Press-Mounted Shuffle Drive Systems Brochure

Scrap Management and Parts HandlingStampingForgingDie-CastingLaser / Plasma CuttingChip and Coolant ManagementAggregatesSolid WasteFood ProcessingPharmaceuticalsMoving materials with maximum efficiencyMAYFRAN SHUFFLE DRIVE CONVEYOR SOLUTIONSSHUFFLE DRIVE BENEFITS> Virtually maintenance free> No shop air required> No operator training required> No adjustments to make during operation> Permanently lubricated> Not easily damaged by towmotor/lift trucks> Designed for operation 24/7/365> Starts under full load> Faster die changeovers – no tools needed for tray removalMayfran’s Shuffle Drive Technology sets a new standard formetalforming scrap removal.Mayfran’s press-mounted Shuffle Drive systems will significantly increase uptime, eliminate draw on shop air and run reliably shift after shift. The return on investmentthrough increased machine utilization is astounding. That’s why most of our customers have already installed multiple Shuffle Drive Conveyor systems, and are planning to install more.The Shuffle Conveyor for in-the-floor applications is a perfect complement to steel belt conveyors in central scrap management systems. They can be installed to fit in tight places, above or below the floor to transport scrap to collection areas with no buildup of scrap carryover. The Shuffle Conveyor’s maintenance free and reliableoperation ensures availability in the most demanding operations. Engineered to meet your specific material handling challenges.The Shuffle Drive system is ideal for part and scrap extraction at the press. Mayfranapplication engineers work with your CAD drawings or digital photographs of your press to design the system to precisely fit your application. The compact andpowerful Shuffle Drive motor can be mounted wherever needed to fit the material flowand available space, readily supporting rolling-bolster installations. The cross-shaftwhich drives the trays can be designed to rest within the bed if necessary. The trays are custom made to meet your specific material handling needs, and moving trays for die changeovers requires no tools and minimal time.The Shuffle Conveyor can adapt to any situation, including moving parts as well asremoving scrap. There is no vibration that can damage products, as with a vibratingconveyor. Trays can be made out of special materials to further improve impact or heat resistance or protect products. Additional applications include laser cutting, food processing, pharmaceuticals, plastics and aggregates.The Shuffle Drive provides excellent return on investment. Shuffle drive systems offer significant financial benefits compared to such alternatives as air shakers. The outstanding reliability, lower operating costs, easy die changes, and ability to start under a heavy load provide real operating benefits in the competitive metalforming arena.2The patented Shuffle Drive technology was developed by Press Room Techniques, and has proven itself in over 200 customers with 800 installations. Now this flexible, reliable technology is part of the Mayfran family of scrapremoval and material handling solutions.3PATENTED SIMPLICITY. PROVEN RELIABILITY.Tray supported by torsion elements with high load andimpact resistance capabilityMayfran steel belt conveyor provides incline capability in integrated systemsConnecting rod has self-aligning spherical bearings withgrease fittings or auto greasers (as determined by customer)The drive is located awayfrom the system where theenvironment is less harshInnovative pivot design to translate motion to multiple directions Changeable trays can accommodate different die sets Press Column mounting of the Shuffle Drive motor is just one possibility that can be applied to provide easy access to the pressIt’s easy to see why a Shuffle Drive Conveyor solution works so well.Mayfran Press-Mounted Shuffle Drive SolutionMayfran Shuffle Conveyor Central Collection Solution4Rapid return on investment – We’ve done the math.Payback in a few months is a realistic expectation. Typical savings from using a press-mounted shuffle drive system are shown below. Your Mayfran representative will be happyto run the numbers to get a more accurate ROI for your specific operation.Utility cost savings $2500/year 1*Savings and increased uptime through reduced repairs $5500/year 2*Savings through reduced setup time $20,000/year 3*1* using electricity vs. compressed air2* many air shakers require monthly repairs vs. Shuffle Drive Conveyor maintenance free operation3* value of increased press utilization from faster die changeoversThe next Shuffle Drive Conveyor we ship is probably being delivered to a company who previously bought “one to try out.”We have over 800 Shuffle Drive Conveyor systems installed globally. Here’s what one of our customers has to say about our system.“Our production department was having an issue with constant breakdown of ourscrap removal system at our 1000 ton PTC press. We were using a large air typeshaker system moving one large single tray, but we were experiencing excessivedowntime and maintenance costs due to shaker failure. We installed a Shuffle Drive Conveyor to resolve the issue. We already had 5 of these units in operationfor about 6 years with very positive results. Now the problem at our PTC press is non-existent. I think your product is awesome. It makes my life a lot easier.”– Otto Costanzo, Engineering Manager, DBG, Mississauga, Ontario > A Shuffle Drive system can move a 400 foot tray ofscrap on a single drive> The heavy-duty construction can handle the impact of heavy scrap> The Shuffle Drive Conveyor can be restarted even under a heavy load> A complete press-mountedShuffle System is able to move up to 20,000lbs/hour of material at a rate of 40 feet/minute5Most of the major metalforming operations around the world include Mayfran conveyorsMayfran International is a global leader in providing solutions for scrap and coolant management and material handling in metalworking,recycling, solid waste processing, and other applications. Mayfran’s products convey, filter, separate, shred, briquette and process scrap materials and fluids for the automotive, aerospace, consumer products, oil and gas, steel processing, solid waste, pulp and paper, medical products, heavy equipment and related industries. Headquartered in Cleveland, OH since 1933 and having operations throughout the world, Mayfran is well positioned to support it’s customer base.Take a closer look at the Shuffle Drive Conveyor system and see how it can increase productivity and reduce costs in your manufacturing operations. Visit our website www.mayfran.com, or call 440 461 4100 to find a Mayfran dealer near you.Mayfran International6650 Beta DriveCleveland, Ohio 44143-0038+1 440 461 4100info@mayfran.comwww.mayfran.comEUROPEMayfran International B.V.Landgraaf, The Netherlands+31 (0) 45 532 92 92Mayfran GmbHAachen, Germany+49 (0) 241 93 87 20Mayfran France S.A.R.L.Paris, France+33 (0) 1 48 65 78 00Mayfran UK Ltd.Bury, England+44 12 04 36 64 69Mayfran PrahaPrague, Czech Republic+420 (2) 41485131For all Europe Offices:sales@mayfran.euASIATsubakimoto Mayfran, Inc. Shiga Prefecture, Japan+81 748 67-1001info@mayfran.co.jpMayfran (Shanghai) Trading Co., Ltd.Shanghai, China+86 21 6249-3185info@mayfran.com.cnKorea Mayfran Co., Ltd.Incheon, Korea+82 32 822-5886mayfran@mayfran.co.krMiven MayfranHubli, India+91 836 2212201 - 06info@mivenmayfran.com