Pipelife International GmbH

Pragma ID Catalogue

Abrasion of pipesAccording to standard PN-EN 295-3, the minimum resistan-ce must ensure that the inner abrasion of the pipe inliner after 100 000 cycles does not exceed 0.2 mm.Polypropylene (PP) has the highest abrasion resistance.Abrasion of the Pragma pipes in PP-B after 400 000 cycles is as low as 0.2 mm, thus ensuring at least 50-year lifetime.Durability and qualityTechnology of production of Pragma oraz Pragma+ID PP-B pipes and fittings is environment friendly.For many years Pipelife has offered its Customers the system of PP-B polypropylene pipes, fittings and inspection chambers, which is growing in popularity because of its excellent properties, enabling it to be used for many applications. Our many years of experience in production of thermoplastic systems, especially for sewage and drainage, guarantee high-quality products.The pipes of PP-B have an excellent resistance to most acids, al-kalis and salts (over 350 compounds specified in standard ISO/TR 10358). They ensure many years of trouble-free operation, in contrast to the traditional materials, vulnerable to corrosion and damage (concrete, steel, cast iron).It should be borne in mind that the cost of materials used is low as compared to the cost of manufacture, installation of the sewage system and restoration of surface, especially within the roadway. Therefore, it is important to choose long-lasting and proven so-lutions.The Pipelife products for external sewage systems make a comprehensive and proven solution.Why are Pipelife systems worth selecting?At the moment we launched production of the Pragma structured wall system in PP-B (block polypropylene copolymer) and a comprehensive ran-ge of inspection chambers of PP-B polypropylene, available in 110 up to Sockets of unique designWith a view to ensuring the best quality of con-nections, Pipelife has developed new sockets of unique design for Pragma and Pragma+ID pipes. These sockets guarantee firm and tight connection to the pipe owing to the fabricated rotation weld. The new design adaptors for Pragma+ID pipes have a higher stopper ring inside the fittings so as to suit inside diameter of the pipe. It ensures the best connection to the pipe profile (small height of the ring may result in pressing the pipe corrugation into the stopper ring).The sockets of Pragma and Pragma+ID pipes ensure the best stability and tightness because of eliminating the gasket at the pipe and socket con-nection. The gasket is now replaced by a heavy-duty weld.Using the Pragma and Pragma+ID socket pipes reduces by 50% the number of gaskets on a particular pipe length, thus reducing by half the number of possible leaky spots. Also the installation and investment costs are significantly lowered.Construction of Pragma sewage and drainage pipelinesThe pipes are connected with the use of pipe fittings made of PP-B, and elastomeric sealing rings of SBR or EPDM, pla-ced in the last groove between corrugations.The gaskets for Pragma+ID pipes have a symmetric struc-ture and are made of EPDM elastomer, characterized by a very high resistance to various chemical compounds.630 mm diameters, our Customers received a high-quality sewe-rage system, made of uniform material.At present, Pipelife offers new pipes called Pragma +ID, the no-minal size of which is determined by their inside diameter. Prag-ma and Pragma +ID as the only structured pipes in Poland are fabricated with their sockets factory welded to the pipes in the maximum range of diameters.Sockets of the Pragma pipes enable connection with the spigot end of thermoplastic pipes (PVC-U, PP) by means of elastomeric seal with grip ring of PP, mounted at the socket edge.r Material - PP-B block polypropylene,r Ring stiffness = 8 kN/m2 - PN-EN ISO 9969,r Wall cross-section - corrugated, with reinforced corrugation peak,r Design - structured pipe with corrugated outer wall and smooth inner wall,r Drainage pipes have slotted perforations in corrugation val-leys,r Color - copper brown RAL 8004 outside, light-gray inside - for better reflection of camera light during inspection with the use of CCTV video technique,r Seal - placed after the first corrugation, the socket is smooth inside,r Socket - elongated for Pragma pipes.Pragma drainage pipesPipelife is a manufacturer of drainage pipes made of polypropylene (PP-B), perforated according to DIN 4262-1. As required by the stan-dard, all pipes have slots with a large inlet area, which equals min. 50 cm2 /1 m of the pipe. The slots are 1.2 mm wide, and from 16 mm to 75 mm long.Chemical resistanceChemical resistance of the Pragma PP-B pipes conforms to standard ISO/TR 10358: “Classification of chemical resistance of plastic pipes and fittings”.Chemical resistance of the SBR or EPDM seals conforms to standard ISO/TR 7620: „Rubber materials - Chemical resistance”.Polypropylene PP-B, as compared with PVC-U and PE, has the highest chemical resistance to most of the compounds specified in standard ISO/TR 10358.Installation remarksThe thermoplastic sewage pipes shall be installed according to standards PN-ENV 1046 and PN-EN 1610. In case of the drainage pipes, the soil graining shall correspond to the size of slots. The type of gravel pack and number of filter beds shall be adapted for the type of drained soil. It is recommended that the gravel pack be made of mineral materials (broken stone) and that geofabric be placed at the interface with subsoil. Filtration coefficient of the gravel pack must be > 10 m/d and should increase towards the pipeline.Physical and mechanical propertiesof Pipelife polypropylene pipesslots0,00,10,20,30,40,50,60,70,80,91,01,11,21,31,41,550 100 150 200 250 300 350 400 450Number of cycles x 1000Mean abrasion [mm] ConcreteGFKClayPVCPE-HDPPDiameterNumber of slots/corrugation (around perimeter) [pcs]Pipe perforation typeNumber of slots/1 run. m[pcs]Area of slots/1 run.m of pipe[cm2 /run.mDN/OD [mm]DN/ID [mm]160 139 6 54 62,2200 174 6 46 62,9250 218 6 46 62,9315 276 6 TP 37 58,6400 348 6 (totally perforated) 29 56,4160 139 4 54 59,6200 174 4 46 57,4250 218 4 46 57,4315 276 4LP37 56,8400 348 4 (locally perforated) 29 54,3160 139 2 54 54,4200 174 2 46 54,1250 218 2 46 54,1315 276 2MP37 53,3400 348 2 (multipurpose) 29 52,2TP (totally perforated) - slots around the entire perimeterLP slots at 2/3 of the upper part of perimeter, within 220° angleMP (multipurpose - slots at 1/3 of the upper part of perimeter, within 120° angle; the pipes serve as locally perforated drainage / sewage pipes 220O120O220O120O220O120OandIt. Properties Unit Value for PP-B1 Young`s modulus, E1min (1 min.) MPa 1300-17002 Mean density kg/m3 9003 Yield strength MPa 27-354 Bursting stress MPa 395 Bursting elongation % >5006 Mean coefficient of linear thermal expansion mm/moC 0,147 Charpy impact test 23oCkJ/m260-70-20oC 78 Thermal conductivity W/Km 0,29 Specific thermal capacity J/kgK 200010 Surface resistivity O >101211 Vicat softening temperature oC 15512 Maximum short-time temperature (up to 2 min.) oC 95-10013 Maximum long-time temperature oC 60DN/OD – nominal size with reference to the outside diameterDN/ID – nominal size with reference to the inside diameterExternal sewage and drainage systems gated) outer wall with trapezoidal section, which as per standard PN-EN 13476-3:2007(U), belongs to Type B.Approvals: COBRTI INSTAL AT/99-02-0752-03, IB-DiM AT/2003-04-0506, GIG Nr 4265058-12, Kiwa Holland BRL 9208.Standards: PN-EN 13476-1:2007(U), PN-EN 13476-3: 2007(U), ISO 9001.The Pragma and Pragma+ID pipes and fittings are manu-factured according to standard PN-EN 13476-3: 2007(U): Non-pressure systems of subsoil plastic pipelines for dra-inage and sewage. Systems of structured-wall pipes of non-plasticized polyvinyl chloride (PVC-U), polypropylene (PP) and polyethylene (PE). Part 3: Specifications for pipes and fittings with smooth inner wall and profiled outer wall and system Type B.The Pragma and Pragma+ID pipes have a light-weight structured design with smooth inner wall and profiled (corru-Profil uszczelki Pragma+ID The only socket pipes Pragma and Pragma+ID systems Basic technical specifications Material: PP-B (block polypropylene copolymer) Diameters:DN/OD from 160 to 630 mm (double wall) DN/ID from 150 to 800 mm DN/ODfrom 160 to 400 mm (drainage pipes) Rigidity class: SN = 8 kN/m2 Commercial lengths: L = 2, 3 i 6 mType of connection: socket, factory welded to the pipe NewNewr High impact resistance makes installation possible in winter time.r Chemical resistance to aggressive sewage and/or envi-ronment, in accordance with standards ISO/TR 10358 and ISO/TR 7620.r Excellent durability.r Perfect abrasion resistance.r Better hydraulic parameters, as compared with concrete or cast iron pipes.r No accumulation of deposits or increase in hydraulic resistan-ce for many years of service.r Complete system of pipe fittings and PRO 400, PRO 630 inspection chambers and PRO 800, PRO 1000 manholes.r Connections compatible with PVC-U smooth-walled pipes and fittings.r Gaskets mounted so as to prevent their turning out.r Very large inlet area of slots in PP-B drainage pipes, high performance > 50 cm2/run.m - DIN 4262-1.r Lower weight as compared with double-wall PVC-U or PE pipes, and especially concrete, reinforced concrete and steel ones.r Resistance of PP-B pipes and chambers to chemical, biologi-cal and physical corrosion .r Central Mining Institute (GIG) certificate for use in mining damage areas up to Cat. II, III, IV.Capabilitiesr Installation and operation possible both in high and low tem-peratures.r Can be cut to any length with a plain saw and connected with the socket .r Suitable for use under heavy load conditions (national roads and highw7ays) due to high ring stiffness 8 kN/m2.r Two spigot ends can be connected with slip coupling with no need for beveling (each piece of pipe is used).r Can be connected to the existing networks of PVC-U smooth-walled pipes, including chambers and fittings of the system.Type of pipeNominal diameter DN [mm]Outside dia-meterDN/OD [mm]Mean inside diameter DN/ID min. [mm]Class of pipeRing stiffness SN [kN/m2]Length [m]2 3 6PP-B structured160 160 139T (heavy)y y y200 200 174 y y y250 250 218 = 8 y y315 315 276 y y400 400 348 y y500 500 435 y y630 630 548 y yPragma PP-B sewage and drainage system - pipesPragma PP-B sewage and drainage system - fittingsType of fitting AnglePassage diameter DN [mm] Diameter DN [mm]160 200 250 315 400 500 630bend 15o y y y y y y y-30o y y y y y y y45o y y y y y y y88,5o y y y y y y ytee-piece45oy y y y y y 160y y y y y y 200y y 250y y y 315y 400y 50088,5oy 160y 200eccentric reducer y 160y y 200y y 250y 315y 400y 500adaptor y y y y y y y-slip coupling y y y y y y yunion for PVC-U pipe (ring+seal) y y y y y yunion for PVC-U socket y y y y y yseal y y y y y y yplug y y y y y y yType of pipe Nominal diameter DN [mm]Mean inside diameter DN/ID min. [mm] Class of pipe Ring stiffness[kN/m2]PP-Bstructured150 150= 8200 200250 250 300 300400 400 T500 500600 600 (heavy) 800 800 Application r Household and combined sewage and rainwater systems under roads and motorways.r Drainage system from perforated PP-B SN 8 pipes for draining roads, mo-torways, squares, airports, sports facilities, and landfill sites.r Sewerage systems in areas affected by mining damage, up to Class III or IV, depending on diameter and length.r Gravity pipelines, suitable for work in very high temperatures up to +95°C.r Outlets of ducts for media with elevated temperature.r Sewage systems for industrial waste water.r Technological installations for industry.r Culverts subject to operation in sub-zero temperatures.Advantages of Pragma system r All pipes have a high ring stiffness = 8 kN/m2.r Socket pipes (manufactured with socket firmly attached to the pipe). r Resistance to high temperatures up to +95°C at short-time discharge of sewage.Pragma +ID PP-B sewage and drainage system - pipes www.pipelife.plPipelife Polska S.A. Kartoszyno, ul. Torfowa 4, 84-110 Krokowatel.: (+ 48 58) 77 48 888, fax: (+ 48 58) 77 48 807BPR0708EQUALITY CERTIFICATIONSeweragePRAGMAPRAGMA+ID made of PP-Bexternal sewage and drainage SYSTEM
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