shoe table and drop in anvilsOptions• Feed hopper extension plates • Feed hopper level sensor • Product conveyor belt weigher • Product conveyor dust shroud • Radio remote control • Electric refueling pump Please speak to your local dealer to select the right configuration for your application.16Additional Product RangesScreeningPowerscreen designs and manufactures a world class range of mobile screening equipment boasting excellent productivity and reliability for our customers in the material processing industries. The core product range includes the Chieftain range of mobile incline screens designed for the processing of aggregates and sand; the Warrior range which are high capacity, heavy duty, versatile machines capable of screening and separating a wide variety of material; and the H range which feature horizontal screens for handling high volumes of sticky material and for fine sizing applications. Washing Worldwide shortages of natural sand and gravel exacerbated by higher aggregate specifications have created a requirement for contaminated materials to be washed. Powerscreen designs and manufactures a world class range of mobile and static washing systems to carry out this process. The Powerscreen® Washing range includes both Mobile and Static Screens, Finesmaster Sand Classification Systems, Trident Dewaterers, Logwashers, Feeder Units and Stockpiling Conveyors. PartsPowerscreen supplies a complete range of genuine crushing, screening and washing spare parts that are designed specifically for use in Powerscreen® equipment. Use genuine Powerscreen® parts for performance and reliability. Access to genuine Powerscreen® parts has never been easier, with each of our 120 dealers holding a wide range of parts specifically tailored to local requirements. Any part that is not immediately available can be ordered by your local dealer for same day dispatch from our Parts Centers in the Ireland, USA or India.Notes17The material in this document is for information only and is subject to change without notice.Powerscreen assumes no liability resulting from errors or omissions in this document, or from the use of the information contained herein. Due to continual product development we reserve the right to change specifications without notice. Product performance figures given in this brochure are for guidance purposes only, this information does not constitute an expressed or implied warranty or guarantee, but shows test examples provided by Dealers. These results will vary depending on mesh sizes, feed source and types of material being screened.Photographs are for illustrative purposes only, some or all of the machines in the illustrations may be fitted with optional extras. Please check with your Dealer for details on optional extras.Powerscreen® is a registered trademark of Terex GB Limited in the United States of America and many other countries. Copyright 2010 Terex GB Limited. Published and Printed in April 2010.DEALER STAMPPowerscreen Contact DetailsDungannon200 Coalisland Road, Dungannon, Co Tyrone, BT71 4DR, Northern IrelandTel: +44 (0) 28 87 718 500 Fax: +44 (0) 28 87 747 231Louisville11001 Electron Drive,Louisville, Kentucky, 40299 USATel: +1 502 736 5200 Fax: +1 502 736 5202HosurPlot No: E-18, Expansion-II, Phase-IISIPCOT, Krishnagiri RoadHosur – 635 109 IndiaTel: +91 (4344) 302200 Fax: +91 (04344) 302001Email: sales@powerscreen.com Web: www.powerscreen.comSocial NetworkingBecome a Powerscreen fan on Facebook by visiting www.facebook.com and searching for Powerscreen.Follow Powerscreen on Twitter by visiting www.twitter.com/Powerscreen Check out Powerscreen video’s on YouTube by visiting www.youtube.com/user/Powerscreen2009