Production Floor Management MES

Nery™ -The most advanced production floor management solution in its field. The system provides visualization, monitoring and real time analysis, thus improving profitability and reduction in production costs. * Management of all production floor resources with a single click *On-line total Plant Floor Data Visibility *Shortens the supply chain and facilitates * up to 30% savings on production costs * Integration capabilities to wide range of devices and other business software systems The use of over the counter ERP and MES systems does not provide any more the competitive edge needed. A business success in a competitive market requires high quality standards, service, and timely delivery. Faults identification during the production process and production costs reduction are critical aspects that enable keeping costs under control and higher profit margins. The investment in IT software such as ERP or in an over the counter production floor software (MES) does not fulfill the overhaul industrial needs. It doesn't display, warns or analyze data on line – features that are required in order to fulfill future challenges at the front of technology. How does Nery™ improves production profitability? Amitec's Nery™ system is the only MES system that provides precise visual resolution on all activities that take place at the production line vicinity. The Nery™ system makes a real time analysis of system faults, deviations in raw material costs, faulty devices, deviations in production and delivery scheduling and production cost analysis, such as: production time per manufacturing machine, cost of raw materials, labor, overhead (gas, water, electricity)and others. On-line alerts are delivered over the internet and via cellular phones to appropriate personnel, and an on-line view of the status throughout the facility can be monitored on a single screen. This view includes on-line analysis, documentation, reports and graphs. Online monitoring, faults detection, and production costs savings By a push of a button, Amitec's Nery™, displays the status of the entire production process, display faults in the system and detailed user friendly follow up report which saves up to 30% on production resources and man-power. Nery™ a decision making tool for managers and production personnel. It provides the user with means to control the production process and enforce company policy and at the same time continuously improve output. Maximum flexibility and adaptability to customer needs Nery™ is a modular system and is easily adapted to entities of any size and different customers' needs. Nery™ is an over the shelve product as well as a tailor made expert system. The system is secured, and is continuously updated. It operates successfully in dozens factory plants. Benefits Visibility of all production process On-line monitoring of performance and faults. Shorten lead time from raw material to delivery date. Provides timely information for decision makers. Complete, one-click, up to the minute control, of all production floor components. Maximizes yield from production line i.e. savings in man power and resources. Speedy response to incidences and facilitates a timely resolution. Sorts and arranges production order, thus increases yields. Streamlines the operation and reduces errors. Uses BI to identify the best "man-machine" fit to accomplish the task in the most efficient way. Cost-effective with rapid ROI Zero Downtime Nery™ by Amitec, assures uninterrupted flow of critical business transactions, thus increase your and your level of availability. Clients: Potential interested parties: Integrators and MES systems' distributors, industrial plants: food, plastic, high tech, metal, pharmaceutical and others Amitec Ltd. T + 972-3-9613729 F + 972-3-9516801 E + amitec@amitec-g.com www.amitec-g.com Nery ™ Key Features Nery™ provides the ability to monitor, manage and maintain a site using a visual universal open platform. Nery™ provides an on line detailed visual resolution of the entire production floor on one screen. Nery™ monitors all aspects of the production process, the system analyses and an provides on-line alerts as to bottle necks, faults, deviations in production schedule, costs, delivery schedule and others. Thus improves profitability and cost savings. Maximizes production line efficiency, improves product quality and savings on resources Nery™ increases the production process efficiency on all its aspects, from the job order stage to the supply stage: • Improvement of OEE by using a sophisticate BI module to assign the right, most efficient man-machine match for the task. • Transparency of resource availability during the process using the option of viewing inventory status throughout the production process. • Improve traceability by means of quality assurance management for products / job orders. Interactive advance labor management Nery™ assists in managing professional labor, by shortening the lag time when handling events, thus bring about to a general improvement in performance as well as savings of organization's resources and a quicker return on investment time. • Assigning the best available and most fit personnel to the job using a "drag and drop" method • Generating automatic SMS messages to professional crew according to the type of event and its location. • Locating workers and their location by a flick of a button. • Monitoring and analyzing events response time. Modular and highly adaptable system • The system can be used as an over the counter product or as a tailor made, adapted to the customer specific needs, product. • The system is flexible and suitable for organizations of any size. "Expert system" – an innovative approach for MES Nery™ uses an innovative customer oriented approach. This "expert system" assists the users in their decision making process to achieve the best decision in real time. • Makes real time recommendations as to technologic parameters (SPC) to improve production process. • Presents KPIs of performance: OEE, efficiency and yields. Advanced assessment and reporting tools Nery™ provides the user with interactive tools to analyze the performance of one site or more. The analyzed information includes information pertained to the energy generation events monitoring or a reduction in turnouts. Nery Scheduling™ technology – for supply chain availability Nery Scheduling™ Module includes an advanced algorithm designed to plan and schedule production in accordance with the following criterions: • Lead Time • Equipment availability • Technological parameters (color, temperatures, weight, others) Smart Planning / Scheduling module. V Monitoring electricity and utilities consumptions. V Quality assurance and laboratory management. V Traceability of all production processes and invested resources. V SPC charts to monitor products and process characteristics. V Expert system that calculates and provides recommendations . V Downtime and halt events recording directly from machines (PLCs) or manually . V Automatic notification to relevant personnel via SMS and e-mail. V Labor management: including teams and shifts personal assignments. V Printing label marking batches of production. V Real-time OEE calculations and analysis. V Links to Documentations. V Online display of parameters yields and machine's status. V Vast variety of real-time and historic reports, in Gantt charts and graphs format. V Web interface that allows remote access to the system. V Fast implementation. V Multilingual. V Connectivity to: ERP, PLC's, HMI's, Weights, RFID, Barcode and Vision systems. V Main system characteristics