PreCrusher- Brochure

Pandora Platform FunctionalityOptional on all PreCrushersSecure wirelesscustom networkRJ-450Compactor with PLC and wireless modemPandora ServerPandoraNotification ServerYou can add the Pandora Remote Monitoring System to many of our most popular compactors. Pandora enables you to measurably reduce your waste management costs. To find out more, contact your Marathon representative today. Pandora can display daily equipment status on a desktop or mobile PC, tablet, or smart phone Staff can login from any desktop or wireless device Pandora can send notifications to superintendent or directly to haulersP R E C R U S H E R SStationary and self-contained compactors.ByP R E C R U S H E R SStationary and self-contained compactors.ByDimensions and Specifications Authorized Dealer:Marathon Equipment CompanyP.O. Box 1798Vernon, AL 35592-1798800.633.8974www.marathonequipment.comNJPA Contract #060612-ESGwww.doveresg.comPictures in this literature are illustrative only. Specifications are subject to change without notice in order to accommodate improvements to the equipment. Certified in compliance with ANSI standard Z245.2, applicable OSHA Regulations, and certified under WASTEC’s Stationary Compactor Certification Program. Products must be used with safe practice and in accordance with said regulations and standards.© 2013 Marathon Equipment Company. All rights reserved. Printed in USA. | SWS-M00121-021313Waste Eq ui p me n t Te chnology AssociationRJ-450 HD/PC/ andRJ-575 HD/PC PreCrushers RJ-575 HD/PC Shown with optionalhopper installedI d e a l f o r b u l k w a s t e s u c h a s 5 5 - g a l l o n d r u m s , p a l l e t s , a n d s k i d sH i g h - f o r c e c r u s h i n g r a mV e r t i c a l s t e e l c r u s h i n g w a l lS e l f - c l e a n i n g g a t eI d e a l f o r h i g h h o u r l y v o l u m e s a n d c o n t i n u o u s -f e e d a p p l i c a t i o n sRJ-450 HD/PCCompactor Rental and Leasing Programs AvailableFor detailed specifications, recommendations, or free economic studies comparing various systems, contact Marathon Customer Care at 1-800-633-8974.RJ-450 HD/PC/High-Volume and RJ-575 HD/PC PreCrushersPerformance Characteristics:RJ-450 HD/PC/High-VolumeRJ-575HD/PCRJ-575EHD/PCTotal Normal Force60,800 lbs.27,579 kg84,700 lbs.38,420 kg84,700 lbs.38,420 kgTotal Maximum Force 69,300 lbs.31,474 kg96,200 lbs.43,636 kg96,200 lbs.43,636 kgNormal Ram 30.3 psi 42.2 psi 42.2 psiFace Force 209 kPa 291 kPa 291 kPaMaximum Ram 34.5 psi 48.0 psi 48.0 psiFace Force 238 kPa 331 kPa 331 kPaRam Penetration13"330mm13.5"343mm13.5"343mmElectrical Equipment:Electric Motor:3/60 — 208//230/46020 hp14.9 kW30 hp22.4 kW30 hp22.4 kWElectricControl Voltage120 VAC 120 VAC 120 VACPanel Box Assembly: UL® and CUL® Listed; NEMA Type; All Circuits Fused Standard Controls: Keylock; On/Start/Mushroom Stop/Ram Jog/PreCrusher JogHydraulic Equipment:Hydraulic PumpCapacity18.5 gpm70 L/min52 gpm197 L/min52 gpm197 L/minNormal Pressure2150 psi148 bar2200 psi152 bar2200 psi152 barMaximum Pressure2450 psi169 bar2500 psi172 bar2500 psi172 barMain HydraulicCylinder Bore6"152mm7"178mm7"178mmMain HydraulicCylinder Rod4"102mm4"102mm4"102mmMain HydraulicCylinder Stroke82"2083mm112"2845mm112"2845mmPreCrushCylinder Bore4"102mm4"102mm4"102mmPreCrushCylinder Rod2"51mm2"51mm2"51mmPreCrushCylinder Stroke44"1118mm44"1118mm44"1118mmSpecificationsRJ-450 HD/PC/High-VolumeRJ-575 HD/PCRJ-575 EHD/PCCharge Box Capacity[Mfr. Rating]4 cy3.06 m35.5 cy4.21 m35.5 cy4.21 m3[NSWMARating]2.95 cy2.26 m34.19 cy3.22 m34.19 cy3.22 m3Clear Top Opening56"L x 571/2"W1422mm x 1466mm851/2"L x 571/2"W2172mm x 1466mmWeight14,000 lbs.6350 kg17,600 lbs.7983 kg23,000 lbs10,433 kgConstruction:Ram Face Plate and Bottom constructed of 3/4" (19.05mm) steel (all models); Ram Top constructed of 1/2" (12.7mm) steel (all models); Body Sides constructed of 1/4" (6.35mm) steel (except for RJ-575 EHD/PC, which has 3/8" (9.52mm) steel sides); Liner Floor constructed of 1/2" (12.7mm) steel and the Liner Sides constructed of 3/8" (9.52mm) steel; PreCrusher Face constructed of 3/4" (19.05mm) steel.For more information or to order, call 1-800-633-8974 or visit us at www.marathonequipment.com.Stationary and self-contained compactors.ByP R E C R U S H E R SStationary and self-contained compactors.By For more information or to order, call 1-800-633-8974 or visit us at www.marathonequipment.com.P R E C R U S H E R SImages shown with optional equipmentPandora RemoteMonitoring SystemThe revolutionary Pandora Remote Monitoring System from Marathon enables you to monitor your compaction and baling equipment remotely, right from your desktop or mobile device using integrated wireless communications. The Pandora system combines onsite factory built-in or external add-on hardware with an industry-leading software platform – Pandora Intelligent Networks ™ - to give you, real-time compactor and baler data, 24 hours per day, seven days per week.Pandora gives you the tools to optimize your equipment and measurably reduce your waste management costs. You can eliminate unnecessary pickups, service your equipment to prevent downtime, and substantially reduce your overall carbon footprint.View the Compactor Check performance Monitor fullness Identify misuseManage the Network Automate the scheduling of pickups and service calls Track performance trends Identify and address areas of inefficiencyStay Connected Receive email or text alerts on your mobile device Communicate important decisions from any location Automatically escalate missed pickups or service call notificationsRepairs Schedule service before costly breakdowns Keep equipment operating at peak efficiency Receive malfunction and online alerts Reduce service and replacement costsMetrics Create a custom dashboard to view equipment data and analyze operating trends Identify ways to enhance performancePickups Automatically notify the hauler when compactors reach their desired fullness level Pay only for necessary pickupsA u t o m o t i v e M a n u f a c t u r e r sTr a n s p o r t a t i o n E q u i p m e n t M a n u f a c t u r e r sL a r g e D i s t r i b u t i o n C e n t e r sA p p l i a n c e M a n u f a c t u r e r sTr a n s f e r S t a t i o n sSelect these products for weekly volumes of 500 cubic yards (382 cubic meters) or more of industrial plant solid waste or recyclable materials. These models are particularly suited for high hourly volumes or continuous-feed applications.Shrink Your Disposal Costs with a Marathon PreCrusherGet 30% greater compaction results than with a standard compactorA Marathon PreCrusher eliminates “light loads” of pallets, crates, large boxes, and drums that fill your container with air. The packing ram moves through the charge box with a high level of force that effectively crushes everything against the PreCrusher’s vertical steel wall. The wall is then raised and the ram fully extends, compacting the refuse into the attached container. Uniform compaction is achieved throughout the receiver container. Every stroke is a crushing compaction stroke. The results: fewer trips to the landfillHigh-Performance Features and Benefits:Powerful Ramjet® PreCrushersRJ-575 HD/PC RJ-450 HD/PC High-Volume High-Force Crushing Ram: moves through the charge box, effectively crushing everything against the vertical steel wall. The wall is then hydraulically raised and the ram extends a full 13-inches (330mm) into the compaction container. Guided Ram: supports and guides the packing ram, which reduces friction, improves compaction, and extends the life of the ram. Vertical Steel Crushing Wall: while in the DOWN position, it serves as an effective crushing gate to eliminate “light loads” of material that would fill your container with air. Self-Cleaning Gate: has a beveled design that prevents crushed materials from sticking to the door. Low-Profile Design: enables the units to be shipped fully assembled. Heavy-Duty Construction: the charge box, sides, ram top, floor, and face plates are specially engineered for heavy-duty industrial applications. Tongue and Groove Flooring: prevents thin materials from becoming trapped under the ram. Optional side tongue and groove also available. Programmable Controller: standard on automatic units, the controller simplifies operation and eliminates many relays and limit switches.DimensionsRJ-450 HD/PC/ High-Volume RJ-575 HD/PC RJ-575 EHD/PCA105"2667mm105"2667mm105"2667mmB174"4420mm239"6071mm239"6071mmC83.5"2121mm83.5"2121mm83.5"2121mmD60"1524mm60"1524mm60"1524mmE43.5"1105mm43.5"1105mm43.5"1105mmF141/2"368mm141/2"368mm141/2"368mmG54"1372mm54"1372mm59"1499mmFRONT VIEWBCADEFGTOP VIEWNOTE: Left hand or right hand is defined by facing the rear of the packer which is the end opposite the charge box.Concrete Pad Requirements:6" Thick Reinforced 3000 psi Concrete(8) 3/4" Anchor Bolts (Min.)SIDE VIEWThe RJ-450 HD/PC/High-Volume and RJ-575 HD/PC are fully automatic. After pressing the “Start” button, the compaction ram crushes the material against the heavy steel wall in the charge chamber. The steel wall then automatically lifts and the crushed material is recompacted into the receiver container. The PreCrusher then resets itself to await the next load.Marathon’s PreCrushers are ideal for crushingCustom CapabilitiesMarathon can custom outfit your PreCrusher application with options such as security chutes, cart dumpers, specially designed hoppers, remote controls, hand and toe rails, tread plate tops for walk-on or drive-on applications, and electronic compactor controls and monitoring systems such as the Pandora® Remote Monitoring System. 55-gallon steel drums Wood pallets Wood crates Spools Industrial waste White goods Turnings Other hard-to-destroy materials